Ath-heinl Ath w142 User manual

USER´S MANUAL

ATH W142

 
 
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018 
- 2 - 
INDEX 
INTRODUCTION .............................................................................................................................- 3 -
General information.....................................................................................................................- 3 -
General description .....................................................................................................................- 4 -
Technical data ............................................................................................................................- 7 -
Packing ......................................................................................................................................- 8 -
Scope of delivery.........................................................................................................................- 9 -
INSTALLATION.............................................................................................................................- 11 -
Place of installation ...................................................................................................................- 11 -
Mounting..................................................................................................................................- 12 -
SETTING AND CALIBRATION.........................................................................................................- 16 -
System setting ..........................................................................................................................- 16 -
Adjustment of kind to place adhesive weights..............................................................................- 16 -
Calibration of piezo transducer in TRUCK mode ...........................................................................- 18 -
Service calibration of measuring gauge in TRUCK mode ...............................................................- 18 -
Calibration of piezo transducer in CAR mode ...............................................................................- 20 -
Service calibration of measuring gauge in CAR mode....................................................................- 21 -
OPERATION .................................................................................................................................- 23 -
Operation instruction.................................................................................................................- 23 -
Safety instructions.....................................................................................................................- 24 -
Utilization .................................................................................................................................- 25 -
MAINTENANCE .............................................................................................................................- 32 -
Error and remedy......................................................................................................................- 32 -
Troubleshooting........................................................................................................................- 33 -
Maintenance and service instructions ..........................................................................................- 34 -
DECLARATION OF CONFORMITY ...................................................................................................- 35 -
WARRANTY NOTE.........................................................................................................................- 36 -
EXPLODED DRAWING ...................................................................................................................- 38 -
Machine body ...........................................................................................................................- 39 -
Display.....................................................................................................................................- 41 -
Protective cover ........................................................................................................................- 42 -
Pedal .......................................................................................................................................- 43 -
Laser........................................................................................................................................- 44 -
Mainshaft .................................................................................................................................- 45 -
Backpack..................................................................................................................................- 46 -
Inner gauge assy ......................................................................................................................- 47 -
Brake assy................................................................................................................................- 48 -
Sensor .....................................................................................................................................- 49 -
CPU .........................................................................................................................................- 50 -
Power board .............................................................................................................................- 51 -
Motor assy................................................................................................................................- 52 -
Photoelectricity .........................................................................................................................- 53 -
Air regulator assy ......................................................................................................................- 54 -
Dolly ........................................................................................................................................- 55 -
Lifting ......................................................................................................................................- 56 -
Accessory box...........................................................................................................................- 58 -
NOTES.........................................................................................................................................- 60 -
 
 

- 3 -

INTRODUCTION

General information

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM

NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further information’s to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

Name plate:

Note all information’s regarding the tire changer into the following gaps.

It is forbidden to remove the name plate from the tire changer.

- 4 -

General description

1. Main switch with emergency stop function

for switching on and off

2. Cone holder

3. Weights rack

4. Protective hood

5. Measuring device

6. Balancing shaft

7. Display

8. Operation panel

9. Brake pedal

10. Wheel lift

- 5 -

1) Display INNER unbalance

2) Display OUTER unbalance

3) Indicator: Position of INNER unbalance

4) Indicator: Position of OUTER unbalance

5) Mode indicator

6) Indicator lamp for measuring unit mm or inch

7) Display unbalance STATIC

8) Indicator lamp for measuring unit g or Oz

9) Indicator for weight position

10) Indicator car / truck mode

- 6 -

Distance rim to machine

Rim width

Rim diameter

Calibration button

Self-test

Switchover DYNAMIC/STATIC

ALU program selection

Car / truck selection

Display of exact unbalance <5g

Switchover for input parameters

-button

Do only use your fingers for operating the machine. In no case use sharp objects.

- 7 -

Technical data

Maximum wheel weight

< 160 kg

Rim diameter

Car: 4 –20 inch

Truck: 13 - 24 inch

Rim width

5 - 20 inch

Maximum wheel diameter

1200 mm

Balancing accuracy

Car: +/- 1,0 g

Truck: +/- 10,0 g

Accuracy of measurement

>99%

Cycle time

Car: 13 s

Truck: 25 s

Motor

0,60 kW

Power supply

3/400V/50 Hz

Needed air supply

6-8 bars

Motor rpm

1370 rpm

Protection type

IP 22

Noise level in operation

<70 dB(A)

Shaft diameter

40 mm

Balancing programs

Mode “Dynamic” (Standard)

Mode “Static”

Standard “ALU-1”, “ALU-2” -Mode

Mode “ALU-S”

Additional functions

HID (weight positioning behind spokes) –Mode

Setting of measuring units in g / Oz, mm / inch

Anchoring

Bolt anchors: M8 x 100

Quantity anchors

2 pieces

Dimension

(L x W x H)

approx. 1640 x 1090 x 1900 mm

Net / Gross weight

305 / 330 kg

- 8 -

Packing

Check the delivery in presence of the forwarder.

Check the goods for visual damages. If something is missing in the scope of delivery (see packing list)

note it on the forwarder´s documents and inform your distributor (also in case of visual damages).

If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your

distributor.

Instructions for transport and storage:

- Lift with care, using suitable means of support

for the load, in perfect working order.

- Avoid sudden jolts and tugs, watch out for

uneven surfaces, bumps etc.

- After removing the packing, check that they

are taken to special waste collecting areas

inaccessible to children and animals as long as

they are not disposed.

- Warehouse temperature: -10℃～+60 °C

- Air humidity: 20%-95%

Dimension

1180 mm

900 mm

1800 mm

- 9 -

Scope of delivery

Wheel guard

Consists of a plastic hood and a frame with baffle

Weight rack (Plastic cover)

LED Monitor with support

Drive-on ramp

- 10 -

Rim measuring gauge truck 3-18” (80-460mm)

Weight plier

Stick-on counterweight remover

Clip-on counterweight 100g

Clip-on counterweight 200g

Spare belt

2x Anchor bolts M8x100

Hex keys 3/5/6/8/10/13

Cone 45-71 mm

Cone 69-91 mm

Cone 89-114 mm

Cone 107-133 mm

Cone 96-149 mm

Cone 141-170 mm

Cone 169-214 mm

Spacer ring small

Spacer ring big

Tension spring

Fixing nut Truck

Quick-Nut car

Cup for quick nut

Rubber lip for cup of quick nut

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