ATEK MAKINA KONIG NEWLINE Series User manual

INSTRUCTIONS BOOKLET
Rim Press + Lathe
KÖNİG NEWLİNE
English

2

3
Sale Date :
Seller Company;
The Machines which are produced By ATEK MAKINA are under warranty against defects
of the material and production for one(1) Year from date of it is sold.
Our Company ATEK MAKINA is not responsible for the damages or defects due to
damages occured by faulty used and out of purpose of use.
If the Defects and damages are occured during the warranty, After making analysis by
technical staff, If the Material and production fault is found, the damaged parts will be
replaced with new one
Warranty covers all parts of the machine during the warranty.
ATTENTION: you have to put thermic switch which is suitable to motor ampere on your
electric wiring to make Electric motor under warranty otherwise in case of any defect
the Electric Motor will not be under warranty.
Do Make Maintanence of the machine periodicly, monthly, yearly, The defects,
damages which are caused by not making maintanence will not be undur warranty.
Atek Machina;
Without notice to the customer reserves the right to make changes in equipment.

4
DIMENSIONS
Height ..................................................1711 mm
Widht ................................................. 1225 mm
Lenght ...........................(772 min- 937 max) mm
WEIGHT
Net weight..................................... 390 Kg
Noise Level. ..............................…. 75 db
CONTENTS
PAGE
CLAUSE 1 General Notice.........................................................................................3
CLAUSE 2 Technical Characteristics.........................................................................3
CLAUSE 3 Parts Of The Machine..............................................................................4
CLAUSE 4 Introduction ………………………………...................................................5
CLAUSE 5 Problems-causes-remedies and Safety …………...……………..............5
CLAUSE 6 Safety Warnings .......................................................................................6
CLAUSE 7 Rim repair equipment…............................................................................7
CLAUSE 8 Problems , Causes , Remedies................................................................7
CLAUSE 9 The location of the machine.....................................................................8
CLAUSE 10 Operations and use................................................................................9-10
CLAUSE 11 Routine Maintenance.............................................................................11
CLAUSE 12 Technical service and warranty...............................................................11
CLAUSE 13 Electric Curcuıt Plan.................................................................................12
CLAUSE 14 Demontage Plan and Spare Parts List.....................................................13-20
IMPORTANT NOTICE
- The presents instructions booklet is an integral part of the product.Carefully study the warnings and
instructions contained in it. This information is important for safe use and maintenance.
Conserve this booklet carefully for further consultation.
THIS MACHINE
Is a rim pres to repair defective rims.
The machine has been designed to operate within the limits described in this booklet and in accordance with the manifacturers
instructions.
The machine must be used only for the functions for which it was expressly designed. Any other use is considered wrong and
therefore unacceptable.
The manifacturers cannot be held responsible for eventual damage casued by improper , erroneous or unacceptable use
Our firm is not responsible for printed mistakes.
IMPORTANT
This machine may be operated only by suitably trained personnel. Any work on the electrical , hydraulic ,
pneumatic systems must be conducted only by professionally qualified personnel.
10 years in the life of the machine.
TECHNICAL CHARACTERISTICS
ATEK MAKİNA Service & Garage Equipments
Hastane Mah. Hadımköy-İstanbul Cad. No:54 34555 Hadımköy - İST/TR
Tel : [phone] Head Office Tel/Fax : [phone]
http // www.atekmakina.com e-mail: [email protected]
CLAUSE 1
CLAUSE 2

5
PARTS OF THE MACHİNE
FLANSH must rotate in arrow direction
RIM CONNECT FLANSH
The flansh desinged to serve different size of rims
CONTROL UNIT controls the
pistons movements
HYDRAULIC UNIT moves the
piston up and down position
LATHE UNIT lathes the defective rims
after repair
ACCESSORIES PROVIDED
CONTENT OF THE BOX
1. 1 pcs up support.
1 pcs down support.
2. 4 pcs support pins.
3. 6 pcs screws.
4. Provided accessories.
When the machine arrives check that it has not
been damaged during transport and that all the
accessories are present.
7
Rim to center
washer
1 - 54
2 - 56.5
3 - 57
4 - 58
5 - 59.5
6 - 60.1
7 - 63.3
8 - 64
9 - 65
10 - 66.6
11 - 72
12 - 72.5
CLAUSE 3
1. 12 pcs connetıng flanches
for different sizes of rims.
2. 1 pcs gauge.
3. 5 pcs allen head wrenches.
4. 1 pcs angular supports
1 pcs sguare supports small
1 pcs gradual supports
1 pcs side chisel supports
1 pcs sguare supports big
1 pcs sguare supports reverse
5 pcs support miles
2 pcs connectıon horoscope
5. 1 pcs lever.
6. 1 pcs lathe cutter
7. Cartoon box.

6
INTRODUCTION
Thıs Manual Has Been Prepared For Workshop Personnel Expert In The Use Of The Machıne (Operator) And Technıcıans
Responsıble For Routıne Maıntenance (Maıntenance Fıtter); Read The Manual Before Carryıng Out Any Operatıon Wıth The
Rım Repaır And/Or Packıng . Thıs Manual Contaıns Important Informatıon Regardıng :
Rım Repaır Machınes Safety
He Personnel Safety Of Operators And Maıntenance Workers
CONSERVING THE MANUAL
PACKING , TRANSPORT , STORAGE
All Packıng,Lıftıng , Handlıng , Transport And Unpackıng Operatıons Are To Be Performed Exclusıvely By
Expert Personnel Wıth Knowledge Of The Rım Pres And The Contents Of Thıs Manual.
PACKING
Rim Repair machine is crated and stretched on wooden pallet.
LIFTING AND HANDLING
The Pallets Must Be Moved Wıth A Lıft Truck.The Equıpment Chosen Must Be Suıtable For Safe
Lıftıng And Movıng, Bearıng In Mınd The Dımensıons , Weıght , Barycentre , Justs And Fragıle
Parts Not To Be Damaged.
STORAGE
Packed Machınery Must Always Be Kept In A Covered , Protected Place At A Temperature Between –10
C To +40 C And Must Not Be Exposed To Dırect Sunlıght.
OPENING CRATES
When The Crates Arrıve, Check That The Machıne Has Not Been Damaged Durıng Transport And That All The Lısted
Parts Are Present. The Crates Must Be Opened Usıng All Possıble Precautıonary Measures To Avoıd Damagıng The
Machıne Or Its Parts. Make Sure That Parts Do Not Fall From The Crate Durıng Openıng
DISPOSAL OF CRATES
The Wood Of The Pallets And The Strech Fılm May Be Re-Used.
SAFETY
THIS MACHINE IS DESIGNED ONLY FOR 10ıı –24 ıı RIMS.
THIS MACHINE MUST BE USED ONLY FOR RIM REPAIR PROCEDURE.
PAY ATTENTION TO THE WARNING SIGNS ON THE MACHINE.
If the operator hears unusual noises or vibrations or something that may be dangerous , he must immediately press the
emergency button and switch off the main switch and check the section “Malfuctions causes and possible remedies” in
the instructions manual.If the problem is still call the service.
Wear protection glasses and gloves during the operation.
Stand straigth during operation.
Work in an insulated and clean area.
Switch off the main switch when there is no electricity.
Work in the safe distance.
The machine must be fixed onto smooth place.
DO NOT STAND IN FRONT OF THE FLANSH WHEN IT IS ROTATING.
CLAUSE 4
CLAUSE 5
The Manual Is An Integral Part Of The Rım Repaır, Whıch It Should Always Accompany Even If The Unıt Is Sold.
The Manual Must Be Kept In Proxımıty Of The Rım Repaır, In An Easıly Accessıble Place.
The Operator And Maıntenance Staff Must Be Able To Locate And Consult The Manual Quıckly And At Any Tıme.
Lıftıng, Transport , Unpackıng , Assembly , Startıng Up , Inıtıal Adjustment And Testıng , Extraordınary Maıntenance , Repaır ,
Overhauls, Transport And Dısmantlıng Of The Rım Repaır Machıne Must Be Performed By Specıalısed Personnel From The
Lıcensed Dealer Or A Servıce Centre Authorısed By The Manufacturer .
The Manufacturer Declınes All Responsıbılıty For Injury To Persons Or Damage To Vehıcles Or Objects When Any Of The
Above Mentıoned Operatıons Has Been Performed By Unauthorısed Personnel Or When The Rım Repaır Has Been Subject
To Improper Use.
Thıs Manual Indıcates Only The Operatıve And Safety Aspects That May Prove Useful To The Operator And Maıntenance
Worker, In Better Understandıng The Structure And Operatıon Of The Rım Repaır And For Best Use Of The Same.
In Order To Understand The Termınology Used In Thıs Manual, The Operator Must Have Specıfıc Experıence In Workshop,
Servıce, Maıntenance And Repaır Actıvıtıes.

7
SAFETY WARNİNGS
DO NOT PUT YOUR HANDS
BETWEEN THE PISTON AND
FLANSH DURING THE OPERATION.
.
BE SURE THAT THE RIM IS WELL FIXED TO THE FLANSH.

TIGHT THE NUTS BEFORE THE REPAIRING
PROCEDURE.
UNTIGHT THE NUTS DURING LATHE OPERATION.
”
BE SURE THAT THE SUPPORT PINS ARE MOUNTED AND CHECK THAT THE PISTON IS
IN THE CANAL.
TIGHT THE FIXING HANDLE DURING LATHE OPERATION
DO NOT USE JETS OF WATER , STEAM
( HIGH PRESSURE WASH UNITS ), SOLVENTS NEAR
THE RIM REPAIR MACHINE.
UNPLUG OR SWITCH OFF THE MAIN SWITCH
BEFORE YOU START CLEANING THE MACHINE.
PLEASE READ THE
İNSTRUCTİONS
MANUAL CAREFULLY
BEFORE START
USİNG THE MACHİNE
DON’T USE YOUR
MACHINE WITHOUT
GLASSES AND
GLOVES.
DO NOT USE THE PISTON
ON LIVING THINGS.
CLAUSE 6

8
PROBLEMS –CAUSES - REMEDIES
PROBLEMS
CAUSES
REMEDIES
The flansh does not rotate in any
direction.
1.The mains connection is not plugged in.
2.The plug is not correctly wired.
3.The mains tension is not suitable for the
machine
4.The mains switch is not on.
5.Faulty fuse.
1,2,3.Check the correct insertion of the
plug and its connections.
4.Switch on the mains.
5.Replace the fuse.
The pressure of the hydraulic unit is
not enough.
1.The rotation of the hydraulic engine is reverse.
2.There is leak of oil in the connections.
3.There is lack of oil in the hydraulic engine.
1.Reverse the two wires in the connection
plug.
2.Check the couplings change them if
necessary.
3.Put some oil till the level to the hyraulic
engine.
CLAUSE 7
CLAUSE 8
RIM REPAIR EQUIPMENT
Portable thrusting group
Lower thrusting group
Slidable and Turnable Type Lathe

9
MACHINE FIXING ONTO FLOOR
LOCATION
For a good functioning the machine must be fixed
onto floor with expansion dowels.
1.
1)Drill the floor with a helical concrete bit with a diameter of
15 mm. , using the holes in the base as a drilling template.
2)Move the rim repair and insert anchor bolts into the
drills,then set the machine in the place to be fixed.
3)Insert into the anchor bolts and use a torque wrench
(setting of 25 N / m) to tighten..
SAFE DISTANCE:
For the safe and ergonomic use of the
machine it is advisable to locate it so as to
allow work, in conditions of complete safety.
ALL WORK ON THE ELECTRICAL SYSTEM, INCLUDING MINOR OPERATIONS , MUST BE CARRIED
OUT BY PROFESSIONALLY QUALIFIED PERSONNEL
Check that the mains supply is the same as that shown on the registration plate.
Connect the cable to a plug that conforms with European norms or to the norms of the country in which the
machine used.
The plug must have an earth terminal.
Check that the earth connection is effective.
The machine must be connected to the mains through a multipole isolating switch which conforms with
European norms and with contact openings of at least 3 mm.
Check that the multipole connector on the electrical board is correctly connected.
When the machine is connected switch it on and check the correct direction of rotation;this should be as shown
by the arrow on the motor unit.
If the rotation is reversed,reserve the two wires in the connection plug.
If the machine behaves abnormally,immediately press the emergency button and switch off the main switch
and check the section “Malfunctions:causes and possible remedies” in the instructions Manual.
THE MANUFACTURER DOES NOT ACCEPT ANY RESPONSIBILITY FOR THE FAILURE TO OBSERVE THE
ABOVE MENTIONED INSTRUCTIONS.
CLAUSE 9

10
OPERATIONS AND USE
CONNECTING THE DEFECTIVE RIM TO THE FLANSH
1. Clean the muds and the balance weights from the rim.
2. Choose a suitable sized
connecting flansh for the rim.
3. Tight the connecting flansh and
fasten to the suitable canals on the
flansh.
ANALYSING THE DEFECTIVE AREA

1. Rotate the flansh.
2. Locate the defective area by using
gauge and sign it.
3. Tıght The Nuts To Start The Repaırıng Procedure
4. Choose a suitable support and repair it by using the
pres.
RIM REPAIRING POSITIONS
CLAUSE 10

11
OPERATIONS AND USE
SOME EXAMPLES OF THE REPAIR
OPERATIONS AND USE
***When repairing iron rims use also the manuel handle plus to the pres.
***Before the pressing operation some rims need to be heated (especially aliminum rims). This procedure is for:
1. Avoiding cracks and faults on the rim
2. Piston’s safety
3. Your personel safety
***If the rim is too defected first mend it with the lever and then repair it with the pres..
LATHE OPERATION
*** TIGHT THE FIXING HANDLE DURING
LATHE OPERATION.
***UNTIGHT THE NUTS DURING LATHE
OPERATION
Lathe operation: this procedure is for cleaning the burrs and the overplus parts of the welding operation.
If the defect is from inner to the
outer side of the rim
If the defect is on the front
surface to the outer side of
the rim
If the defect is from outer
to the inner side of the
rim.

12
ROUTINE MAINTENANCE
To gurantee the efficiency of the machine and for its correct functioning is
essential to carry out routine cleaning and maintenance.
Routine maintenance must be carried out by the user according to the maker’s instruction.
** Before starting any cleaning or maintenance switch off the main switch and remove the mains plug from socket.
EVERY DAY...
Clean and grease the flansh and the lathe.
EVERY MONTH...
Check the oil level of the hydraulic system.
Tight the screws of the lathe unit.
EVERY 6 MONTHS...
Grease the bearings.Make a general check.
EVERY YEAR...
General Check: Visual inspection of all structural parts and mechanisms to qurantee that there are no problems or
anomailes.
Electric Plant:Skilled electricians should test the electric plant.
STORAGE
PERIODS OF INACTIVITY
PERMANENT STORAGE
During the times the machine is temporarily stored
or whenever the machine is not in use,remove the plug
from the mains.
If it is decided to store the machine long term it is
advisable to make it inoperative by removing the mains
cable after having unplugged it from the mains.
TECHNICAL ASSISTANCE AND SPARE
THE MACHINE IS GURANTEED (1 YEARS)
FOR ANY MACHINE MAFUNCTIONS CONSULT THE SECTION “MALFUCTIONS: CAUSES AND POSSIBLE REMEDIES” . ANY
OTHER MALFUNCTIONS MUST BE CHECKED BY PROFESSIONALLY QUALIFIED PERSONNEL.
IN ALL CASES CONTACT THE ASSISTANCE SERVICE OF HATCO. FOR PROMPT ASSISTANCE IT IS IMPORTANT AT THE
TIME OF THE CALL TO SPECIFY THE MACHINE MODEL, THE PRODUCTION NO. (FOUND ON THE REGISTRATION
PLATE) AND TYPE OF MALFUNCTION
WARNING
ANY WORK ON THE ELECTRICAL, HYDRAULIC AND PNEUMATIC SYSTEMS MUST BE
CARRIED OUT ONLY BY PROFESSIONALLY QUALIFIED PERSONNEL.
***THE MOTORS ARE NOT UNDER WARRANTY.

THERE IS NO OIL IN THE HYDRAULIC
Makinenin hidrolik ünitesinde yağ yoktur. Yağ deposuna aksesuar kutusunda bulacağınız yağı yağ
göstergesine kadar koyunuz.
Sadece SHELL TELLUS 46 veya PETROL OFİSİ HD 46 kullanınız.
Kış aylarında makinanızı 10 dakika boşta çalıştırarak ısıtınız. Daha sonra çalışmaya başlayınız.
WARNINGS
USE ONLY ORIGINAL PARTS OF THIS MACHINE
THE MANUFACTURER TAKES NO RESPONSIBILITY OF THE NONORIGINAL PARTS
TO ORDER SPARE PARTS:
INDICATE THE SERIAL NUMBER OF THE MACHINE AND THE YEAR BUILT.
INDICATE THE CODE OF THE PIECE REQUESTED.
INDICATE THE QUANTITIY REQUIRED.
CLAUSE 11
CLAUSE 12

13
MP MPMP 5V U W V U9 8 7 6 4 W 3 2 1
SWITCH
ELECTRICAL PLAN
CLAUSE 13

14
DEMONTAGE PLAN
CLAUSE 13
01 0275 07

15

16
PART. NR.
DESCRIPTION
1
86R 01 000-CE
Lower Body Group
2
86R 01 001-CE
Body Group
3
01 0073 016
Imbus Bolt Screw
4
86R 01 002-CE
Lower Body Cover
5
84 01 003
Fixing Plate Of Drawer Slider
6
86R 01 003-CE
Bottom Body Back Cover
7
01 0107 040
Screw
8
01 0112 08
Washer
9
01 0200 02
Switch.
10
01 0112 05
Washer
11
01 0071 010
Imbus Bolt Screw
12
84 01 002A
Drawer Body Group
13
84 01 002B
Drawer Body Plate
14
84 01 002C
Connection Plate Of Drawer Slider
15
01 0052 33
Handhold
16
01 0052 110
Telescopic Rail
17
01 0113 010
Screw
18
01 0070 010
Imbus Bolt Screw
19
01 0117 004
Fiber Nut
20
01 0117 005
Fiber Nut
21
01 0112 05
Washer
22
01 0071 016
Imbus Bolt Screw
23
86R 02 000-CE
Upper Body Group
24
86R 02 001-CE
Body Group
25
23 12 001
Main Shaft
26
15 10 001
Occurente Ring Back Cover
27
23 13 001
Bearing Fixing Nut
28
23 14 001
Reduction Connection Flange
29
15 08 001
Rim Connect Flash
30
26 10 00
Centering Washers
31
15 15 000
Piston Pendent
32
01 0024 020-3
O-Ring
33
15 14 004
Nut
34
01 0021 35-46.3-10
Wipper
35
01 0024 060-3
O-Ring
36
01 0024 035-3
O-Ring
37
01 0022 060-044
Compact Set
38
15 14 003
Hydraulic Cylinder Piston
39
15 14 001
Hydraulic Cylinder
40
55 04 000
Bottom Piston Clothes Tree
41
15 13 001
Hydraulic Cylinder Supports Pin Set.
42
01 0129 010
Washer
43
01 0115 010
Bolt
44
01 0081 016
Counter Screw Rivet
45
01 0063 025
Bolt
46
01 0131 1-4
Copper Flake
47
01 0014 176
Record Body
48
01 0123 015
Setscrew
49
01 0075 030
Imbus Bolt Screw
50
01 0064 080-1.5
Bolt
51
01 0115 001
Rim Connect Nuts.
52
01 0114 42
Fixing Screw
53
01 0074 035
Imbus Bolt Screw
54
01 0053 32016X-ZWZ
Bearing
55
01 0029 15
Reducer
SPARE PARTS LİST

17
56
01 0275 07
Engine
57
86R 03 000-CE
Lathe Unit Group
58
86R 03 001-CE
Right Connection Group Of Lathe Unit
59
86R 03 002-CE
Left Connection Group Of Lathe Unit
60
86R 03 003-CE
Sport Skidding Metal Sheet
61
86R 03 004-CE
Sport Handling Axle
62
84 03 005
Bearing Stopping Plate
63
84 03 006
Supporting Plate For Arm Connection
64
01 0073 025
Imbus Bolt Screw
65
84 03 007D
Fixing Screw Group
66
01 0064 025
Bolt
67
01 0315 005
Swivel Arm
68
01 0139 017
Segment
69
01 0053 06203-FAG
Bearing
70
01 0315 004
Wheel
71
84 03 007A
Body Group
72
84 03 007B
Sport Turning Plate
73
84 03 007C
Slider Locking Plate
74
84 03 007E
Square Nut
75
01 0074 070
Imbus Bolt Screw
76
01 0074 035
Imbus Bolt Screw
77
01 0050 01
Fixed Sport
78
01 0047 02
Tool Bit ( Lathe Cutter )
79
01 0083 90
Bolt
80
15 37 001
Grooving Holder Connecting Equipment
81
01 0114 05
Lathe Unit To Stop Switchcrank
82
86R 05 000-CE
Hydraulic Unıt Group
83
01 0159 27
Power Unit
84
01 0014 176
Record Body
85
01 0131 1-4
Copper Flake 1/4
86
01 0014 79
Record Thimple
87
01 0014 23C
Pipe Squeezing Nut
88
01 0131 3-8
Copper Flake
89
01 0014 20
Record Body
90
84 07 001
Hydraulic Unıt Connection Sheet Metal
91
01 0112 06
Washer
92
01 0061 020
Bolt
93
01 0117 006
Fiber Nut
94
01 0112 08
Washer
95
01 0115 008
Nut
96
15 30 001
Valve Lever Shaft
97
01 0014 21
Record
98
01 0157 01
Hydraulic Valve
99
86R 05 001-CE
Pressure Pipe
100
86R 05 002-CE
Discharge Pipe
101
01 0016 1800
Hydraulic Hoses
102
86R 04 000-CE
Cabin Group
103
86R 04 001-CE
Cabin Right Body Group
104
86R 04 002-CE
Cabin Left Body Group
105
84 05 003
Cabin Top Body Group
106
86R 04 003-CE
Cabin Inner Cover Plate
107
86R 04 004-CE
Cabin External Cover Plate
108
01 0039 121
Top Cover.
109
01 0030 49
İgnition
110
01 0030 73
İgnition
111
01 0030 20
Hydraulic Unit Start-Stop Switch
112
01 0030 95
Button
113
01 0030 97
Button

18
114
01 0107 040
Screw
115
35 08 000
Bridge Group
116
35 00 003-380-50
Top Support
117
35 04 000-380-50
Vertical Support Rail Group
118
35 05 000-380-50
Horizontal Support Rail Group
119
01 0064 030
Bolt
120
01 0112 12
Washer
121
35 06 002-380-50
Thrust Top Supporting Metal Sheet
122
35 06 001-380-50
Portable Support
123
01 0112 12
Washer
124
01 0064 070
Bolt
125
01 0117 012
Fiber Nut
126
15 13 001
Hydraulic Cylinder Supports Pin Set.
127
14S 04 001
Down Support
128
84 01 005
Electrical Panel Group
129
84 01 005A
Connection Plate
130
01 0202 03
Transformer
131
01 0196 27
Contactor
132
01 0028 42
Cable Canal
133
01 0028 64
Klemenes Rail
134
01 0028 42-K
Cable Canal Cover
135
01 0028 26
Klemenes
136
01 0028 169
Insured Klemenes
137
01 0028 29
Klemenes
138
01 0028 28
Klemenes (Ground)