Arsilicii Dcc-530 User manual

ADVANCED'ELECTRONIC'ENGINEERING'FOR'

AUTOMOTIVE'

Automotive!3-stage!

Smart!Battery!Charger!

DCC-530'and'DCC-850'

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DCC!Family!

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WARNING!&!SAFETY!INSTRUCTIONS!

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DO' NOT' OPERATE' THE' BATTERY' CHARGER' UNLESS' YOU' HAVE' READ' AND' UNDERSTOOD' THIS'

MANUAL'AND'THE'CHARGER'IS'INSTALLED'AS'PER'THESE'INSTALLATION'INSTRUCTIONS.'ARSILICII'

RECOMMENDS'THAT'THE'CHARGER'BE'INSTALLED'BY'A'SUITABLY'QUALIFIED'PERSON.'

RISK'OF'EXPLOSIVE'GASES:'

WORKING' IN' VICINITY' OF' A' LEAD-ACID' BATTERY' IS' DANGEROUS.' BATTERIES' GENERATE'

EXPLOSIVE' GASES' DURING' NORMAL' OPERATION.' FOR' THIS' REASON,' IT' IS' OF' UTMOST'

IMPORTANCE' THAT' YOU' FOLLOW' THE' INSTRUCTIONS' WHEN' INSTALLING' AND' USING' THE'

CHARGER.'

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U(!PERSONAL'SAFETY'PRECAUTIONS!

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CONTENTS!

DCC'FAMILY'..............................................................................................................................................'2!

WARNING'&'SAFETY'INSTRUCTIONS'.........................................................................................................'2!

CONTENTS'.............................................................................................'RJJKJ`!WKKaO,Ja!PK3!5RQFPR5(!

SPECIFICATIONS'.......................................................................................................................................'3!

GENERAL'DESCRIPTION'............................................................................................................................'3!

SYSTEM'LOGIC'..........................................................................................................................................'4!

CHARGING'CYCLE'WHEN'IN'CHARGER'MODE'...........................................................................................'4!

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FRONT'LED'...............................................................................................................................................'5!

CONNECTORS'...........................................................................................................................................'6!

INSTALLATION'DIAGRAM'.........................................................................................................................'7!

CABLE'SIZING'...........................................................................................................................................'8!

WIRING'....................................................................................................................................................'8!

SPECIFICATIONS!

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DCC-530'

DCC-850'

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SYSTEM!LOGIC!

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DIP'switch'S'

SW'1'

SW'2'

Description'of'the'State'

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Custom!Charge!Cycle!

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Custom!System!Logic!

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LED'state'

Description'of'the'State'

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CONNECTORS!

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Connector'B'Q-=;<!

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Pin'

Name'

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Description'

Function'in'default'logic'

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IN!

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Pin'

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Connector'D'Q-=;<!

[/+G'

Pin'

Dir'

Description'

OUT!

Positive!B=0+!B=G+-!=@<B@<!!

OUT!

Positive!B=0+!B=G+-!=@<B@<!

OUT!

Negative!B=0+!B=G+-!=@<B@<!

OUT!

Negative!B=0+!B=G+-!=@<B@<!

O=A+0^!Y@9?+->!)e]#!%]a%"!O8<+!G/<4^!O=0+X!&]UU%N]%%]!

6=;;+1<=-!R!/2!<4+!1=;;+1<=-!7=-!?82/1!2/>;80!8;A!2+-/80!B=-<!<=!B-=>-89!<4+!566(!

Connector'E'Q-=;<!

[/+G'

Pin'

Name'

Dir'

Description'

RTH/RX'

IN!

W8<<+-:!3+9B+-8<@-+!.+;2=-!$!.+-/80!Jn!

EGND'

./>;80!>-=@;A!

TX'

OUT!

.+-/80!3n!$Y/;!WT.!

EDP'

IN!

,1</'8</=;!2/>;80!

O=A+0^!O=0+X!Vii#i!O8<+!G/<4^!O=0+X!)&%"#%]%!

INSTALLATION!DIAGRAM!

34+!566!482!<4+!B=G+-!70=G!7-=9!7-=;<!<=!?81M(!

34+!?82/1!1=;;+1</=;!/2!<4+!=;+!A+B/1<+A!/;!<4+!A/8>-89!?+0=G(!

J+>8-A/;>!2/>;802!7-=9!<4+!'+4/10+!=;0:!=;+!1=;;+1</=;!/2!2<-/1<0:!;+1+228-:H!<4+!81</'8</=;!2/>;80!

R5LH!/;!<4/2!182+!<4+!B/;!]!=;!1=;;+1<=-!R!98:!?+!B-+7+-8?0+!='+-!<4+!B/;!#!=;!1=;;+1<=-!W(!

34+!R5L!2/>;80!B=G+-!@B!<4+!@;/<H!/<!/2!;=-9800:!1=;;+1<+A!<=!<4+!/>;/</=;!M+:!2/>;80!=7!<4+!'+4/10+2H!

2=!<48<!<4+!@;/<!/2!KQQ!G4+;!<4+!M+:!/2!;=<!<@-;+AH!<=!8'=/A!8?;=-980!1@--+;<!1=;2@9B</=;(!

Connector'C'Q-=;<![/+G'

Pin'

Dir'

Description'

OUT'

Negative!B=0+!B=G+-0/;+!<=!<4+!?8<<+-:!<=!148->+!

OUT'

Positive!B=0+!B=G+-0/;+!<=!<4+!?8<<+-:!<=!148->+!

O=A+0^!OKYRn!]#V#%N##"#!O8<+!G/<4^!O=0+X^!]#V"eN%#"#!

"#$%&$#%"&!!!!'(%()"*+!! ,-./0/1//!2(-(0(!

34+!B/;!e!8;A! ]! =;!1=;;+1<=-!W!/2!;=-9800:!1=;;+1<+A!<=! <4+! .<8-<!8;A!2<=B!8;A!Y=8A!.4+AA/;>!

2/>;800/;>!=7!9=A+-;!R6T!'+4/10+2H!/;!=-A+-!<=!B-+'+;<!<4+!@;/<!7-=9!2/;M/;>!@;8@<4=-/k+A!B=G+-!=-!

24@<</;>!A=G;!/<2!B=G+-!=@<B@<!G4+;!<4+!18-!2<=B2!7=-!24=-<!89=@;<!=7!</9+!C/(+(!<-877/1!0/>4<2D(!!

,00!<4+!=<4+-!2/>;80!=;!1=;;+1<=-!W!18;!?+!=9/<<+A!G/<4=@<!?/>!/9B81<!=;!148->+-!?+48'/=@-H!2/;1+!

<4+2+!2/>;802!8-+!@2+A!=;0:!7=-!2B+1/80!1@2<=9!?+48'/=@-2(!

CABLE!SIZING!

W+0=G!/2!8!<8?0+!=@<0/;/;>!<4+!-+I@/-+A!18?0+!2/k+!7=-!8!>/'+;!18?0+!/;2<800!0+;><4(!,0G8:2!14==2+!8!

G/-+!A/89+<+-!+I@80!<=!=-!>-+8<+-!<48;!G48<!/2!2B+1/7/+A!?+0=G(!

WIRING!

34+!G/-+2!=;!<4+!566!@;/<!18--:!B+8M!4/>4!1@--+;<2!=7!98;:!,9B2!8;A!/<!/2!/9B=-<8;<!<=!98M+!8!

>==AH!0=G!-+2/2<8;1+H!+0+1<-/180!1=;;+1</=;!<48<!G/00!;=<!A+>-8A+!='+-!</9+(!Q8/0@-+!<=!98M+!8!>==AH!

-+0/8?0+!1=;<81<!98:!-+2@0<!/;!?-+8MA=G;!=7!<4+!G/-+!/;2@08</=;!8;A!18@2+!8!24=-<!1/-1@/<H!=-!G=-2<!

182+!8!7/-+(!_+!-+1=99+;A!<48<!<4/2!81</'/<:!?+!@;A+-<8M+;!?:!8;!8BB-=B-/8<+0:!<-8/;+A!B+-2=;(!

6-/9B/;>! B-='/A+2! >==A! 9+148;/180! 1=;;+1</=;o! 2=0A+-/;>! B-='/A+2! 8! 0=;>! 082</;>! +0+1<-/180!

1=;;+1</=;! 8;A! 7=-9/;>! =7! <4+! 4+8<24-/;M! G/00! B-+'+;<! 8;:! 24=-</;>$! 1=;<81<! G/<4! :=@-! '+4/10+!

14822/2(!,'=/A!?08A+!1=;<81<2!=7!8;:!2/k+!=-!1=0=-(!

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