Ashland APBS User manual
• Thankyouforpurchasingthispump.Takethetimeto
readtheinstructionscarefullybeforeusingthis
product.Westronglyrecommendthatyoukeepthis
instructionmanualinasafeplaceforfuturereference.
• PleaserefertoourwebsiteandtheProductsCenterfor
additionalinstallationandoperationinstructions.
• Refertothewebsiteforreplacementpartsinformation.
“Danger” indicates an
imminent hazardous situation
which, if not avoided, WILL result in death or
serious injury.
“Caution” indicates a
potentially hazardous situation
which, if not avoided, MAY result in minor or
moderate injury.
OPERATION,
PERFORMANCE,
SPECIFICATIONSand
PARTSMANUAL
12 Volt
Battery
Backup Sump
Pump System
MARKS AND MEANING:
LIMITED WARRANTY
Thispumpiswarrantedtobefreefromdefectsinmaterialandworkmanship
andtoperformwithinapplicablespecicationsforaperiodofoneyearfrom
dateofinstallationor18monthsfromdateofmanufacture,whichevercomes
rst.Obligationunderthiswarrantyislimitedtorepairingorreplacinganypart
thereof,whichshallwithinoneyearbereturnedtouswithtransportationcharges
prepaid,andprovedtobedefective.
Theabovelimitedwarrantytakestheplaceofallotherwarranties,expressor
impliedandcorrectionofsuchdefectsbyreplacementorrepairshallconstitute
afulllmentofallobligationsunderthetermsofthewarranty,whichspecically
EXCLUDESanyincidentaldamagescausedbyorassociatedwiththisproductor
itsuse.Thewarrantydoesnotcoveranyunitwhichhasbeendamagedeitherin
transitorbymisuse,accidentornegligence.Nowarrantyorrepresentativenot
containedhereinshallbebinding.
PERFORMANCE
GPMatTotalFeetofHead
Model HP 0’ 10’ 15’ 20’ 21’
APBS 1/4 45 29 20 5 0
WARNING
CAUTION
DANGER
“Warning” indicates an
imminent hazardous situation
which, if not avoided, MAY result in death or
serious injury.
2
DANGER
Beforeinstallation,readthefollowinginstructionscare-
fully.Failuretofollowinstructionandsafetyinformation
couldcauseseriousbodilyinjury,deathand/orproperty
damage.EachAshlandPumpisindividuallyfactorytested
toensureproperperformance.Closelyfollowingthese
instructionswilleliminatepotentialoperatingproblems
assuringyearsoftrouble-freeservice.
Most accidents can be avoided by using common sense.
IMPORTANT - Ashland Pump is not responsible for
losses, injury or death resulting from failure to observe
these safety precautions, misuse, abuse or misapplica-
tion of pumps or equipment.
All returned products must
be cleaned, sanitized, or
decontaminated prior to shipment, to
ensure employees will not be exposed to
health hazards in handling said materials.
All applicable laws and regulations shall apply.
Bronze/brassfittedpumpsmay
containleadlevelshigherthancon-
sideredsafeforpotablewatersystems.Government
agencieshavedeterminedthatleadedcopperalloys
shouldnotbeusedinpotablewaterapplications.
Installation,wiring,andjunction
connectionsmustbeinaccord-
ancewiththeNationalElectricCodeandallapplicable
stateandlocalcodes.Requirementsmayvarydepend-
ingonusageandlocation.
Installationandservicingistobe
conductedbyqualiedpersonnelonly.
Rotating machinery. Amputation
or severe lacerations can
result. Keep clear of suction and discharge
openings. DO NOT insert fingers into pump
with power connected.
Alwaysweareyeprotectionwhen
workingonpumps.Donotwearloose
clothingthatmaybecomeentangledinmovingparts.
Pumpsbuildupheatand
pressureduringoperation.
Allowtimeforpumpstocoolbeforehandlingorser-
vicing.
Hazardous Voltage can shock,
burn or cause death. Thispumpis
not intendedforuseinswimmingpoolsor
waterinstallationswherehumancontactwith
pumpedfluidispossible.
Riskofelectricalshock.To
reduceriskofelectricalshock,
alwaysdisconnectpumpfrompowersource
beforehandling. Lock out power & tag.
WARNING
DoNotusethesepumpsinwater
over145°F.Donotexceedmanu-
facturesrecommendedmaximumperformance,asthis
couldcausethemotortooverheat.
WARNING
WARNING
WARNING
WARNING
DANGER
DANGER
DANGER
ThesepumpsareNOTtobe
installedinlocationsclassified
ashazardousinaccordancewiththe
NationalElectricCode,ANSI/NFPA70.
WARNING
Sumpandsewagepumpsoften
handlematerialswhichcouldcause
illnessordisease.Wearadequateprotectiveclothing
whenworkingonausedpumporpiping.Neverenter
abasinafterithasbeenused.
WARNING
Donotintroduceintoanysewer,
eitherdirectly,orthroughakitchen
wastedisposalunitortoilet:SeafoodShells,Aquarium
Gravel,CatLitter,PlasticObjects,SanitaryNapkinsor
Tampons,Diapers,Rags,DisposableWipesorCloth,
Medications,FlammableMaterial,OilorGrease,
StrongChemicals,Gasoline.
DANGER
DANGER
Donotlift,carryorhangpumpby
theelectricalcables.Damageto
theelectricalcablescancauseshock,burnsor
death.Neverhandleconnectedpowercords
withwethands.Useappropriateliftingdevice.
DANGER
Failuretopermanentlygroundthe
pump,motorandcontrolsbefore
connectingtopowercancauseshock,burns
ordeath.
DANGER
Makesureliftinghandlesaresecurely
fastenedeachtimebeforelifting.
CAUTION
• Operationagainstacloseddischargevalvewillcause
prematurebearingandsealfailureonanypump.
• Anywiringofpumpsshouldbeperformedbya
qualiedelectrician.
• Cableshouldbeprotectedatalltimestoavoid
punctures,cuts,bruises,andabrasions-inspect
frequently.
• Neverhandleconnectedpowercordswithwethands.
• Neverletcordsorplugslieinwateroutsidethesump
pit.
• Thesepumpsareofferedinathreephaseandsingle
phasewiringconguration.Voltageswillvary
accordingtotheapplicationandcanbeseeninthe
tablesinthismanual.
Battery Backup
Model: APBS
Specifications
Provide proper ventilation. The battery enclo-
sures should be designed to prevent accumu-
lation and concentration by hydrogen gas in
“pockets” at the top of the compartment. Vent
the battery compartment from the highest point.
A sloped lid can also be used to direct the ow
to the vent opening location. To reduce the risk
of the battery explosion, follow all the instruc-
tions of the battery supplier or any equipment
you intend to use in the vicinity of batteries.
Use the correct insulated
tools to make AC/DC
wiring connections.
Do not install this inverter on
or near ammable materials
(plywood, chemicals, gas online etc.)
Personal Precautions:
Someone should be within
the range of your voice to
come to your aid when you work near batteries.
Have plenty of fresh water
and soap nearby in the event
that battery acid contact skin, clothing or eyes.
Wear complete eye and
clothing protection.
Avoid touching eyes while
working near batteries. Wash
your hands when done.
If battery acid comes in
contact with skin or clothing,
wash immediately with soap and water.
KNOWING YOUR INVERTER
In its most basic form, an inverter transforms
Direct Current (DC) to Alternating Current (AC).
The battery pack acts as a reserve to ensure
continuous supply of power whenever mains
supply from utility power is not available. The
inverter is used to charge the batteries when
normal utility power is available and converts the
battery’s DC to AC voltage to run the pump when
utility power is lost.
BATTERY SAFETY
A battery can present a risk of severe burn and
injury from high short circuit current. The follow-
ing precautions should be observed when work-
ing on batteries.
1. Do not dispose of battery in a re. The battery
may explode.
3
2. Do not open or mutilate the battery. Released
electrolyte is harmful to the skin and eyes. It
may be toxic.
3. The electrolyte is a dilute sulfuric acid that is
harmful to the skin and eyes. It is electrically
conductive and corrosive. The following
procedures should be observed:
a. If electrolyte contacts the skin, wash it o
immediately.
b. If electrolyte contacts the eyes, ush
thoroughly and immediately with water. Seek
medical attention.
c. Spilled electrolyte should be washed down
with a suitable acid neutralizing agent. A
common practice is to use a solution of
approximately one pound (500 grams)
bicarbonate of soda to approximately one
gallon (4 liters) of water. The bicarbonate
of soda solution be added until the evidence
of reaction (foaming) has ceased. The result
ing liquid should be ushed with water and
the area dried.
4. Do not reverse the battery connections, as it
will blow the battery fuse. A power cord has
been provided to connect the inverter to in
coming AC wall outlet.
BATTERY REQUIREMENTS
Your unit operates on 12VDC battery power
when in the power fail mode. A UL recognized
deep cycle marine battery should be used. There
are two principal types of batteries: starting and
deep cycle. There are several dierent types of
battery constitutions including liquid led acid,
nickel iron, nickel cadmium, alkaline and mainte-
nance free. Batteries are sealed or vented.
Starting Batteries
Starting batteries are designed for high crank-
ing power but not deep cycling. Do not use them
with your inverter. They do not aect the inverter,
but they will simply not last long in a deep cycle
application. They use lot of thin plates to maxi-
mize the surface area of the battery. This allows
very high starting current but less run time when
the battery is cycled.
Deep Cycle Batteries
Deep cycle batteries are best suited for use
with the inverter. They are designed to have the
majority of their capacity used before recharge.
Available in many sizes and types, be sure to use
at least a 80AH battery.
BATTERIES NOT INCLUDED
Battery Backup
Model: APBS
Specifications
4
1 - 12 volt battery backup sump pump
1 - Control/alarm panel
1 - Float switch
1 - 12 volt battery charger
1 - Extra fuse
2 - Battery terminal post clamps
STEP 1:
Disconnect check valve or coupling from the discharge
pipe and primary sump pump. Then remove primary
sump pump and pipe assembly from sump and place in
a well lit work area. Re-install check valve at the sump
discharge or base. Be sure check valve is below the
back up pump.
STEP 2:
Hold the automatic oat switch up in the hold position.
Mark that location on the discharge pipe. From that
mark, measure up the pipe 2” and mark the pipe again.
At the second mark, cut o a section of the discharge
pipe as described below, to allow space for the sup-
plied pump installation tee.
If discharge is 1-1/4” pipe, cut o 1-1/2” of pipe.
If discharge is 1-1/2” pipe, cut o 2” of pipe.
STEP 3:
Thread the Battery Backup Sump Pump onto thedual
size pipe tee provided. Once the pump is threaded
tight and setting parallel to the discharge pipe, turn the
pipe to the 2 o’clock position to prevent air from being
trapped in the pump housing. Then cement the installa-
tion tee to the discharge pipe with PVC primer and PVC
cement.
TOOLS:
Adjustable wrench or socket wrench
Screwdriver
Hack saw or PVC pipe cutters
File or sandpaper for sanding cut pipe
Clean cloth for wiping water debris
MATERIALS:
PVC cement and primer
One 12 Volt Group 24 Deep Cycle Marine
Battery
2 - Wire ties
1 - Plastic battery case (Battery not included)
1 - Dual pipe size (1-1/2” or 1-1/4”) PVC tee
with a 1” threaded tting for installing the
pump
4 - Mounting screws
DISCONNECT ELECTRICAL POWER FROM PRIMARY SUMP PUMP
Check Valve
Cut out
section of
pipe
2”
Dual
size tee
adapter
Backup
Sump
Pump 6
5
3
4
12 1
2
CONTENTS
TOOLS & MATERIALS NEEDED
INSTALLATION
Battery Backup
Model: APBS
Installations
5
Insert
Check
Valve
STEP 4:
Replace primary sump pump and Battery Backup
Pump assembly into the sump basin. The top of
the Battery Backup Pump should be at least 4”
below the top of the sump and at least 1” above
the highest water level of the primary sump pump.
Connect the remaining
discharge pipes,
check valve and
couplings.
STEP 5:
Attach the automatic oat switch to the discharge
pipe so that the switch is tethered 1-1/4” from the
discharge pipe. Use the supplied wire straps to
mount the oat switch cord to the discharge pipe.
STEP 6:
Feed the pump and oat switch cords through
the sump pump vent or utility hole and cover the
sump with the
sump cover.
Check Valve
Backup Pump
Suction Inlet
Float Sensor
Discharge Pipe
1-1/4”
Tether
Power Cord
Float
Switch
Cord
Battery Backup
Model: APBS
Installations
6
STEP 1:
Mount the Control/Alarm Panel to the battery case
using the four mounting screws provided. Battery
case has four mounting holes predrilled for easy
installation of control panel.
For best results, use a Group 24, marine battery.
Battery dimensions should not exceed : 9” high
(including post) x 12” long x 6-1/2” wide.
YOUR BATTERY BACKUP SUMP PUMP SYSTEM IS READY.
STEP 2:
Insert marine battery into battery case. Attach
the RED and BLACK wires from the back of the
control/alarm panel to each of the battery clamps
provided. Then connect battery clamps to the
battery. RED WIRE to the POSITIVE (+) terminal
and the BLACK WIRE to the NEGATIVE (-)
terminal.
STEP 4:
Turn the alarm switch on the control/alarm panel to the OFF position and plug the 12 volt transformer in
a GFCI outlet. If a GFCI outlet is unavailable, have an electrician install one for you. Once proper power
is supplied, turn the alarm switch to the on position. Then plug the primary sump pump to its power
source.
Pre-drilled
Mounting Hole
Power
Pump Cord
Float
Switch
6-1/2” 12”
9”
STEP 3:
Plug in the designated components to the control/
alarm panel, A battery backup pump, B the oat
switch, C and the 12 volt transformer.
Battery Backup
Model: APBS
Battery & Control/Alarm
Panel Assembly
7
STEP 1:
Disconnect the power to the primary sump pump so the only pump available is the Battery Backup
Sump Pump.
STEP 2:
With a garden hose or buckets of water ll the sump basin with water. At the designated level of wa-
ter, the Battery Backup Sump Pump should activate and the ALARM and ALARM INDICATOR LIGHT
should come on. This indicates the system is working.
STEP 3:
Press the RESET button on the control/alarm panel and reconnect power to the primary sump pump.
The test is complete.
NOTE: If the Battery Backup Sump Pump failed to activate, review the complete instructions.
The Battery Backup Sump Pump is designated as an emergency back up pump in the event your pri-
mary sump pump fails or if there is a loss of power to your primary sump pump.
THE BATTERY BACKUP SUMP PUMP IS NOT INTENDED FOR USE AS A PRIMARY SUMP PUMP.
PRIMARY SUMP PUMP FAILURE
In the event your primary sump pump fails or loses power, the Battery Backup System will automatically
activate when the oat switch reaches the ON position. When it turns on, a alarm will sound and the
alarm indicator will light. When the water in the sump basin recedes and the pump turns off, the alarm
will continue to sound until you depress the ON/OFF switch to the on/off switch to the ON position and
press the REST button.
BATTERY LOW
In the event 12 volt battery charge should drop lower than 11 volts, the alarm will sound and the BAT-
TERY LOW indicator will light. Press the ON/OFF switch to OFF position, disconnect power to the 12
volt transformer from the GFCI outlet and disconnect the pump and oat switch cords from the alarm/
control panel plugs. Have the battery checked, serviced or replaced if necessary. Once 12 volt battery is
serviced or replaced, reconnect all plugs, cables and power and follow the Test Procedures listed in this
owners manual.
BATTERY CHARGING/CHARGED
When the battery is not at full charge capacity, the BATTERY CHARGING indicator will light. The battery
charging is simply recharging the battery to its full charged capacity. Once the battery has reached full
charging capacity (13 volts) the CHARGED indicator will light.
If neither the BATTERY CHARGING or CHARGED indicator lights are on, check all wire connections
and plugs to ensure proper hook up.
LEADS REVERSED
If you connect the battery cable to the wrong battery terminal, the LEADS REVERSED indicator will
light. Simply remove the battery cable and reconnect to the proper battery terminals. The RED WIRE is
connected to the positive (+) terminal and the BLACK wire is connected to the negative (-) terminal.
You must replace the 1 amp fuse with the extra fuse provided. Simply turn the fuse cover counter clock-
wise until the burnt fuse is exposed. Replace the fuse and thread the fuse cover, turning clockwise.
BATTERY MAINTENANCE
The 12 volt marine battery should be tested every four to six months. It is recommended to replace the
battery every three to four years. Follow the battery manufacturers recommendations for proper battery
maintenance and battery replacement.
TESTING THE SYSTEM
NORMAL OPERATION
Battery Backup
Model: APBS
Testing & Operation
8
Battery Backup
Model: APBS
Testing & Operation
Retain Original Purchase Receipt for Warranty Eligibility
Limited Warranty
Manufacturer warrants to the original consumer purchaser (“Purchaser” or “You”) that its products are free from defects
in material and workmanship for a period of twenty-four (24) months from the date of the original consumer purchase. If,
within twenty-four (24) months from the original consumer purchase, any such product shall prove to be defective, it shall
be repaired or replaced at manufacturer’s option, subject to the terms and conditions set forth herein. Note that this limited
warranty applies to manufacturing defects only and not to ordinary wear and tear. All mechanical devices need periodic
parts and service to perform well. This limited warranty does not cover repair when normal use has exhausted the life of a
part or the equipment.
The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibil-
ity is based on purchase date or original product – not the date of replacement under warranty. The warranty is limited to
repair or replacement of original purchased product only, not replacement product (i.e. one warranty replacement allowed
per purchase).
Purchaser pays all removal, installation, labor, shipping, and incidental charges.
Claims made under this warranty shall be made by returning the product to the retail outlet where it was purchased or to
the factory immediately after the discovery or any alleged defect. Manufacturer will subsequently take corrective action as
promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty
expires. Warranty is not transferable and does not apply to products used in commercial/rental applications.
General Terms and Conditions; Limitations of Remedies
You must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty does
not apply to the following: (1) acts of God; (2) products which, in manufacturer’s sole judgment, have been subject to
negligence, abuse, accident, misapplication, tampering, or alteration; (3) failures due to improper installation, operation,
maintenance or storage; (4) atypical or unapproved application, use or service; (5) failures caused by corrosion, rust or
other foreign materials in the system, or operation at pressures in excess of recommended maximums.
This warranty sets forth manufacturer’s sole obligation and purchaser’s exclusive remedy for defective products.
MANUFACTURER SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES
WHATSOEVER. THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS
AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND
BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an
implied warranty lasts, so the above limitations or exclusions may not apply to You. This warranty gives You specic legal
rights and You may also have other rights which vary from state to state.
Warranty is Void if....
1. Using an extension cord.
2. Any power cord has been cut or the grounding prongs removed or using an adapter tting.
3. Inverter has been used in an outdoor application.
4. Batteries not meeting the above specications have been used.
5. Inverter has been submerged in water.
6. Inverter has been tampered with in any manor not described in the above instructions.
7. Working on the inverter, pump or switch while plugged in.
8. Inverter has been disassembled by customer.
9. Inverter has been applied to products exceeding the maximum capacity of the inverter, i.e., a pump other than the one
supplied with the unit or more than one pump.
10. Inverter has been applied to the wrong voltage.
11. Removing motor housing, unscrewing impeller, or otherwise removing impeller seal of pump.
12. Running the pump continuously.
13. Pumping chemicals or corrosive liquids.
14. Pumping gasoline or other ammable liquids.
15. Any tags or labels have been removed from the inverter, pump or ion Digital Control Switch.
9
1899 Cottage Street, Ashland, Ohio 44805
Telephone: 855 281-6830 • Fax: 877 326-1994 • ashlandpump.com
P U M P
Honest, Professional, Dependable
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