Ath-heinl Ath w142 User manual

USER´S MANUAL

ATH W142

 
 
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018 
- 2 - 
INDEX 
INTRODUCTION .............................................................................................................................- 3 -
General information.....................................................................................................................- 3 -
General description .....................................................................................................................- 4 -
Technical data ............................................................................................................................- 7 -
Packing ......................................................................................................................................- 8 -
Scope of delivery.........................................................................................................................- 9 -
INSTALLATION.............................................................................................................................- 11 -
Place of installation ...................................................................................................................- 11 -
Mounting..................................................................................................................................- 12 -
SETTING AND CALIBRATION.........................................................................................................- 16 -
System setting ..........................................................................................................................- 16 -
Adjustment of kind to place adhesive weights..............................................................................- 16 -
Calibration of piezo transducer in TRUCK mode ...........................................................................- 18 -
Service calibration of measuring gauge in TRUCK mode ...............................................................- 18 -
Calibration of piezo transducer in CAR mode ...............................................................................- 20 -
Service calibration of measuring gauge in CAR mode....................................................................- 21 -
OPERATION .................................................................................................................................- 23 -
Operation instruction.................................................................................................................- 23 -
Safety instructions.....................................................................................................................- 24 -
Utilization .................................................................................................................................- 25 -
MAINTENANCE .............................................................................................................................- 32 -
Error and remedy......................................................................................................................- 32 -
Troubleshooting........................................................................................................................- 33 -
Maintenance and service instructions ..........................................................................................- 34 -
DECLARATION OF CONFORMITY ...................................................................................................- 35 -
WARRANTY NOTE.........................................................................................................................- 36 -
EXPLODED DRAWING ...................................................................................................................- 38 -
Machine body ...........................................................................................................................- 39 -
Display.....................................................................................................................................- 41 -
Protective cover ........................................................................................................................- 42 -
Pedal .......................................................................................................................................- 43 -
Laser........................................................................................................................................- 44 -
Mainshaft .................................................................................................................................- 45 -
Backpack..................................................................................................................................- 46 -
Inner gauge assy ......................................................................................................................- 47 -
Brake assy................................................................................................................................- 48 -
Sensor .....................................................................................................................................- 49 -
CPU .........................................................................................................................................- 50 -
Power board .............................................................................................................................- 51 -
Motor assy................................................................................................................................- 52 -
Photoelectricity .........................................................................................................................- 53 -
Air regulator assy ......................................................................................................................- 54 -
Dolly ........................................................................................................................................- 55 -
Lifting ......................................................................................................................................- 56 -
Accessory box...........................................................................................................................- 58 -
NOTES.........................................................................................................................................- 60 -
 
 

- 3 -

INTRODUCTION

General information

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM

NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further information’s to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

Name plate:

Note all information’s regarding the tire changer into the following gaps.

It is forbidden to remove the name plate from the tire changer.

- 4 -

General description

1. Main switch with emergency stop function

for switching on and off

2. Cone holder

3. Weights rack

4. Protective hood

5. Measuring device

6. Balancing shaft

7. Display

8. Operation panel

9. Brake pedal

10. Wheel lift

- 5 -

1) Display INNER unbalance

2) Display OUTER unbalance

3) Indicator: Position of INNER unbalance

4) Indicator: Position of OUTER unbalance

5) Mode indicator

6) Indicator lamp for measuring unit mm or inch

7) Display unbalance STATIC

8) Indicator lamp for measuring unit g or Oz

9) Indicator for weight position

10) Indicator car / truck mode

- 6 -

Distance rim to machine

Rim width

Rim diameter

Calibration button

Self-test

Switchover DYNAMIC/STATIC

ALU program selection

Car / truck selection

Display of exact unbalance <5g

Switchover for input parameters

-button

Do only use your fingers for operating the machine. In no case use sharp objects.

- 7 -

Technical data

Maximum wheel weight

< 160 kg

Rim diameter

Car: 4 –20 inch

Truck: 13 - 24 inch

Rim width

5 - 20 inch

Maximum wheel diameter

1200 mm

Balancing accuracy

Car: +/- 1,0 g

Truck: +/- 10,0 g

Accuracy of measurement

>99%

Cycle time

Car: 13 s

Truck: 25 s

Motor

0,60 kW

Power supply

3/400V/50 Hz

Needed air supply

6-8 bars

Motor rpm

1370 rpm

Protection type

IP 22

Noise level in operation

<70 dB(A)

Shaft diameter

40 mm

Balancing programs

Mode “Dynamic” (Standard)

Mode “Static”

Standard “ALU-1”, “ALU-2” -Mode

Mode “ALU-S”

Additional functions

HID (weight positioning behind spokes) –Mode

Setting of measuring units in g / Oz, mm / inch

Anchoring

Bolt anchors: M8 x 100

Quantity anchors

2 pieces

Dimension

(L x W x H)

approx. 1640 x 1090 x 1900 mm

Net / Gross weight

305 / 330 kg

- 8 -

Packing

Check the delivery in presence of the forwarder.

Check the goods for visual damages. If something is missing in the scope of delivery (see packing list)

note it on the forwarder´s documents and inform your distributor (also in case of visual damages).

If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your

distributor.

Instructions for transport and storage:

- Lift with care, using suitable means of support

for the load, in perfect working order.

- Avoid sudden jolts and tugs, watch out for

uneven surfaces, bumps etc.

- After removing the packing, check that they

are taken to special waste collecting areas

inaccessible to children and animals as long as

they are not disposed.

- Warehouse temperature: -10℃～+60 °C

- Air humidity: 20%-95%

Dimension

1180 mm

900 mm

1800 mm

- 9 -

Scope of delivery

Wheel guard

Consists of a plastic hood and a frame with baffle

Weight rack (Plastic cover)

LED Monitor with support

Drive-on ramp

- 10 -

Rim measuring gauge truck 3-18” (80-460mm)

Weight plier

Stick-on counterweight remover

Clip-on counterweight 100g

Clip-on counterweight 200g

Spare belt

2x Anchor bolts M8x100

Hex keys 3/5/6/8/10/13

Cone 45-71 mm

Cone 69-91 mm

Cone 89-114 mm

Cone 107-133 mm

Cone 96-149 mm

Cone 141-170 mm

Cone 169-214 mm

Spacer ring small

Spacer ring big

Tension spring

Fixing nut Truck

Quick-Nut car

Cup for quick nut

Rubber lip for cup of quick nut

- 11 -

INSTALLATION

Place of installation

Admitted operation temperature:

0-50 °C

Maximum admitted air humidity:

≤85% at 30 °C

Height over sea level:

≤1000m

Power connection and ground cable (see technical data) could be made in form of plug device (socket

and plug) or a fixed connection.

Necessary supply lines:

see technical data

The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of

explosion.

- 12 -

Mounting

This manual is not to be mounting instructions but only as a help for skilled technicians. For the

following works, suitable clothes must be worn and individual safety devices must be made.

An incorrect mounting and setting excludes warranty and liability.

1. Mounting of the wheel balancer

a. Lift the wheel balancer from the pallet, use hereby solely the intended support points. In no

case lift the machine at other points as e.g. the shaft, the display or the accessory plate.

b. The machine must stand firmly on the floor at the intended support points, if necessary

there must be used washers.

2. Fixing with security anchors:

a. Bore holes, pay attention in doing so

to the necessary boring depth A and

the boring diameter of the anchor

manufacturer

b. Clean the inner of the holes

c. Put the anchor bolts into the holes

until you reach the bottom of the

hole.

d. Tighten the nut with the necessary

torque specified by the

manufacturer. Clamping thickness B

depends on flooring.

The wheel balancer must be fixed firmly on the floor for achieving an exact balancing result.

- 13 -

3. Mounting of weight tray (plastic cover)

Follow up the 8-pole flat cable (for keyboard) and

prepare the not connected end for next step

Remove the fixing screws oft he body.

Place the weight tray on the machine body.

Connect the cable to the keyboard and fix the

cable by using zip tie.

Take the screws and fix the plastic cover on the

machine body.

4. Mounting of protective hood

Unpack the wheel guard and place near by the

machine

- 14 -

Remove the fixing screws on the main shaft of

hood mechanism.

Place now the wheel guard on the main shaft and

fix by using the screw.

On the next step take the baffle and connect to the

above shaft.

Now fix it with the screw.

5. Installation of the display

Fix the support of display by using the four

attached screws on the machine body.

Remove the top two screws of the cover to add

the cables into the cable canal.

Connect now the cables on the machine.

Fix the monitor on the support by using the

attached screws.

Connect the cables with the display.

At the end add again the both screws of the

cover.

6. Installation of drive-on ramp

- 15 -

Loosen the screw on the side oft he wheel lift.

Push the drive-on ramp from front on the screw.

Fix the ramp by using the screw.

7. Electrical connection

Here, the general and local regulations must be observed. Therefore, this step must be performed

only by an expert. Pay attention to the correct current supply. (see technical data).

The main connection cable of the machine is to be fitted with a plug that meets the appropriate

standards. If the machine is connected directly (without plug), it is recommended to secure the circuit

breaker for the balancing machine with a padlock, so that only the appropriate personnel have access.

Connect the machine with an own connection and an own suitable circuit breaker.

8. Pneumatic connection

The air pressure should be corresponded to the

technical data.

The maximum or minimum pressure ensures

perfect function without any damage.

It´s recommended to use a shut-off valve (D –

NOT included).

Connect the compressed air supply to the

maintenance unit (4).

For correct setting all instructions in the article

„maintenance and service instruction“ must now be

observed.

- 16 -

SETTING AND CALIBRATION

System setting

By means of the system setting the basic settings can be determined.

Display of unbalance g / Oz

Automatic start when closing the protective bow on / Out

Calibration of automatic measuring device (2D)

Calibration of second automatic measuring device (Optionally 3D)

Calibration program

HID program

Adjustment of kind to place adhesive weights

By help of this setting can be selected whether the attachment of the adhesive weights by measuring arm

or manually with the help of a laser line at 6 o'clock position.

To get into the system you have to press the adjacent key

combination:

1. First press the C button and then additionally the T button

2. Now the display shows CAL - CAL and the indicators will flash.

3. Release the buttons as soon as the indicators steady glow.

4. Press the A ↓ button

5. Press the A ↑ button

6. Press the ALU button

7. Press the A ↑ button twice

> >

- 17 -

By pressing the B↓or B↑ button the laser function can be turn on or

off

For finish press one time the A↑ button

Now the laser is activated when reaching the unbalance position.

Thus, the adhesive weight can be applied at the 6 o´clock position.

- 18 -

Calibration of piezo transducer in TRUCK mode

The machine MUST BE calibrated after the fixing and minimum before the season or after a longer

standstill.

Choose at first the TRUCK mode by pressing the MODEL button.

Clamp an already balanced wheel (f.e. 22,5”) and input the

parameters (see Utilization).

For getting into the calibration system you must press the adjacent

key combination:

1. First press the button C and then additional the button T

2. Now appears in the display [CAL] –[CAL] and the indicators

are blinking

3. Release the buttons only when the indicators are blinking

regular.

By pressing the button START or closing the protection bow the

balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (200g) on the INNER side of the rim.

By pressing the START button or closing the protection bow the

second balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (200g) on the OUTER side of the rim.

Press again the button START or close the protection bow for

finishing the calibration.

Service calibration of measuring gauge in TRUCK mode

1. Place the measuring gauge on the position „0“

2. Press the key combination STOP + <5g

3. Afterwards the adjacent display appears

- 19 -

4. Place the measuring gauge on the position “100mm”

5. Press the button ALU

6. In the display appears [CAL] –[300]

7. Place the measuring gauge on the position “300mm”.

Hereby you must take the head of the measuring gauge on

the bowl of the balancing shaft (Take care of the cavity).

8. Press the button ALU

9. In the display appears [CAL.] –[22.5]

10. This parameter can be changed with D+ / D- buttons

11. Following confirm with ALU button

12. Clamp now a corresponding wheel (e.g. 22,5“) on the

machine

13. Place the measuring finger on the edge of the rim

14. Press the button ALU

- 20 -

15. In the display appears [CAL] –[End]

16. If [CAL] –[10] appears then the calibration is failed and must

be made again.

Calibration of piezo transducer in CAR mode

The machine MUST BE calibrated after the fixing and minimum before the season or after a longer

standstill.

Choose at first the CAR mode by pressing the MODEL button.

Clamp an already balanced wheel (14” or 15“) and input the

parameters (see Utilization, item 4).

For getting into the calibration system you must press the adjacent

key combination:

4. First press the button C and then additional the button T

5. Now appears in the display [CAL] –[CAL] and the indicators

are blinking

6. Release the buttons only when the indicators are blinking

regular.

By pressing the button START or closing the protection bow the

balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (100g) on the INNER side of the rim.

By pressing the START button or closing the protection bow the

second balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (100g) on the OUTER side of the rim.

Press again the button START or close the protection bow for

finishing the calibration.

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