ARROWES eSTOP Auto Installation and operating instructions

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 1
eSTOP™ Auto
Operation & Service Manual
Version: 2.1
Dated: 24/10/23

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 2
Manufactured by:
ARROWES Roading Safety
17 Bailey Court
Brendale, Queensland 4500
PH: [phone]
FAX: [phone]

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 3
Contents
eSTOP™ System Components Diagram ..............................................................................................................4
Safety Considerations.........................................................................................................................................6
eSTOP™ System Specifications............................................................................................................................7
Labels..................................................................................................................................................................8
Key Features .......................................................................................................................................................8
Unit Assembly/On-site Setup ..............................................................................................................................9
Target Board Assembly.....................................................................................................................................10
Operational Procedures....................................................................................................................................11
eSTOP™ Lantern Unit....................................................................................................................................11
Hand Remote Controller X – HRC X ..............................................................................................................12
Button Press Types ...................................................................................................................................12
Operational Steps .....................................................................................................................................13
Pairing the eSTOP™ Handheld Remote Controller (HRC X) to lantern units ....................................................15
eSTOP Auto.......................................................................................................................................................17
Activate Auto Mode .....................................................................................................................................17
Setup Auto and Timing .................................................................................................................................17
GUI screens.......................................................................................................................................................18
Powered Off screen......................................................................................................................................18
Battery Status screen ...................................................................................................................................18
Home Screen ................................................................................................................................................18
User manual – eSTOP DVR camera system ......................................................................................................19
Batteries - Care, Safe Handling and Charging....................................................................................................23
Maintenance of the eSTOP™.............................................................................................................................25
Troubleshooting ...............................................................................................................................................25
Repairs & Servicing ...........................................................................................................................................26
Safe Transportation of the eSTOP™ ..................................................................................................................26
Material Life......................................................................................................................................................26
Warranty...........................................................................................................................................................26

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 4
eSTOP™ System Components Diagram
eSTOP™ Lantern Unit Red light indicator
Lantern
Power switch
Battery supply power cable
Removable battery pack
Battery secure latch (both sides)
Battery pack holder
Locking screw
Centre column
Adjustable locking column
Locking pin
Legs
Figure 1
Antenna

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 5
Lantern battery pack and charger
eSTOP™ Handheld Remote Controller (HRCX)
Equipment Contents
1. 2 eSTOP™ lantern units
2. 2 tripod legs + battery holder
3. 2 lantern battery packs
4. 2 HRCX - hand remote control
5. 2 HRCX Antenna
6. 2 C4 USB charging cable
7. 1 double USB charge socket
8. 2 battery charger and power socket
9. Carry case
10. User and Service & Operation Manuals
11. 2 target boards (Applicable model only)
Carry Case
Battery
Battery charger
Charging indicator
Latching connector
Dual Port Wall Charger
C4 USB cable
HRC X
HRCX
Antenna

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 6
Safety Considerations
The eSTOP™ has been developed as a response to a need for safer working conditions for traffic controllers
on job sites. It is designed to remove traffic controllers from the hazard zones, but still allow traffic
controllers to manage traffic movement within the worksite from a safe distance. In order to reduce the
risk to road workers, traffic controllers and road users, the unit must at all times be operated effectively
and consistently by authorized and trained operators.
The eSTOP™ must be operated in accordance with all safety, operation and service instructions contained
in the manufacturer's operation and service manual. It is recommended that all operators read and
understand the manual before operating the eSTOP™. Operators must understand and comply with the
manufacturer's instructions as printed in the manual accompanying each eSTOP™ in conjunction with the
respective Company’s Safe Work Method Statement.
The eSTOP™ should only be operated by a designated, competent operator within the scope of on-site
operation parameters (such as the Company’s Safe Work Method Statement).
The eSTOP™ should be installed in a suitable location clear of obstructions. An appropriate risk assessment
must be conducted to ensure the safe and suitable use of the eSTOP™. Examples of factors to consider
when assessing suitable location are a safe distance from the traffic path so that wide loads or turning
vehicles will not impact the unit, length of worksite, volume of traffic and topography. The eSTOP™ should
be installed on a stable surface.
The unit including the lanterns (red, amber and green), amber light indicator and battery box must be kept
clean. The equipment must be handled with care.
The eSTOP™ batteries (both for the hand remote control and the lanterns) should be fully charged before
operating the unit.
The eSTOP™ has been designed in accordance with DTMR’s (Department of Transport and Main Roads)
specifications, MUTCD guidelines and the MRTS254, Arrowes ISO quality system and ACMA approved. The
eSTOP™ has been approved for use by DTMR. The application of the eSTOP™ must be in accordance with
these guidelines/standards as well as the respective company’s worksite risk assessment and Safe Work
Method Statements.
Any modifications made to the eSTOP™ (unless by or approved by Arrowes) could compromise the function
of the eSTOP™ and therefore the safe application of the units and voids the warranty of the eSTOP™.

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 7
eSTOP™ System Specifications
Lantern
Operating life of cluster: 100,000 hours
View angel of cluster: 12⁰
Lantern IP rating: IP45
LED Optics IP rating: IP65
Voltage: 12v
Operating amperage: 1.2 A
Battery (rechargeable) 26 A/H Lithium Iron phosphate
Operating Hours (80% DoD) ~20 Hours
Charging time: 4-5 Hours
Operating Temperature Range: -20 to 90⁰Celsius
Lantern Compliancy AS2144
Comms Range <2km
Hand Remote Controller (HRCX)
RF operating frequency: 868-915Mhz
Configuration: up to 4 unit control
IP rating: IP65
Battery (rechargeable): 8 A/H Lithium Polymer
Operating Hours (50% DoD) ~30 Hours
Charging time: 6-8Hours
Operating Current: (Average) 150mA
Sleeping Current: 1mA
Operating Temperature Range: -20 to 85⁰Celsius
Comms Range <2km
Overall Device
Total mass per device (incl. batt, Target Board): 24kg (allocated to 3 components)
Top lantern weight (max lifting weight): 14kg
Tripod leg footprint radius: 0.80m
Wind loading – no sandbag base: ~40km/h
Wind loading – 3 sandbag/leg ~50kg: ~100km/h
Dimensions
Maximum working height: 2900 cm
Minimum working height: 2600 cm
Dimensions when stored: 1710 mm x 480mm x 370mm
Base width, fully extended: 1600 mm diameter
Lantern height: 770 mm
Lantern width: 270 mm
Lantern depth: 170 mm

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 8
Labels
Key Features
The eSTOP™ is the first Electronic Single Traffic Operator Portable system of its kind. Designed to remove
the traffic controllers from the hazard zone, the key features of the eSTOP™ system are:
•Traffic controllers operate from a safe distance
•Communication range of 2km in line of sight
•Can be implemented anywhere a stop/slow baton would normally be used
•Can be operated with one controller, whilst the other takes a break or is on rotation as the
HRCX can control up to 4 Lanterns
•Fail safe features - ensure no two green lights can be on at the same time, low battery, tilt and
lantern fault warnings
•Environmentally robust, light weight, three-piece assembly, adjustable height
•Small Hand Remote Control (IP65)
•Hand Remote Control mimics traffic lantern states in real time
•Windload up to 100km/hr when used as per manufacturer’s guidance
Hand control
identification
number is
located at
the back
base as
shown here
eSTOP™ identification
number is located at
the base of the
lantern as shown here

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 9
Unit Assembly/On-site Setup
A B C D
Pull spring pin to release
leg
Extend legs out by pushing
towards the ground Place legs onto a flat surface and
align adjustable locking column
with pin holes to for uneven
surface. (red circle)
Slide pole up and down to
adjust height then release
pin to lock in place
E F G H
Check antenna is
vertical. Use two
hands to lift traffic
lantern onto base
Slide lantern into the center
locking column
Secure with locking screw to
stop lantern from rotating
Insert battery pack into battery
holder
I K L
Lock latches to secure
battery box
Connect power cable.
Connector latches
once pushed in place.
Switch on lantern Unit is ready to operate
with Hand Remote Control
IMPORTANT: ensure eSTOP™ is stable and is weighted down with sandbags prior to operation. One sand bag
per tripod leg is required.

eSTOP Auto ™ Operations & Service Manual
Arrowes Roading Safety | 17 Bailey Court Brendale Q 4500 | P: [phone] | www.arrowes.com.au
Page | 10
Target Board Assembly
Target only applies to applicable systems with Target board brackets.