Ashland AGP200M5-35 User manual

• Thankyouforpurchasingthispump.Takethetimeto 
 readtheinstructionscarefullybeforeusingthis  
 product.Westronglyrecommendthatyoukeepthis 
 instructionmanualinasafeplaceforfuturereference.
• PleaserefertoourwebsiteandtheProductsCenterfor 
 additionalinstallationandoperationinstructions.
• Refertothewebsiteforreplacementpartsinformation.
“Danger” indicates an
imminent hazardous situation
which, if not avoided, WILL result in death or
serious injury.
“Caution” indicates a
potentially hazardous situation
which, if not avoided, MAY result in minor or
moderate injury.
OPERATION,PERFORMANCE,
SPECIFICATIONSand
PARTSMANUAL
AGP200
Heavy Duty
Grinder Pump
MARKS AND MEANING:
LIMITED WARRANTY
Thispumpiswarrantedtobefreefromdefectsinmaterialandworkmanship
andtoperformwithinapplicablespecicationsforaperiodofoneyearfrom
dateofinstallationor18monthsfromdateofmanufacture,whichevercomes
rst.Obligationunderthiswarrantyislimitedtorepairingorreplacinganypart
thereof,whichshallwithinoneyearbereturnedtouswithtransportationcharges
prepaid,andprovedtobedefective.
Theabovelimitedwarrantytakestheplaceofallotherwarranties,expressor
impliedandcorrectionofsuchdefectsbyreplacementorrepairshallconstitute
afulllmentofallobligationsunderthetermsofthewarranty,whichspecically
EXCLUDESanyincidentaldamagescausedbyorassociatedwiththisproductor
itsuse.Thewarrantydoesnotcoveranyunitwhichhasbeendamagedeitherin
transitorbymisuse,accidentornegligence.Nowarrantyorrepresentativenot
containedhereinshallbebinding.
PERFORMANCE
(*)Toconverttopsi,multiplybyspecicgravityanddivideby2.31
 
 
                Max.
       GPMatTotalFeetofHead      Head*
Model HP 5’ 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 110’ 120’ (ft.)
AGP200 2 46 44 42 40 39 37 35 33 31 28 24 16 8 125
GrinderPump
ModelAGP200
Series
WARNING
CAUTION
DANGER
“Warning” indicates an
imminent hazardous situation
which, if not avoided, MAY result in death or
serious injury.
1

DANGER
Beforeinstallation,readthefollowinginstructionscare-
fully.Failuretofollowinstructionandsafetyinformation
couldcauseseriousbodilyinjury,deathand/orproperty
damage.EachAshlandPumpisindividuallyfactorytested
toensureproperperformance.Closelyfollowingthese
instructionswilleliminatepotentialoperatingproblems
assuringyearsoftrouble-freeservice.
Most accidents can be avoided by using common sense.
IMPORTANT - Ashland Pump is not responsible for
losses, injury or death resulting from failure to observe
these safety precautions, misuse, abuse or misapplica-
tion of pumps or equipment.
All returned products must
be cleaned, sanitized, or
decontaminated prior to shipment, to
ensure employees will not be exposed to
health hazards in handling said materials.
All applicable laws and regulations shall apply.
  Bronze/brassfittedpumpsmay 
  containleadlevelshigherthancon-
sideredsafeforpotablewatersystems.Government
agencieshavedeterminedthatleadedcopperalloys
shouldnotbeusedinpotablewaterapplications.
  Installation,wiring,andjunction
  connectionsmustbeinaccord- 
ancewiththeNationalElectricCodeandallapplicable
stateandlocalcodes.Requirementsmayvarydepend-
ingonusageandlocation.
  Installationandservicingistobe 
  conductedbyqualiedpersonnelonly.
Rotating machinery. Amputation
or severe lacerations can result.
Keep clear of suction and discharge
openings. DO NOT insert fingers into pump
with power connected.
  Alwaysweareyeprotectionwhen
  workingonpumps.Donotwearloose
clothingthatmaybecomeentangledinmovingparts.
  Pumpsbuildupheatand 
  pressureduringoperation.
Allowtimeforpumpstocoolbeforehandlingorser-
vicing.
Hazardous Voltage can shock,
burn or cause death. Thispumpis
not intendedforuseinswimmingpoolsor
 waterinstallationswherehumancontactwith
 pumpedfluidispossible.
  Riskofelectricalshock.To 
  reduceriskofelectricalshock, 
 alwaysdisconnectpumpfrompowersource
 beforehandling. Lock out power & tag.
2
Grinder Pumps
Model: AGP200 Series
General Safety Information
WARNING
 DoNotusthesepumpsinwater
 over145°F.Donotexceedmanu-
facturesrecommendedmaximumperformance,asthis
couldcausethemotortooverheat.
WARNING
WARNING
WARNING
WARNING
DANGER
DANGER
DANGER
ThesepumpsareNOTtobe 
  installedinlocationsclassified 
 ashazardousinaccordancewiththe 
 NationalElectricCode,ANSI/NFPA70.
WARNING
 Pumpsoftenhandlematerialswhich
 couldcauseillnessordisease.Wear
adequateprotectiveclothingwhenworkingonaused
pumporpiping.Neverenterabasinafterithasbeen
used.
WARNING
 Donotintroduceintoanysewer,
 eitherdirectly,orthroughakitchen
wastedisposalunitortoilet:SeafoodShells,Aquarium
Gravel,CatLitter,PlasticObjects,SanitaryNapkinsor
Tampons,Diapers,Rags,DisposableWipesorCloth,
Medications,FlammableMaterial,OilorGrease,
StrongChemicals,Gasoline.
DANGER
DANGER
  Donotlift,carryorhangpumpby
  theelectricalcables.Damageto 
 theelectricalcablescancauseshock,burnsor
 death.Neverhandleconnectedpowercords
 withwethands.Useappropriateliftingdevice.
DANGER
Failuretopermanentlygroundthe
  pump,motorandcontrolsbefore
 connectingtopowercancauseshock,burns
 ordeath.
DANGER
Makesureliftinghandlesaresecurely
 fastenedeachtimebeforelifting.
CAUTION
• Operationagainstacloseddischargevalvewillcause
 prematurebearingandsealfailureonanypump.
• Anywiringofpumpsshouldbeperformedbya 
 qualiedelectrician.
• Cableshouldbeprotectedatalltimestoavoid 
 punctures,cuts,bruises,andabrasions-inspect 
 frequently.
• Neverhandleconnectedpowercordswithwethands.
• Neverletcordsorplugslieinwateroutsidethesump
 pit.
• Thesepumpsareofferedinathreephaseandsingle
 phasewiringconguration.Voltageswillvary
 accordingtotheapplicationandcanbeseeninthe
 tablesinthismanual.


Grinder Pumps
Model: AGP200 Series
Specifications
IMPORTANT
Priortoinstallation,recordModelNumber,
MFGDate,Amps,Voltage,PhaseandHP
frompumpnameplateforfuturereference.
Alsorecordthevoltageandcurrentreadings
atstartup:
Model Number:
MFG Date:
Phase:
HP:
SN:
1 Phase Models
 Amps:  Volts:
 3 Phase Models
 AmpsL1-2:  VoltsL1-2:
 AmpsL2-3:  VoltsL2-3:
 AmpsL3-1  VoltsL3-1:
SPECIFICATIONS
   OverallSize   PumpMaterial    
   (inches)   Motor
Model L W H Volute Housing Cutter* Impeller Shaft
All 11-3/8 8-1/8 23 Cast Iron Cast Iron SS Brass SS
(*)SS=StainlesssteelNote:Alldimensionshaveatoleranceof+1/8”
DESCRIPTION:  Toreducedomestic
   sewageto  
   nelygroundslurry
PHYSICAL DATA:
DischargeSize  1-1/4”NPT
ImpellerType  10-Vane,Vortex–Brass
CableLength  35’
LIQUID HANDLING:
SolidsSize  1/2”
MaximumLiquidTemp.  140°F-Intermittent, 
   104°F-Continuous
AcceptablePhRange  6-8
TEMPERATURE:
MaximumStator  145°C
TECHNICAL DATA:
PowerCordType  12AWG
SensorCordType  18AWG
MotorHousing  CastIron
Casing  CastIron
Impeller  Brass
MotorShaft  304SS
Hardware  SS
“O”Rings  Viton
MechanicalSeals  SiC
UpperBearing  6203
LowerBearing   3207AngularContact
    (DoubleRow)
584 1/2 [23]
288 3/4 [11 3/8
153 1/4 [6
1 1/4 NPT
FLANGE
8 1/4 [3/8]
95 [3 3/4]
584 1/2 [23]
288 3/4 [11 3/8]
206 [8 1/8]
153 1/4 [6]
103 [4]
1 1/4 NPT
FLANGE
8 1/4 [3/8]
95 [3 3/4]
3

Grinder Pumps
Model: AGP200 Series
Specifications and Performance
MODEL HP HZ VOLTS/PH BREAKER RPM FULL LOAD NEMA START CORD CORD CORD POTENTIAL START RUN
SIZE AMPS CODE TYPE SIZE O.D. RELAY CAPACITOR CAPACITOR
AGP200M5-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M5E-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200W5-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M6-35 2 60 208/3 20A, 230V 3450 13 G SOW 12 AWG .65 N/A N/A N/A
AGP200M2-35 2 60 230/1 20A, 230V 3450 17 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M2E-35 2 60 230/1 20A, 230V 3450 17 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M3-35 2 60 230/3 20A, 230V 3450 12 G SOW 12 AWG .65 N/A N/A N/A
AGP200M4-35 2 60 460/3 10A, 460V 3450 6 G SOW 12 AWG .65 N/A N/A N/A
4
AGP200 PERFORMANCE CHART
Total
Lift(feet) 5 10 20 30 40 50 60 70 80 90 100 110 120 125
GPM 46 44 42 40 39 37 35 33 31 28 24 16 8 0
AGP200 PERFORMANCE CURVE
HEAD - FEET
150
125
100
75
50
25
0
0 5 10 15 20 25 30 35 40 45 50
GALLONS PER MINUTE

Receiving Inspection
Uponreceivingthepump,itshouldbeinspectedfor
damageorshortages.Ifdamagehasoccurred,leaclaim
immediatelywiththecompanythatdeliveredthepump.
Ifthemanualisremovedfromthepackaging,donotlose
ormisplace.
Storage
Anyproductthatisstoredforaperiodlongerthansix(6)
monthsfromthedateofpurchaseshouldbebench
testedpriortoinstallation.Abenchtestconsistsof,
checkingtheimpellertoassureitisfreeturningandarun
testtoassurethemotor(andswitchifprovided)operate
properly.Donotpumpoutofliquid.
IMPORTANT!Aclearanceunderthepumpfor
entranceofsewagesolidsmustbeaminimumof3
inchestoamaximumof4.5inches.
Submergence
Thepumpshouldalwaysbeoperatedinthesubmerged
condition.Theminimumsumpliquidlevelshouldnever
belessthanabovethepump’svolute(seeg.1)
Installation
Thesumporbasinshallbesealedandventedinaccor-
dancewithlocalplumbingcodes.Thispumpisdesigned
topumpdomesticwastewater,nonexplosiveandnon-
corrosiveliquidsandshallNOTbeinstalledinlocations
classiedashazardousinaccordancewiththe
NationalElectricalCode(NEC)ANSI/NFPA70orCana-
dianElectricCode
(CEC).Thepump
shouldneverbe
installedina
trench,ditch,
orholewith
adirtbottom.
Thelegswill
sinkintothe
dirtandthe
suctionwill
become
plugged.


5
Grinder Pumps
Model: AGP200 Series
Receiving and Installation
Discharge Piping
Installdischargepipingorhoseassemblytothepump.
Dischargepipingshouldbeasshortaspossibleandsizedno
smallerthanthepumpdischarge.Donotreducethedis-
chargepipesizebelowthatwhichisprovidedonthepump.
Bothacheckvalveandashut-offvalvearerecommendedfor
eachpump.Thecheckvalveisusedtopreventbackowinto
thesump.Theshut-offvalveisusedtomanuallystopsystem
owduringpumpservicing.Besurethedischargepipehasa
1/8”diameterholeapprox.5”fromendnearestvoluteand
orientedtowardsthepumpbody.
Control Panel
SinglephaseseriesgrindersDONOTrequireacontrol
panel,butdorequirealevelcontrolwithapiggybackplug,
see“WiringConnections,page11”.
Recommended
Submergence Level
241 [9 1/2]
Note:
Do not run dry.
FIGURE1
Motor
Singlephasemotorsareprovidedwithheatsensor
thermostatsattacheddirectlytothemotorwindings.The
thermostatsopenifthemotorwindingsseeexcessive
heatand,inturn,openthemotorcontactorinthecontrol
panelwhenused,breakingthepowertothepump.When
themotorisstoppedduetoanoverheatedcondition,
itwillnotstartuntilthemotorhascooled.Threephase
motorsmustbeusedwithanappropriatecontrollerwith
integraloverloadprotection.
Motor Seal Failure Warning
Thesealchamberisoillledandprovidedwithmoisture
sensingprobestodetectwaterleakagethroughthelower
shaftseal.Theprobescanalsodetectmoisturepresentin
theuppermotorhousing.
Onsinglephasemodels,thepresenceofwaterenergizes
aredsealleakwarninglightatthecontrolpanel.Thisisa
warninglightonly,and
doesnotstopthemotor.Itindicatesaleakhasoccurred
andthepumpmustberepaired.Normally,thisindicates
theoutboardsealhasleaked.Allowingtheunittooperate
toolongafterthewarningcouldcauseupperseal
leakagealongwithmotorfailure.
Theresistanceacrossthemoisturesensing(sealfailure)
probesshouldbecheckedafterasealleakwarninglight
haslit.Thiscanbedonebydisconnectingtheblackand
whitecontrolwiresfromthecontrolpanel,andmeasuring
theresistancewithanohmmeterbetweenthewires.
Thereadingshouldbe100,000ohmsorgreater.Ifthe
measuredvaluesarebelowthoseindicatedabove,then
thepumpmayhavealowersealfailureandrequireservice.
Note:Failuretousepropercircuitryandtoconnectthe
motoroverheatprotectioninthecontrolpanelwould
negateallwarranties.
Motor power cord, control cord and cord cap
Assembly
Eachmotorpowercordhas4conductors:white,black,
redandgreen.
Forthreephasemotorsthered,blackandwhiteconduc-
torsconnecttothethreelineleads,andthegreeniscon-
nectedtoagoodground.Interchanginganytwolineleads
willreversetherotationofthemotor
(seeFigure7,page11)
Minimum Submergence
Level (Intermittant only)

6
Electrical Connections
 Turncircuitbreakeroffbefore
 pluggingorunpluggingthe
 switchand/orpump.

AlwaysrelyuponaCertiedElectricianforinstallation.
Piggy-Back Plug Plugthe
levelcontrolplugintoa
6-20Rreceptacle,thenplug
thepumpintothepiggy-back
plug(SeeFigure2).Itis
recommendedthatthiscircuit
havea30AMPbreaker.One
cycleofoperationshouldbe
observed,sothatanypotential
problemscanbecorrected.
Itisrecommendedthatthelevelcontroloatshouldbe
settoensurethattheliquidinthesumpneverdrops
belowthetopofthemotorhousing.Thelevelcontrol
shouldhaveadequateclearancesoitcannothangupin
it’sswingandthatthepumpiscompletelysubmerged
whenthelevelcontrolisinthe“Off”mode.Minimum
tetherlengthis3.50”.
Byadjustingthecordtetherthecontrollevelcanbe
changed.DONOTUSETHEPOWERORCONTROL
CABLETOLIFTPUMP.
Thermal Protection
Onsinglephasemodels,thenormallyclosed(N/C)over
temperaturesensorisembeddedinthemotorwindings
andwilldetectexcessiveheatintheeventanoverload
conditionoccurs.Thethermalsensorwilltripwhenthe
windingsbecometoohotandwillautomaticallyreset
whenthepumpmotorcoolstoasafetemperature.
Intheeventofanovertemperature,thesourceofthis
conditionshouldbedeterminedandrepairedimmediately.
Thermalprotectionshallnotbeusedasamotoroverload
device.
Grinder Pumps
Model: AGP200 Series
Receiving and Installation
Forsinglephasethewhiteleadexitstheepoxypottingin
theplatebetweenthemotorhousingandcordcap,and
isconnectedtoterminal5ontherelay.Theblacklead
exitsthepottingandisconnectedtoblackpowercord
lineviaabuttconnector.Thisconnectionissharedwith
aleadfromthestartcapaciterandaleadfromtherun
capacitor.Theredleadexitsthepottingandisconnected
toterminal2ontherelay,whichissharedwithalead
fromtheruncapacitor.Theremainingleadfromthestart
capacitorisconnectedtoterminal1ontherelay(see
Figure6,page11)
Note:Rotationshouldbeclockwisewhenobservedfrom
thetopofthepump.Thiscanbecheckedbynoting
whichdirectionthepumptorqueisuponinitialstarting.
Aproperlyrotatingpumpwilltorquecounterclockwise
uponstart.
Thecontrolcablehas3conductors:black,whiteand
green.Blackandwhiteconnecttothesealfailureleads,
andthegreenconnectstothegroundscrew(25).
Note:Eachcablehasagreengroundwireandmustbe
properlygroundedpertheNationalElectricCodeand
localcodes.
Electrical Motor Controls:Allelectrical
controlsandmotorstartingequipment
shouldbeasspeciedintheseinstructions.
Pre-operation
CHECK VOLTAGE AND PHASE
Beforeoperatingpump,checktomakesurethatvoltage
andphaseinformationstampedonthepump’sidentica-
tionplatematchestheavailablepower.
CHECK PUMP ROTATION
Beforeputtingpumpintoserviceforthersttime,the
motorrotationmustbechecked.Impropermotorrota-
tioncanresultinpoorpumpperformanceand
candamagethemotorand/orpump.
IDENTIFICATION PLATE
Notethenumbersonthepumpsidenticationplateand
recordattheendofthismanualforfuturereference.
FIGURE2
Automatic
Manual

7
Grinder Pumps
Model: AGP200 Series
Installation and Service
Pre-Operation
1.CheckVoltageandPhasecomparetothevoltageand
 phaseinformationstampedonthepumpnameplate.
2.Plugcordintoan208or230voltreceptaclewith 
 groundfaultcircuitinterrupter(GFCI)(singlephase).
3.CheckPumpRotation-Impropermotorrotationcan
 resultinpoorpumpperformanceandcandamage
 themotorand/orpump.Checkrotationbymomen- 
 tarilyapplyingpowerandobservethe“kickback”.
 Kickbackshouldalwaysbeinacounter-clockwise 
 directionasviewedfrommotorendoroppositeto 
 impellerrotation.IncorrectrotationforSingle-Phase
 pumpsisunlikely.Iftherotationisincorrectcontact
 factory.
4.NamePlate-Recordtheinformationfromthepump
 nameplateforfuturereference.
5.Pump-DownTest-Lowerpumpintobasinorsumpand
 plugintopowerrecepticle,Checkthesystemby 
 llingwithliquidandallowingthepumptooperate 
 throughitspumpingcycle.Thetimeneededto
 emptythesystem,orpump-downtimealongwiththe
 volumeofwater,shouldberecorded.
Maintenance
Minimalmaintenanceisrequired.Performthefollowing
checkswhenpumpisremovedfromoperationorwhen
pumpperformancedeteriorates:
 a).Inspectmotorchambersforoilleveland 
  contamination.
 b).Inspectimpellerandbodyforexcessivebuild-upor
  clogging.
 c). Inspectmotorandbearings.
 d).Inspectsealforwearorleakage.
 e).Inspectcuttersforwear
Servicing
NOTE:Itemnumbersin()refertopartnumbersshown
onpage14and15.
Cooling Oil-Anytimethepumpisremovedfrom
operation,thecoolingoilinthemotorhousingshouldbe
checkedvisuallyforoillevelandcontamination.Tocheck
oil,setunitupright.Removepipeplug(15)fromhousing
(19).Withaashlight,visuallyinspecttheoilinthehous-
ing(19)tomakesureitiscleanandclear,lightamberin
colorandfreefromsuspendedparticles.Milkywhiteoil
indicatesthepresenceofwater.Oillevelshouldbejust
abovethemotorwhenpumpisinverticalposition.
Oil Testing
•Drainoilintoaclean,drycontainerbyplacingpumpon
 it’sside.Removepipeplug(15),fromhousing(19).
•Checkoilforcontaminationusinganoiltesterwitha
 rangeto30Kilovoltsbreakdown.
•Ifoilisfoundtobecleananduncontaminated
 (measuringabove15KV.breakdown),rellthehousing.
• Ifoilisfoundtobedirtyorcontaminated(ormeasures
 below15KV.breakdown),thepumpmustbecarefully
 inspectedforleaksattheshaftseal,cableassembly,
 o-ringandpipeplug,beforerellingwithoil.
 Tolocatetheleak,performthefollowingpressure 
 tests.
Afterleakisrepaired,disposeofoldoilproperly,and
rellwithnewoil.
Cord Cap Pressure Test:
SeeFigure3.Removepipeplug(15)fromcordcap(33).
Applypipesealanttopressuregaugeassemblyandtight-
enintohole.Pressurizeuppermotorhousingto10P.S.I.
Usesoapsolutionaroundthesealedareaabovetheoil
levelandinspectfor“airbubbles”aroundthejoint
betweenthecordcap(33)andmotorhousing(19).Also
checkaroundglandnutandpowercable.If,afterve
minutes,thepressureisstillholdingconstant,andno
“bubbles”/oilseepageisobserved,slowlybleed
thepressureandremove
thegaugeassembly.
Ifnoleakhasbeen
found,continueto
theMotorHousing
Test.
 


  Pressurebuildsupextremelyfast,increase 
  pressureby“TAPPING”airnozzle.Toomuch
  pressurewilldamageseal.   
 DO NOT exceed 10 P.S.I.
Motor Housing Pressure Test:
Ifoilhasbeendrained,lltonormallevelbeforeper-
formingpressuretest(SeeFigure4).Removepipeplug
(15)frommotorhousing(19).
FIGURE3
FIGURE4
10 psi Air
Pressure
Gauge
Assembly
Remove
Plug
Check Here
Check
Here
Check Here
Check Here
Check
Here
3
10 psi Air
Pressure
Gauge
Assembly
Remove
Plug
Check Here
Check
Here
Pressure
Gauge
Assembly
Remove
Plug
Check Here
Check Here
Check Here
Pressure
Gauge
Assembly
Remove
Plug
Check Here
Check Here
BRW
BRW Check Here
Check Here
10 psi Air
10 psi Air
Check
Here
1
2
3

8
Applypipesealanttopressuregaugeassemblyandtight-
enintohole.Pressurizemotorhousingto10P.S.I.Use
soapsolutionaroundthesealedareasabovetheoillevel
andinspectjointsfor“airbubbles”.Forsealedareas
belowoillevel,leakswillseepoil.If,afterveminutes,
thepressureisstillholdingconstant,andno“bubbles”/
oilseepageisobserved,slowlybleedthepressureand
removethegaugeassembly.Replaceoil.Leakmustbe
locatedandrepairedifpressuredoesnothold.
Seal Chamber Pressure Test
Setpumponitssidewithllplug(15)downward,remove
plug(15)anddrainalloilfromsealchamber.Applypipe
sealanttopressuregaugeassemblyandtighten
intoholeinsealhousing(16).Pressurizesealchamberto
10P.S.I.andcheckforleaks.
Oil Replacement Motor Housing
Removepipeplug(15)frommotorhousing(19).
Drainalloil(ifnotalreadydoneso)frommotorhousing
(19)anddisposeofproperlyperLocalCode.Setpump
uprightandrellwithnewcoolingoil,see“Cooling
Oil”chart.Filltojustabovemotor(2.3L)asanairspace
mustremaininthetopofthemotorhousingtocompen-
sateforoilexpansion.Applypipethreadcompoundto
threadsofpipeplug(15)thenassembletomotorhousing
(19).Checkthato-ring(12)isinplaceanddoesnotneed
tobereplaced.Reassemblecordcaptomotorhousing.
Oil Replacement Seal Chamber
Drainalloil(ifnotalreadydoneso)fromsealchamber
anddisposeofproperlyperLocalCode.Placepump
onitssidewithplug(15)upward,andrellwithnewoil
(.75L),see“CoolingOil”chart.Applypipesealantto
threadsofpipeplug(15)andassembletointermediate
coupling(21B)
 DO NOT overfill oil. Overfilling of housing
with oil can create excessive and dangerous
hydraulic pressure which can destroy the
pump and create a hazard. Overfilling
oil voids warranty.
 Before any service work is
done, disconnect and lock
out electrical power to pump.
Cutter Disassembly
Laypumponitssideandremovethecutterretaining
screw(3)andwasher(4).Asmallamountofheatmaybe
neededtoloosenscrew.DO NOToverheat.Wedgea
atscrewdriverbetweencutterandshreddingringand
removescrew.Withahammerandpunch,tapthecutter
(5)counter-clockwisetoremove.
 Cutter edges are very
sharp. Cutter must be
removed before removing volute.
Volute - Removehexbolt(1)fromvolute(7).
Shredding Ring - Toreplaceorreversetheshredding
ring(6)removeplate(2).
Impeller -Removeimpeller(9)byturningcounter-clock-
wisewhileholdingthemotorshaftstationarywitha
screwdriver.DoNotstorepumpwithoutimpellerin
place.

Outer Seal-Handlesealpartswithcare.Removespring
androtatingportionofseal(10)fromshaft.Examineall
sealparts.Inspectcontactfacesforsignsofunevenwear
tracksonstationaryface,chipsandscratchesoneither
sealface.DONOTinterchangesealcomponents,replace
the
entireshaftseal(10)ifnecessary..
Seal Plate -Removecapscrews(14)fromsealplate(11).
Removesealplate(11)ando-ring(12)fromsealhousing
(16).Withatscrewdriver,pressoutseal(10)stationary
member.Inspecto-ring(12)forcutsorabrasions.
Checking Capacitors -Removecapscrews(32)fromcord
cap(33).Checkmotorcapacitors(24)&(30)withanOhm
meterbyplacingascrewdriverwithaninsultedhandle
acrossbothterminalsandtogroundtodischargethe
capacitorthenremove.ConnectOhmmeter,setonhigh
scaletoterminals.Ifneedlemovestozerothendrifts
back,thecapacitorisgood.Ifneedledoesnotmove
ormovestozeroanddoesnotdriftback,replacethe
capacitor.
Cooling Oil
Recommended Supplier/Grade
 BP  EnerparSE100
 Conoco  PaleParafn22
 Mobile  D.T.E.OilLight
 ShellCanada  Transformer-10
 Texaco  Diala-Oil-AX
Grinder Pumps
Model: AGP200 Series
Installation and Service
WARNING
CAUTION

9
Inner Seal- Removeseal(10)rotatingmemberand
springfromrotorshaft.Pressstationaryportionfromseal
housing(16)withatscrewdriver.Examineallsealparts.
Inspectcontactfacesforsignsofunevenweartrackson
stationary,chipsandscratchesoneithersealface.
DONOTinterchangesealcomponents,replacetheentire
shaftseal(10).
Bearings -Usingabearingpullerorarborpressremove
bearing(50)fromshaft.Removeuppermotorbearing(51)
fromshaftwithabearingpuller.
IMPORTANT! - All parts must be clean before
reassembly. Handle seal parts with extreme
care. DO NOT damage lapped surfaces.
REASSEMBLY
Bearing -Becarefulnottodamagetherotorshaftwhen
replacingbearing.Usinganarborpress,holdtherotor
andpresstheupperbearing(51)ontherotorshaft,
applyingforcetotheinnerraceofthebearingonly.
Inthesamemannerreplacelowerbearing(50)ontorotor
shaft.
Inner Seal - Cleanandoilsealcavityinsealhousing(16).
Lightlyoil(Donotusegrease)outersurfaceofstationary
member.Pressseal’s(10)stationarymemberrmlyinto
sealhousing(16),usingacleansealtoolorpipe.Noth-
ingshouldcomeincontactwiththesealfaceexceptthe
sealtool.Besurethestationaryportionisinstraight.
Placeseal’s(10)retainingringandspringovershaftuntil
seated.Slideabullettooloverrotorshaftthreads.
Lightlyoil(Do not use grease)shaft,bullet,andinner
surfaceofbellowsonrotatingmember,sliderotat-
ingmemberoverbulletandontoshaftuntilitengages
spring.Makesurespringisseatedinretainingringand
springislineduponrotatingmemberandnotcocked
orrestingonbellowstail.Compressspringandinstall
retainingring(13).
Grinder Pumps
Model: AGP200 Series
Service
Seal Housing -Lubricateandseto-ring(12)ingrooveof
sealplate(11).Placesealplate(11)overshaftandonto
sealhousing(16),beingsureo-ring(12)isnottwistedand
inthegroove.Placefourcapscrews(14)throughholesin
sealhousingandintosealplateandtorqueto6.5ft/lbs.
Outer Seal -Cleanandoilstationarysealcavityinseal
plate.Slidesealguidetoolovermotorshaft.Lightlyoil
(Do not use grease)outersurfaceofseal’s(10)stationary
member.
Pressstationaryrmlyintosealplateusingacleanseal
pushertool.Besurethestationarymemberisinstraight.
Nothingbutthesealtoolistocomeincontactwithseal
face.


 IMPORTANT ! Do not hammer on the seal
pusher. It will damage the seal face.

Withlappedsurfaceofrotatingmemberfacinginward
towardstationary,sliderotatingmemberandontoshaft,
untillappedfacesofstationaryandrotatingsealareto-
gether.Placespringovershaftandrotatingmember.Be
sureitisseatedontheretainerandnotcockedorresting
onbellowstail.
Impeller - Placeimpeller(9)onmotorshaftbyturning
clockwisewhileholdingshaftstationarywithscrewdriver.
Shredding Ring -Installshreddingring(6)intovoluteand
installretainingring(2)withcapscrew(1).
Cable Assembly:
Checkpowercord(37)forcracksordamageandreplace
ifrequired.Insertonefrictionring(34),grommet(35),
onefrictionring(34),andglandnut(36)intocordcap
(33)andtightenglandnut(36).
Volute -Placevolute(7)onsealplate(11).Placehexnut
(1)throughsealplate(11)andintovolute(7)andtorque
evenlyto11ft/lbs.
Cutter -Placeanti-seizecompoundoncutterthreads.
Screwradialcutter(5)ontoshaft,turningitclockwise
whileholdingtheshaftstationarywithascrew-
driver.Theradialcutter(5)shouldbeushwithshredding
ring(6),onsuctionsidetowithin±.020.Placewasher
(4)onscrew(3),applygreenLoctiteonthreadsandplace
ontoshaftandtighten.
Upper Housing & Capacitors -
Assemblecapacitors(30),(24)andrelay(26)tobearing
plate(22).Placeo-ring(12)ontomotorhousing(19).
Connectwiresperschematic,seeFigure6&7.Setcord
cap(33)ontomotorhousing(19),placecapscrews(32)
intohousingsandtorqueto6.5ft/lbs.

Beforeloweringpumpintobasin,connectpowerlines
andstartmotorusingH-O-AswitchintheHandposi-
tion.Grinderimpellershouldturncounterclockwisewhen
lookingatgrinderimpeller.Ifrotationiswrong,inter-
changeanytwolineleadsatcontrolbox.
Service and Repair
Important:Pumpshouldbethoroughlycleanedoftrash
anddepositsbeforestartingdisassemblyoperations
(pages7-9).

Disconnectallpowerandcontrolwirestomotorat
controlpanelbeforestartingdisassemblyoperation.
Neverrelyonopeningcircuitbreakeronly.

Operatingpumpbuildsupheatandpressure;allowtime
forpumptocooltoroomtemperature
10


Installing Pump in Sump
Thesepumpsareusuallyinstalledinconcreteorber-
glassbasinswiththelift-outrailsystem.Figure5shows
pumpmountedontherailsystem.Instructionsforinstall-
ingrailsystemarefurnishedwithrailpackage.
Ifpumpisnotinstalledwithlift-outrailsystemitmustbe
properlysupportedonlegsandconnectedtodischarge
pipesothatspaceisprovidedunderpumpforentrance
ofsewage.Pumpinletshouldnotbecloserthan3inches
frombottomofsump.
Itisnotgenerallydesirabletoinstallthesepumpswith-
outtherailsystemexceptonspecialO.E.M.packaged
systems.Checkvalvesshouldalwaysbeinstalledalong
withshut-offvalves.Thisallowsforeasierserviceand
preventsbackowintobasin.
Starting Pump After Installing in Sump Basin:
Ifpumpis3phase,pumprotationmustbechecked. CAUTION
WARNING
Grinder Pumps
Model: AGP200 Series
Installation
FIGURE5

RUN
CAPACITOR
START
CAPACITOR
5
21
B
B
W
W
R
G
RELAY
TERMINAL
CONNECTOR
R
RUN CAPACITOR
R
START
CAPACITOR
RELAY





MAIN
MOTOR



START
IRIN CONNECTIONS
POE R
COR


FIGURE6
POWER
CORD
11
Grinder Pumps
Model: AGP200 Series
Wiring Diagram
WIRINGCONNECTIONS
1.Allelectricalwiringmustbeinaccordancewithlocal
 codeandonlyqualiedelectriciansshouldmakethe
 installations.
2.Threephasepumps-instructionsforwiringtocontrol
 panelwillbeincludedwithcontrolpanel.
Allwiresshouldbecheckedforshortstogroundwithan
ohmmeterormeggeraftertheconnectionsaremade.This
isIMPORTANT,asonegroundedwirecancausefailureof
thepump,controlpanelorpersonalinjury.
208/230VOLT,IPHASE60HZ
WITHCAPACITORSINPANEL
STARTCAPACITORS
RUNCAPACITOR
RELAY
G
R
1
2
5
OL
T3T2T1
BR W
M
BW
CB
L1
S
R
L2
FIGURE5
SINGLEPHASE
208/230VOLT,1PHASE60HZ
WITHCAPACITORSINPUMP
WARNING
208/230

12
 Alwaysdiscountthepumpfromtheelectricalpowersourcebeforehandling.Ifthesystemfails
 tooperateproperly,carefullyreadinstructionsandperformmaintenancerecommendations.If
operatingproblemspersist,thefollowingchartmaybeofassistanceinidentifyingandcorrectingthem.
Grinder Pumps
Model: AGP200 Series
Trouble Shooting
 SYMPTOM POSSIBLECAUSES CORRECTIVEACTION

 Pumprunsbutdoes 1.Pumpimpellermaybeairlocked 1. Purgeair
 notpumpliquid 2.Ifpumpisthreephase,rotationmay 2. Seeinstructionforchecking
   bebackward
  3.Ventholeclogged 3. Cleanouttheventhole 
  4.Cloggedinlet 4. Cleanoutthegrinderinlet
  5.Dischargegatevalvemaybeclosed 5. Opengatevalve
 6.Dischargecheckvalvemaybeclogged 6. Removeandexaminecheck 
   orhaveabrokenclapper  valveforproperinstalationand
     freedomofoperation
 
  7.Dischargeheadmaybetoohigh 7. Checkelevation
 Redlightcomeson 1.Thisindicatessomewaterhasleaked 1. Changeoilinsealchamber,
 atcontrolbox  pastthelowersealandhasenteredthe  ndandrepaircauseofleak
   sealchamberandmadecontactwith 
   theelectrodeprobe

 Overloadtripsatcontrol 1.Grinderimpellermaybeclogged 1. Checkgrinderimpellerfor
 boxandalarmduetohigh  withforeignobjects  freedomofoperation,security
 waterlevelinbasin    andcondition.Cleanimpeller 
     cavityandinletofany
     obstruction
 Circuitbreakertrips 1.Excessiveloadpossiblycausedbya 1. Checkpumpforshortusing 
 withcontrol  shortinthemotororcontrolbox.  ohmmeter
  2.Ifthisconditionhappensafteran 2. Resetbreakerbypushing
 electricalstorm,motororcontrolbox  completelydownonhandle
   maybedamagedbylightning  thenbacktoONposition.If
     breakertripsagaininafew 
     secondscheckmotorfor
     lightningdamage
WARNING

13
Grinder Pumps
Model: AGP200 Series
Trouble Shooting
 SYMPTOM POSSIBLECAUSES CORRECTIVEACTION

 Yellowrunlightstayson 1.H-O-Aswitchmaybeinthehand 1.Switchtoautomaticoperator
 continuously  position 
   
  2.Levelcontrolswitchmayhavefailed 2. Disconnectlevelcontrol.Set
   causingpumptocontinuetooperate  ohmmeterforalowrange,
   whenwaterisbelowlowercontrol  suchas100ohmsfullscale
     andconnecttolevelcontrol 
     leads.Actuatelevelcontrol 
     manuallyandchecktosee
     thatohmmetershowszero 
     ohmsforcloseswitchandfull
     scaleforopenswitch(Float 
     Switch)
  3.Grinderassemblymaybepartially 3. Checkgrinderassemblyfor 
   cloggedcausingpumptooperateat  freedomofoperation,security,
   veryreducedcapacity  andcondition.Cleanthecavity
     andinletofanyobstruction
  4.Gatevalveorcheckvalvemaybe 4. Removeandexamine  
   cloggedcausinglowpumpow.  valvesforproperInstallation 
     andfreedomofoperation
  5.Pumpmaybeairlocked. 5. Loosenunionslightlytoallow 
     trappedairtoescape.  
     Verifythatturn-offlevelof
     switchissetsothatimpeller 
     cavityisalwaysooded.Clean
     venthole.

 Pumpisnoisyandpump 1.Grinderassemblymaybepartially 1.Checkgrinderassemblyfor
 rateislow  cloggedwithsomeforeignobjects  freedomofoperation, 
   causingnoiseandoverloadonthe  security,andcondition.Clean
   motor.  impellercavityandinletofany
     obstruction.
  2.Radialcuttermayberubbingon 2. Replaceshaftifneeded
   shreddingringduetobentshaftor
   misalignment.

  1.Lowercontrolswitchmaybesettoohigh. 1. Checkandresetthecontrolswitch
  2.Trashandgreasemayhaveaccumulated 2. Runpumponhandoperation 
 aroundoatscausingpumptooperate  forseveralminuteswithsmall 
   erratically  amountofwaterrunninginto 
     basintocleanoutsolidsand
     grease.
Greaseandsolidshave
accumulatedandwillnot
pumpoutofbasin

14
Grinder Pumps
Model: AGP200 Series
Parts
40
38
37
36
34
35
34
15
31
28
27
25
32
30
29
25
25 26
24
23 22
21
20
19
18
15
14
17
15
10
11
10
41
6
43
2
1
1
3
16
33
12
12
12
42
12
4
5
7
8
9
44
45
44
46
47
49
39
13
NOTE:
1. "*" 44\45\46\47\48\49 are optional
2. "**" 23\24\25\26\27\28\29\30 single phase
models with integral capacitors and relay only
3. "***" 19\21\22\37 are optional:
Single Phase model or three Phase model
*
*
*
*
*
*
51
50
**
**
** **
**
**
**
**
**
For Repair Parts,
call 1-855-281-6830
please provide
1) Model Number,
2) Serial Number and
3) Part description from parts list
48 *
**
***
***
***
***
WET-END PARTS GROUP
MOTOR PARTS GROUP

15
Grinder Pumps
Model: AGP200 Series
Parts
AGP200M2-35 AGP200M3-35AGP200M4-35AGP200M5-35
A
GP200M6-3
5
230V 1PH230V 3PH 460V 3PH 208V 1PH 208V 3PH
WET-END PARTS GROUP 091AGP209A 091AGP209A 091AGP209A 091AGP209A 091AGP209A
1SCREW(3/8-16UNC*1.25") 091AGP201 091AGP201 091AGP201 091AGP201 091AGP201 8
2RING PLATE 091AGP202 091AGP202 091AGP202 091AGP202 091AGP202 1
3SCREW(5/16-18UNC*0.78") 091AGP203 091AGP203 091AGP203 091AGP203 091AGP203 1
4WASHER 091AGP204 091AGP204 091AGP204 091AGP204 091AGP204 1
5RADIAL CUTTER 091AGP205 091AGP205 091AGP205 091AGP205 091AGP205 1
6SHERDDING RING 091AGP206 091AGP206 091AGP206 091AGP206 091AGP206 1
7VOLUTE091AGP207 091AGP207 091AGP207 091AGP207 091AGP207 1
8GASKET 091AGP208 091AGP208 091AGP208 091AGP208 091AGP208 1
9IMPELLER 091AGP209 091AGP209 091AGP209 091AGP209 091AGP209 1
10 MECHANICAL SEAL 091AGP210 091AGP210 091AGP210 091AGP210 091AGP210 2
41 SCREW,5/16-18UNC*1.25" 091AGP248 091AGP248 091AGP248 091AGP248 091AGP248 2
42 FLANGE 091AGP249 091AGP249 091AGP249 091AGP249 091AGP249 1
43 LEG 091AGP243 091AGP243 091AGP243 091AGP243 091AGP243 3
MOTOR PARTS GROUP 091AGP221A 091AGP223A 091AGP224A 091AGP225A 091AGP223A
11 SEAL PLATE091AGP211 091AGP211 091AGP211 091AGP211 091AGP211 1
12 SQUARE RING 091AGP212 091AGP212 091AGP212 091AGP212 091AGP212 4
13 RETAINING RING 091AGP213 091AGP213 091AGP213 091AGP213 091AGP213 1
14 SCREW(3/8-16UNC*1.43")091AGP214 091AGP214 091AGP214 091AGP214 091AGP214 4
15 PLUG, 3/8NPT 091AGP215 091AGP215 091AGP215 091AGP215 091AGP215 3
16 SEAL HOUSING 091AGP216 091AGP216 091AGP216 091AGP216 091AGP216 1
17 ROTOR ASSY 091AGP217 091AGP217 091AGP217 091AGP217 091AGP217 1
18 SCREW(3/8-16UNC*1.65")091AGP218 091AGP218 091AGP218 091AGP218 091AGP218 4
19***HOUSING ASSY 091AGP219 091AGP220 091AGP220 091AGP244 091AGP220 1
20 WAVE WASHER(6203) 091AGP221 091AGP221 091AGP221 091AGP221 091AGP221 1
TERMINAL CONNECTOR(CE-8),1Ph Model(208/230V) 091AGP222 \\ 091AGP222
\3
TERMINAL CONNECTOR(CE-8),3Ph Model(208/230V) \091AGP223 \\091AGP223 7
TERMINAL CONNECTOR(CE-8),3Ph Model(460V) \\091AGP224 \\ 9
22*** BEARING PLATE 091AGP225 091AGP226 091AGP226 091AGP225 091AGP226 1
23** RING 1 091AGP227 \\ 091AGP227
\1
24** START CAPACITOR091AGP228 \\ 091AGP228
\1
25** SCREW,#8-32UNC*0.3" 091AGP229 \\ 091AGP229
\4
26** RELAY 091AGP230 \\ 091AGP230
\1
27** CONNECT CORD 1 091AGP231 \\ 091AGP231
\1
28** CONNECT CORD 2 091AGP232 \\ 091AGP232
\1
29** RING 2 091AGP233 \\ 091AGP233
\1
30** RUN CAPACITOR091AGP234 \\ 091AGP234
\1
31** TERMINAL CONNECTOR 2 091AGP235 \\ 091AGP235
\1
32 SCREW(3/8-16UNC*2") 091AGP236 091AGP236 091AGP236 091AGP236 091AGP236 4
33 CORD CAP 091AGP237 091AGP237 091AGP237 091AGP237 091AGP237 1
34 WASHER,FLAT 091AGP238 091AGP238 091AGP238 091AGP238 091AGP238 2
35 GROMMET091AGP239 091AGP239 091AGP239 091AGP239 091AGP239 1
36 GLAND NUT 091AGP240 091AGP240 091AGP240 091AGP240 091AGP240 1
37***POWER CORD 091AGP241 091AGP242 091AGP242 091AGP241 091AGP242 1
38 HANDLE 091AGP245 091AGP245 091AGP245 091AGP245 091AGP245 1
39 CLIP 091AGP246 091AGP246 091AGP246 091AGP246 091AGP246 1
40 SCREW,5/16-18UNC*0.75" 091AGP247 091AGP247 091AGP247 091AGP247 091AGP247 2
44*WASHER 091AGP250 091AGP250 091AGP250 091AGP250 091AGP250 2
45*GROMMET 091AGP251 091AGP251 091AGP251 091AGP251 091AGP251 1
46*GLAND NUT 091AGP252 091AGP252 091AGP252 091AGP252 091AGP252 1
47*CONTROL CORD 091AGP253 091AGP253 091AGP253 091AGP253 091AGP253 1
48*CLIP 091AGP255 091AGP255 091AGP255 091AGP255 091AGP255 1
49*MOISTURE SENSOR ASSY 091AGP254 091AGP254 091AGP254 091AGP254 091AGP254 2
50 LOWER BEARING(3207)091AGP256 091AGP256 091AGP256 091AGP256 091AGP256 1
51 UPPER BEARING(6203)091AGP257 091AGP257 091AGP257 091AGP257 091AGP257 1
21***
Part No. For Pump Models
QTYNO.Part Description
O-RING

16
1899 Cottage Street, Ashland, Ohio 44805
Telephone: [phone] • Fax: [phone]
ashlandpump.com
P U M P
Honest, Professional, Dependable
AP/AGP200 OM-5/2016

OPERACIÓN,RENDIMIENTO,
ESPECIFICACIONESy
MANUALDEPIEZAS
AGP200
Bomba Trituradora
Extrafuerte
PERFORMANCE
       GPMaPiestotalesdeCabeza      Max.
Model HP              Cabeza*
   5’ 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 110’ 120’ (ft.)
AGP200 2 46 44 42 40 39 37 35 33 31 28 24 16 8 125
17
(*)Paraconvertirapsi,semultiplicaporelpesoespecícoysedividepor2,31
GromderBomba
Modelo:AGP200
“Advertencia” indica una situ
ación de peligro inminente que,
si no se evita, puede producir la muerte o lesio-
nes graves.
“Peligro”, una situación de
peligro inminente que, si no se
evita, provocará la muerte o lesiones graves.
“Precaución”, una situación
potencialmente peligrosa que,
de no evitarse, puede provocar lesiones leves o
moderadas.
DIBUJOS Y SIGNIFICADO
GARANTIA LIMITADA
Estabombaestágarantizadacomolibrededefectosenmaterialesymanode
obrayparallevaracabodentrodelasespecicacionesaplicablesparaunperíodo
deunañodesdelafechadeinstalacióno18mesesapartirdelafechadefabri-
cación,loqueocurraprimero.Obligaciónbajoestagarantíaselimitaarepararo
reemplazarcualquierpartedelmismo,queserádentrodeunañoserádevueltoa
nosotrosconcargosdetransportepropagados,yresultóserdefectuoso.
Lagarantíalimitadaanteriortomaellugardetodaslasdemásgarantías,expresas
oimplícitasycorreccióndeestosdefectosporsustituciónoreparaciónconstituirá
elcumplimientodetodaslasobligacionesbajolostérminosdelagarantía,queex-
cluyeespecícamentelosdañosincidentalescausadospororelacionadosconeste
productoosuuso.Lagarantíanocubreningunaunidadquehayasidodañadoen
tránsitooporelmaluso,accidenteonegligencia.Ningunagarantíaorepresent-
antenocontenidaenestedocumentotendráncaráctervinculante.
ADVERTENCIA
PRECAUCION
PELIGRO
•Graciasporcomprarestabombati.Tómeseeltiempopara
 leerlasinstruccionesantesdeusaresteproducto.Lere 
 comendamosqueguardeestemanualdeinstrucciones 
 enunlugarseguroparafuturasconsultas.
•Porfavor,consultenuestrapáginawebyelCentrode 
 Productosparaobtenerinstruccionesdeinstalacióny 
 operaciónadicionales.
•Consulteelsitiowebdeinformaciónsobrelaspiezas 
 derepuesto

 Nointroducirencualquieralcantarilla,
 yaseadirectamente,oatravésdeuna
unidaddeeliminaciónderesiduosdecocinaohigiénico:Con-
chasMarisco,Acuariodegrava,arenaparagatos,deplástico
objetos,toallassanitariasotampones,pañales,trapos,paños
desechablesodetela,medicamentos,materialinamable,
aceiteograsa,productosquímicosfuertes,Gasolina.
Estasbombasnodebeninstalarse 
  enlugaresclasificadoscomopeligrosos
 deacuerdoconelCódigoEléctricoNacional, 
 ANSI/NFPA70.
Noponeratierrapermanentemente
  labomba,elmotoryloscontroles 
 antesdeconectarloalaalimentación  
 puedecausarchoque,quemadurasomuerte.
 Bombasresidualesamenudomanejar
 materialesquepodríancausarenferme-
dadoenfermedad.Useropadeprotecciónadecuadaaltraba-
jarenunabombaotuberíautilizada.Nuncaentreunacuenca
despuésdequesehautilizado.
Antesdelainstalación,leaatentamentelassiguientesinstruc-
ciones.Elincumplimientodeinformacióndeinstrucciónyde
seguridadpodríacausarlesionescorporalesgraves,lamuertey
/odañosmateriales.CadabombaAshlandesindividualmente
probadoenfábricaparaasegurarsucorrectofuncionamiento.
Sigaestasinstruccionesaleliminarálosproblemasdefunciona-
mientopotencialesasegurandoañosdeserviciosinproblemas.
La mayoría de los accidentes se pueden evitar mediante el uso
de sentido común.
IMPORTANTE - Bomba Ashland no se hace responsable por
las pérdidas, lesiones o muerte como corredor de la inobser-
vancia de estas precauciones de seguridad, uso malo, abuso o
mal uso de bombas o aparatos.
Todos los productos devueltos de
ben ser limpiados, desinfectados
o con taminados antes de su envío, para
asegurar que los empleados no estarán expuestos
a riesgos de salud en el manejo de dichos materia
les. Se aplicarán todas las leyes y reglamentos
aplicables
  Bombascondiafragmasdebronce
  /latónpuedencontenernivelesde
plomomásaltosqueseconsideraseguroparalossistemas
deaguapotable.Lasagenciasgubernamentaleshandeter-
minadoquelasaleacionesdecobreconplomonodebenser
utilizadosenaplicacionesdeaguapotable.
 Instalación,cableadoyconexionesde
losempalmesdebenestardeacuerdoconelCódigoEléc-
tricoNacionalytodosloscódigosestatalesylocalesapli-
cables.Losrequisitospuedenvariardependiendodelusoy
ubicación.
  Lainstalaciónyservicioesqueserá 
  realizadoporpersonalcualicado.
Maquinaria rotativa, amputación o lac
eraciones severas pueden resultar.
Manténgase alejado de las aberturas
de aspiración y de descarga. NO introduzca los
dedos en la bomba con conectar la alimentación.
  Siempreuseprotecciónparalosojoscuan
  dotrabajeconbombas.Nouseropasuelta
quepuedaenredarseenlaspiezasmóviles.
  Bombasacumulancalorypresión
  durantelaoperación.Permitaquela
bombaseenfríenantesdelamanipulaciónoelmantenimiento.
Tensión peligrosa puede causar
electrochoque, quemaduras o
la muerte Estabombanoesaptapara  
 suusoenpiscinasoinstalaciones  
 deaguadondeesposibleelcontactohumanocon
 ellíquidobombeado.
  Riesgodedescargaeléctrica.Para 
  reducirelriesgodedescarga 
 eléctrica,desconectelabombade  
 lafuenteantesdemanipular.Bloquee la energía y
etiqueta.
Bomba Trituradora
Modelo: AGP200
Información General de Seguridad
 Nonosestasbombasenelaguamás
 de145°F.Noexcedafabricante
recomiendaunmáximorendimiento,yaqueestopodría
causarqueelmotorsesobrecaliente.
DANGER
No levantar, transportar o colgar la
bomba por los cables eléctricos.
El daño a los cables eléctricos puede causar choque,
que maduras o muerte. Nunca manipule cables
eléctricos conectados con las manos mojadas. Utilice
un dispositivo de elevación adecuado.
 Asegúresedequelasasasdeelevación 
 esténbienajustadasantesdelevantarla.
• Operacióncontraunaválvuladedescargacerradacausará
 rodamientoprematuroyelfracasoselloencualquierbomba.
•Cualquiercableadodelasbombasdebeserrealizadaporun
 electricistacalicado.
•Elcabledebeestarprotegidoentodomomentoparaevitar
 pinchazos,cortes,magulladurasyabrasiones-inspeccionarcon
 frecuencia.
•Nuncamanipulecableseléctricosconectadosconlasmanos
 mojadas.
•Nuncapermitaqueloscablesoenchufesseencuentranenel
 aguafueradelfosodelsumidero.
•Estasbombasseofrecenenunaconguracióndecableado
 trifásicoymonofásicode.Tensionesvariarándeacuerdoala
 aplicaciónysepuedeverenlastablasdeestemanual.

ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
PRECAUCION
PELIGRO
PELIGRO
PELIGRO
PELIGRO
PELIGRO
PELIGRO
PELIGRO
18

Bomba Trituradora
Modelo: AGP200
Especificaciones
ESPECIFICACIONES
DESCRIPTION:  Toreducedomestic
   sewageto  
   nelygroundslurry
DATOS FÍSICOS:
Tamaño de descarga  1-1/4”NPT
Tipo de impulsor  10-Veleta, Espiral - Latón
Longuitud de cable  35’
MANIPULACIÓN DE LÍQUIDOS:
Tamaño de sólidos  1/2”
Temperatura máxima del líquido 140°F-Intermittent, 
   104°F-Continuous
Rango aceptable de PH  6-8
TEMPERATURA:
estator máximo  145°C
DATOS TÉCNICOS:
Tipodecabledealimentación 12AWG
Tipodecablesensor  18AWG
Carcasadelmotor  hierrofundido
Cubierta   hierrofundido
Impulsor   Motordelatón
Eje    304SS
Hardware   SS
“O”Anillos   Viton
Cierresmecánicos  SiC
Cojinetesuperior  6203
Cojineteinferior  3207Contactoangular
584 1/2 [23]
288 3/4 [11 3/8
153 1/4 [6
1 1/4 NPT
FLANGE
8 1/4 [3/8]
95 [3 3/4]
584 1/2 [23]
288 3/4 [11 3/8]
206 [8 1/8]
153 1/4 [6]
103 [4]
1 1/4 NPT
FLANGE
8 1/4 [3/8]
95 [3 3/4]
19
IMPORTANTE
Antesdelainstalación,registrarNúmero
deModelo,MFGfecha,amperaje,voltaje,
faseyHPdeplacadelaunidadparafuturas
referencias.Tambiénregistreelvoltajey
lecturasdecorrienteenelarranque:
Número Modelo:
MFG Fecha:
Fase:
HP:
SN:
Modelos de 1 Fase
 Amps:  Volts:
 Modelos de 3 Fase
 AmpsL1-2:  VoltsL1-2:
 AmpsL2-3:  VoltsL2-3:
 AmpsL3-1  VoltsL3-1:
(*)SS=aceroinoxidableNota:Todaslasdimensionestienenunatoleranciade+1/8“
   DimensionesTotal  materialesdebomba    
   (pulgadas)   Carasa
Modelo L W H Voluta demotor Cortador* Impulsor Eje
All 11-3/8 8-1/8 23 Hierro fundido Hierro fundido SS Latón SS

Bomba Trituradora
Modelo: AGP200
Especificaciones y Rendimiento
MODELO HP HZ VOLTS/PH BREAKER RPM FULL LOAD NEMA START CORD CORD CORD POTENTIAL START RUN
SIZE AMPS CODE TYPE SIZE O.D. RELAY CAPACITOR CAPACITOR
AGP200M5-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M5E-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200W5-35 2 60 208/1 20A, 230V 3450 20 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M6-35 2 60 208/3 20A, 230V 3450 13 G SOW 12 AWG .65 N/A N/A N/A
AGP200M2-35 2 60 230/1 20A, 230V 3450 17 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M2E-35 2 60 230/1 20A, 230V 3450 17 G SOW 12 AWG .6 MARS 19169 MARS 11068 MARS 12248
AGP200M3-35 2 60 230/3 20A, 230V 3450 12 G SOW 12 AWG .65 N/A N/A N/A
AGP200M4-35 2 60 460/3 10A, 460V 3450 6 G SOW 12 AWG .65 N/A N/A N/A
AGP200 CURVA DE RENDIMIENTO
CABEZA-PIE
150
125
100
75
50
25
0
0 5 10 15 20 25 30 35 40 45 50
GALON POR MINUTO
AGP200 GRÁFICO DE RENDIMIENTO
Ascensor
Total(pies) 5 10 20 30 40 50 60 70 80 90 100 110 120 125
GPM 46 44 42 40 39 37 35 33 31 28 24 16 8 0