Asco ASCOJET 1505 User manual

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
INSTRUCTION MANUAL
ORIGINAL
for
ASCOJET 1505
DRY ICE BLASTING UNIT
Version 2.4 / A.0

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
I
CONTENTS
CONTENTS I
THANK YOU! V
INTRODUCTION V
GENERAL SAFETY NOTES VII
CO2SAFETY NOTES XI
1 TECHNICAL SPECIFICATION 1
1.1 Control elements 1
1.1.1 Device 1
1.1.2 Control panel 1
1.1.3 Display 2
1.1.4 Standard - / Jet equipment 2
1.2 ASCOJET equipment options 3
1.2.1 Various nozzles 3
1.2.2 Various accessories 4
1.3 General 4
1.4 Cleaning with dry ice 5
1.4.1 Cleaning in the industry 5
1.4.2 The technology 5
1.4.3 Cleaning action of dry ice pellets 6
1.5 The benefits 6
1.6 Applications 7
1.7 Safety instructions 7
1.7.1 Identification of signs and symbols in the technical manual 8
1.7.2 Specifications and guidelines 9
1.8 Personnel qualifications 9
1.9 Safety tips 10
1.9.1 Carbon dioxide concentrations 10
1.9.2 Protective clothing 10
1.9.3 Handling of dry ice pellets 11
1.9.4 Cleaning objects 12
1.9.5 Blasting precautions 12
1.10 Technical data 13
2 TRANSPORT 15
2.1 Transport 15

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
II
CONTENTS
3 INSTALLATION 17
3.1 Connection compressed air supply 17
3.2 Connecting the ASCOJET 18
3.3 Start up 19
3.3.1 Nozzles 19
3.3.2 Establish main contact 20
3.3.3 Grounding instructions 20
4 OPERATION 23
4.1 Operating the system 23
4.2 Filling dry ice 23
4.3 Settings 24
4.4 Operation 24
4.5 Switch-off in case of emergency 26
4.6 Switching on after emergency 27
4.7 Interrupting operation 27
4.8 Drain off the condensate 27
4.9 Statistic functions 28
4.10 Basic settings 28
4.11 Shutting down 29
5 MAINTENANCE 31
5.1 Maintenance instructions 31
5.2 Maintenance schedule 31
5.2.1 Daily before starting operations 31
5.2.2 Every 100 operation hours 32
5.2.3 Every 500 hours or once a year 32
5.2.4 Every 2 years 32
5.3 Opening the device 32
5.4 Maintenance works 32
5.5 Tests 33
5.5.1 After a working break of more than one year 33
5.5.2 After changing the installation site 33
6 TROUBLESHOOTING 35
6.1 Faults with display 35

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
III
CONTENTS
ANNEX 1 XVII
Ersatzteilliste A.0 / Spare parts list A.0 XVII
Sektion A Verkleidung / Sector A covering XVII
Sektion B Rahmen / Section B frame XIX
Sektion C Bedienfeld / Section C control panel XXI
Sektion D GeräteschranK / Section D electric control box XXIII
Sektion E Dosiereinheit / Section E metering unit XXVI
Sektion F Trichter / Section F hopper XXIX
Sektion G Trockeneisstrahlpistole / Section G dry ice blasting gun XXXI
Sektion H Schlauchpaket / Section H hose assembly XXXIII
Sektion I Pellet-cutter / Section I pellet-cutter XXXIV
Sektion J Zubehör / Section J accessories XXXV
ANNEX 2 XXXVII
Technische Dokumentation/Technical documentation XXXVII
Elektroschema 1 / Electrical diagram 1 XXXVII
Elektroschema 2 / Electrical diagram 2 XXXVIII
Elektroschema 3 / Electrical diagram 3 XXXIX
Elektroschema 4 / Electrical diagram 4 XL
Elektroschema 5 / Electrical diagram 5 XLI
Elektroschema 6 / Electrical diagram 6 XLII
Elektroschema 7 / Electrical diagram 7 XLIII
Elektroschema 8 / Electrical diagram 8 XLIV
Elektroschema 9 / Electrical diagram 9 XLV
Elektroschema 10 / Electrical diagram 10 XLVI
Druckluftbedarf / Compressed air demand XLVII
Lärm / Noise XLVII
Garantie / Warranty XLVII
ANNEX 3 XLIX
Anzugsdrehmomente / Torque settings XLIX
ANNEX 4 LI
Kontakt / Contact LI

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
V
THANK YOU!
Congratulations - you have acquired an
ASCO CARBON DIOXIDE LTD quality product.
Please read these operating instructions carefully, especially the "safety instructions" before
installing and commissioning this product.
We will be happy to assist you with any questions you may have or if any clarification is requi-
red.
ASCO CARBON DIOXIDE LTD

ASCO CARBON DIOXIDE LTD Official sales partner USA
Industriestr. 2, CH-8590 Romanshorn GRAND NORTHERN PRODUCTS
Tel. [phone] Fax + 41 71 466 80 66 Tel. + 001 616 583 50 00 Fax + 001 616 583 90 61
[email protected]/www.ascoco2.com [email protected]/www.grandnorthern.com
ASCO CARBON DIOXIDE LTD
V
INTRODUCTION
These ASCO operating instructions will support and accompany you in the familiarisation,
installation and also in the commissioning of your ASCO quality product. In addition these ope-
rating instructions contain important information for the safe, seamless and efficient operation
of your product.
Please ensure that all instructions are observed precisely and in the order described in order to
prevent danger and damage and to guarantee the longest possible product life.
In addition to these technical operating instructions and the safety instructions, the local legal
regulation for safety and work instructions must also be followed. Whenever you use your
ASCO product, the operating instructions must be to hand.
ASCO reserves the right to make technical changes at any time without prior notice.
If anything is unclear, the operating instructions indicating "Original" on the front page shall
apply as a reference document.