asecos ION-CHARGE-90 User manual

EN
USER MANUAL
Safety storage cabinets for storage
and charging of lithium ion batteries
10 YEARS WARRANTY
Upon conclusion of an asecos service and maintenance agreement (PREMIUM
tari), you will get a warranty extension for up to 10 years for your ION-LINE safety
storage cabinet.
EP.V.32907.04 | 09/2022

2
EN
IO90.195.060.K9.WDC IO90.195.060.L8.WDC IO90.078.059.057.U9.S
IO90.195.120.K3.WDC
ION-CHARGE-90
ION-CHARGE PRO-90

3
EN
Contact
Company
Street
Name of contact person
email
Serial numbers of safety storage cabinets
Phone No.
Postal code Town
YOUR PERSONAL DOCUMENTATION TO THE asecos
SAFETY CABINET
Dear Customer,
you have made a decisive investment in safety for your company by purchasing this asecos safety
storage cabinet. You now own an innovative product made of top-quality materials guaranteeing
the highest quality standards.
asecos safety storage cabinets have complete authorisation documents. We archive the authori-
sation documents for every individual cabinet, keeping them ready for you should you ever need
them (e.g. for a works inspection or similar). Simply request them using this form.
Tear of or copy that page and return to us by fax with your address and serial number of the
cabinet on it.
Yours sincerely
asecos GmbH
asecos GmbH
Customer service
Weiher feldsiedlung 16–18
D-63584 Gründau
Fax: +49 60 51 - 92 20-10
email: service asecos.com

4
EN
1. NOTES • GUIDELINES • GUARANTEE ............................................. 5
1.1. General safety notes ............................................ 5
1.2. Guarantee ..................................................... 5
1.3. Cabinet Details ................................................. 5
2. TRANSPORT ................................................................. 6
2.1. Tilting the cabinet .............................................. 6
2.2. Dismantling of the transport packaging ............................. 6
2.3. In-plant transport ............................................... 6
2.4. Q-Mover ...................................................... 7
2.5. Titling onto the side wall ......................................... 7
3. INSTALLATION ............................................................... 8
3.1. Alignment Of The Cabinets ....................................... 8
3.2. Commissioning ................................................. 8
4. CLOSING .................................................................... 8
4.1. In general ..................................................... 8
4.2. Locker System .................................................. 9
5. INTERIOR FITTINGS ........................................................... 9
5.1. Bottom collecting sump .......................................... 9
5.2. Storage levels with power socket strips ............................ 10
5.3. Total power rating of the power socket strips ....................... 10
6. STORAGE .................................................................. 10
6.1. Notes on storage and charging ................................... 10
7. VENTILATION ................................................................11
7.1. Extraction unit (IO90.195.120.K3.WDC) .............................11
7.2. Fan (IO90.078.059.057.U9.S) .....................................11
8. BATTERY FIRE • EVENT OF FIRE • DISPOSAL .......................................11
8.1. Fire inside the cabinet (battery fire) ............................... 12
8.2. Opening the cabinet after the fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3. Disposal ..................................................... 13
9. SAFETY CHECKS ............................................................. 14
9.1. All Models .................................................... 14
9.2. IO90.195.120.K3.WDC .......................................... 14
9.3. IO90.195.060.K9.WDC - IO90.078.059.057.U9.S ..................... 14
9.4. IO90.195.060.L8.WDC .......................................... 14
9.5. Contact ...................................................... 14
10. TECHNICAL DATA ............................................................ 15
11. TECHNICAL DRAWING ........................................................ 15
12. IO90.195.120.K3.WDC ........................................................ 16
12.1. Installation of the extraction unit ................................. 16
12.2. Connection to the power supply .................................. 16
12.3. Self-Test ...................................................... 17
12.4. Error during self-test ........................................... 17
12.5. Error and alarm overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12.6. Potential-free alarm contact ..................................... 18
12.7. Warning/fire suppression system ................................. 19
12.8. Warning message .............................................. 19
12.9. Alarm stage 1 ................................................. 19
12.10. Alarm stage 2 ................................................. 20
13. IO90.195.060.K9.WDC ........................................................22
13.1. Connection to the power supply ..................................22
13.2. Error and alarm overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13.3. Potential-free alarm contact .....................................22
13.4. False alarm of the smoke detector ................................ 23
13.5. Smoke detector - battery change ................................. 23
13.6. Smoke detector - maintenance ...................................23
14. IO90.195.060.L8.WDC ........................................................ 24
14.1. Connection to the power supply .................................. 24
14.2. Error and alarm overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14.3. Potential-free alarm contact ..................................... 25
15. IO90.078.059.057.U9.S ....................................................... 26
15.1. Connection to the power supply .................................. 26
15.2. Error and alarm overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15.3. Potential-free alarm contact ..................................... 26
15.4. False alarm of the smoke detector ................................ 27
15.5. Smoke detector - battery change ................................. 27
15.6. Smoke detector - maintenance ................................... 27

5
EN
1. NOTES • GUIDELINES • GUARANTEE
1.1. GENERAL SAFETY NOTES
• When handling lithium-ion batteries, observe the applicable regulations and the information in these operating
instructions
• Work on the electrical system is to be carried out only with the power turned o and only byqualified electri-
cians – refer here to the regulations of the local electricity supply company.
• General damage to electronic components is to be repaired without delay by an asecos employee.
• Use only intact and undamaged mains cables for the battery charger
• Electrical protection in accordance with local standards must be provided by the customer (cabinets do not
have their own RCD circuit breaker or circuit breaker)
• The on-site installation conditions are to be observed.
• The instructions of the supervisory engineering department must be followed.
• Observe accident prevention regulations and workplace ordinance
•Ensure that the necessary safety checks are only carried out by authorised sta using original
spare parts
• Only use the cabinet after having been properly instructed; access is to be forbidden to unauthorised persons.
• The pivoting area of the doors is to be kept free at all times; doors are to be kept closed
• By assigning trained/authorised technical personnel you can prevent the malfunctions, damage and corrosion
damage that result from inappropriate transport.
• Observe the upper limits for stored quantities, loading etc.
• The following substances may not be stored in the cabinets with a fire suppression system: acids, alkalis,
magnesium, other metals (in powder form)
Set-up requirements
0–35 °C 30–70 %
1.2. GUARANTEE
The guarantee for this product is agreed between you (the customer) and your dealer (the seller). As the
manufacturer, asecos guarantees the products listed in the operating instructions for a period of 24 months
from the date of delivery. All model safety equipment are subject to a compulsory annual inspection by spe-
cialised sta authorised by the manufacturer. Otherwise the customer’s guarantee claim against the manufac-
turer expires.
1.3. CABINET DETAILS
Cabinet data: Logbook (included with the cabinet)
Technical drawing: Appenidix 1
Technical data: Table in Appendix 2
Model Lithium ion batteries
Storing Charging Extraction air system Fire supression unit Alarm system
BATTERY CHARGE
IO90.195.060.K9.WDC 4 4 4
IO90.078.059.057.U9.S 4 4 4 4
IO90.195.060.L8.WDC 4 4 4
BATTERY CHARGE PRO
IO90.195.120.K3.WDC 4 4 4 4 4
BATTERY CHARGE PRO & BATTERY CHARGE
This model is for the active storage (charging) of lithium-ion batteries.
With active storage, lithium-ion batteries or battery packs in the cabinet are charged or partially discharged
using a charger (60—70%).

6
EN 2. TRANSPORT
CAUTION:
Transport the cabinet in an upright position on a pallet truck, tied and secured against slipping, until the
fi nal place of installation is reached.The transport locks in the door joints may only be removed directly
at the place of installation! Inappropriate transport can lead to concealed damage to the fi re protection
insulation!We can only guarantee the necessary quality if the cabinet is transported to the place of its use
by our specially trained sta .
ATTENTION:
The doors must be locked prior to transport! The extraction unit is inside the cabinet and is only mounted
after the in-plant transport to the place of use.
2.1. TILTING THE CABINET
CAUTION:
Tilting the cabinet may only be done without jolts!
2.2. DISMANTLING OF THE TRANSPORT PACKAGING
1
= 4×
2
= 8×
3
456
CAUTION:
Cabinets with a width of 600 mm: The clear entry width of the base is 520 mm.
Please note this when choosing your pallet truck!Devices with widths greater than the entry widths must
not be used.
2.3. INPLANT TRANSPORT
• In-plant transport is also possible without transport locks (inserted as standard in the door joints)

7
EN
ATTENTION:
The doors must be locked prior to transport! The extraction unit is inside the cabinet and is only mounted
after the in-plant transport to the place of use.
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
12
=4×
3
IO90.078.059.057.U9.S
1
2
3
IO90.078.059.057.U9.S
plinth with castors
1
2
3
2.4. Q  M O V E R
• Order no. 30037, available from your authorised dealer
a: upright transport
b: upright transport through standard doors (headroom 1986 ± 2mm)
12
=4×
3
45
CAUTION:
Written notifi cation of any damage to the cabinet must be given immediatly!
2.5. TITLING ONTO THE SIDE WALL
• Titling onto the side wall is only possible with the optionally available tilting bracket (order no. 29556).

8
EN
123
3. INSTALLATION
3.1. ALIGNMENT OF THE CABINETS
CAUTION:
Door elements must not scrape against the fi re prevention seals in the fold of the door when opening and
closing! Doors with an automatic closing mechanism must close automatically from every position and the
lock must be able to lock!
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
4×
2
max. 2× (!)
3
3.2. COMMISSIONING
• Before putting into operation for the fi rst time, the user must carry out an examination of the safety storage
cabinet for possible damage, such as defective or loose sealing elements, correct alignment and perfect func-
tioning of the door elements.
Use the cabinet and accessories only if they are in an orderly condition.
4. C L O S I N G
4.1. IN GENERAL
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
The doors are permanently self-closing.
The cabinets feature a cylinder lock with closing status indicator.
They can be integrated into a master key system.

9
EN
IO90.078.059.057.U9.S The drawer is not permanently self-closing. The cabinet has a cylinder
lock with a locking status indicator.
The drawer has a thermal release and closes automatically in the event
of a fi re.
ATTENTION:
The owner/user must ensure that all doors are kept closed whenever the contents of the cabinet are
not being accessed. In general, it must be noted that the cabinets do not possess an emergency unlocking
facility. This means that persons trapped inside the cabinet cannot free themselves!
4.2. LOCKER SYSTEM
• Lockers can be closed manually and each has a cylinder lock with its own key pair
• An additional master key opens all 7 lockers
• Lockers and keys can be individually numbered using the key ring set and sticker sheet provided
5. INTERIOR FITTINGS
5.1. BOTTOM COLLECTING SUMP
1
2
According to EN 14470-1: The bottom collecting sump must be
able to hold a minimum volume of 10 %of all the containers stored
in the cabinet [1] or at least 110 %of the volume of the largest single
container [2] , whichever of these volumes is larger.
Leaks:
• Liquid in the sump is to be collected using suitable means.
• The choice of means is your own responsibility.
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
123
IO90.078.059.057.U9.S
123

10
EN 5.2. STORAGE LEVELS WITH POWER SOCKET STRIPS
LOAD CAPACITY KG/
DRUM PLATFORM
IO90.195.120.K3.WDC
max. 75 kg max. 50 kg max. 180 kg
Standard interior equipment Only special
interior equipment:
Order No. 38520
Order No. 38521
Order No. 38522
Order No. 38523
Only interior
equipment with grids:
Order No. 38776 / 38772
Order No. 38777 / 38773
Order No. 38778 / 38774
Order No. 38779 / 38775
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
IO90.078.059.057.U9.S
max. 25 kg max. 50 kg max. 25 kg
Standard interior equipment drawer Second level drawer
CAUTION:
The position of the shelves / 2nd level drawer and socket strips cannot be changed.
5.3. TOTAL POWER RATING OF THE POWER SOCKET STRIPS
Standard: single-phase, 230 V
Version EU CH UK FR
fusing 16 A 10 A 13 A 16 A
max. total power 3,68 kW 2,3 kW 2,99 kW 3,68 kW
Optional: 3-phase, 400 V (accessories article 38038)
Note on model with a width of 600 mm IO90.195.060.K9.WDC, IO90.078.059.057.U9.S: Only 2 of the 3
connected phases are required by the cabinet electronics. The third phase remains unused.
Version EU CH UK FR
fusing 3 x 16 A 3 x 10 A 3 x 13 A 3 x 16 A
max. total power 11,04 kW 6,9 kW 8,97 kW 11,04 kW
ATTENTION:
The load on the system is to be distributed as evenly as possible over the power socket strips! The
individual power strip must not be loaded with more than the specifi ed power max. (see table)!
The necessary fuse protection is to be provided by the customer!
6. S T O R A G E
ATTENTION:
Never store obviously damaged lithium-ion batteries inside buildings.
Dispose of them without delay in disposal containers that are provided outside the building and approved
for transport.
6.1. NOTES ON STORAGE AND CHARGING
Storage
• It is recommended to store new and used lithium-ion batteries separately (each on a di erent storage level)
in the safety storage cabinet.
Occupation of the storage levels (IO90.195.XXX.XX.WDC)
Grid shelves may be covered only up to 60% by battery chargers and batteries in order to ensure trouble-free
operation of the fi re suppression system and su cient air circulation.