Atlas Copco Dynapac CC900G User manual

Instruction
manual
Instruction
manual
ICC900G-CN1EN2.pdfICC900G-CN1EN2.pdf
Operation and maintenanceOperation and maintenance
Vibratory rollerVibratory roller
CC900GCC900G
EngineEngine
Honda GX620K1Honda GX620K1
Honda GX620U1Honda GX620U1
Serial numberSerial number
*8824CN3001*-*8824CN3001*-
*10000303x0C000001* -
*0C000706*, *0C000708* -
*0C000710*
*10000303x0C000001* -
*0C000706*, *0C000708* -
*0C000710*
Translation of original instructionsTranslation of original instructions
Subject to changesSubject to changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
ICC900G-CN1EN2.pdf2011-05-11
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 1
Safety - General instructions.................................................................................................... 3
Safety - when operating ........................................................................................................... 5
Driving near edges ...................................................................................... 5
Slopes ......................................................................................................... 5
Sitting position............................................................................................. 6
Special instructions .................................................................................................................. 7
Standard lubricants and other recommended oils and fluids ...................... 7
Higher ambient temperatures, above +40°C (104°F).................................. 7
Temperatures.............................................................................................. 7
High pressure cleaning ............................................................................... 7
Fire fighting ................................................................................................. 7
Roll Over Protective Structure (ROPS) ....................................................... 8
Battery handling .......................................................................................... 8
Jump starting............................................................................................... 9
Technical specifications - Noise/Vibrations/Electrical ............................................................ 11
Vibrations - Operator station ..................................................................... 11
Noise level................................................................................................. 11
Technical specifications - Dimensions ................................................................................... 13
Dimensions, side view............................................................................... 13
Dimensions, top view ................................................................................ 14
Technical specifications - Weights and volumes ................................................................... 15
Technical specifications - Working capacity .......................................................................... 17
Technical specifications - General ......................................................................................... 19
Hydraulic system....................................................................................... 19

2000h-Maintenance
ICC900G-CN1EN2.pdf 2011-05-11
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 20
Machine plate - Identification ................................................................................................. 21
Machine plate............................................................................................ 21
Product identification number on the frame .............................................. 21
Engine plates ............................................................................................ 22
Machine description- Decals.................................................................................................. 23
Location - decals ....................................................................................... 23
Safety decals............................................................................................. 24
Info decals................................................................................................. 25
Machine description - Instruments/Controls........................................................................... 27
Locations - Instruments and controls ........................................................ 27
Function description .................................................................................. 28
Machine description - Electrical system................................................................................. 29
Relays and fuses on the machine ............................................................. 29
Operation ............................................................................................................................... 31
Before starting ......................................................................................................... 31
Operator’s seat - Adjusting....................................................................... 31
Sprinkler - Check ...................................................................................... 31
Reserve/parking brake .............................................................................. 32
Operator position....................................................................................... 32
Starting .................................................................................................................... 33
Starting the engine .................................................................................... 33
Operation - Driving................................................................................................................. 35
Operating the roller ................................................................................... 35
Operation - Vibration.............................................................................................................. 37
Manual vibration - Switching on ................................................................ 37
Operating - Stopping.............................................................................................................. 39
Braking .................................................................................................................... 39
Normal braking.......................................................................................... 39

2000h-Maintenance
ICC900G-CN1EN2.pdf2011-05-11
Reserve brake........................................................................................... 40
Switching off.............................................................................................. 40
Parking .................................................................................................................... 41
Chocking the drums .................................................................................. 41
Long-term parking.................................................................................................................. 43
Engine ....................................................................................................... 43
Battery....................................................................................................... 43
Air cleaner, exhaust pipe........................................................................... 43
Sprinkler system........................................................................................ 43
Fuel tank ................................................................................................... 43
Hydraulic reservoir .................................................................................... 43
Steering cylinder, hinges, etc. ................................................................... 44
Hoods, tarpaulin ........................................................................................ 44
Miscellaneous ........................................................................................................................ 45
Locking the articulation ............................................................................. 45
Lifting the roller.......................................................................................... 45
Unlocking the articulation .......................................................................... 45
Transport ................................................................................................................. 46
Transport................................................................................................................................ 46
Roller prepared for transport ..................................................................... 46
Towing/Recovering ................................................................................................................ 47
Towing the roller........................................................................................ 47
Release the reserve/parking brake mechanically ..................................... 47
Towing/recovering..................................................................................... 48
Operating instructions - Summary ......................................................................................... 49
Preventive maintenance ........................................................................................................ 51
Acceptance and delivery inspection.......................................................... 51
Warranty.................................................................................................... 51
Maintenance - Lubricants and symbols ................................................................................. 53
Maintenance symbols ............................................................................... 54

2000h-Maintenance
ICC900G-CN1EN2.pdf 2011-05-11
Maintenance - Maintenance schedule ................................................................................... 55
Service and maintenance points ............................................................... 55
General ..................................................................................................... 55
Every 10 hours of operation (Daily)........................................................... 56
After the first 20 hours of operation........................................................... 56
After the FIRST 50 hours of operation ...................................................... 57
Every 50 hours of operation ...................................................................... 57
Every 100 hours of operation .................................................................... 57
Every 200 hours of operation .................................................................... 57
Every 300 hours of operation .................................................................... 58
Every 500 hours of operation .................................................................... 58
Every 900 hours of operation .................................................................... 58
Every 2000 hours of operation / Every year (whichever comes first)........ 59
Maintenance - Maintenance measures, before use............................................................... 61
Static drum - Filling with water .................................................................. 61
Maintenance - 10h ................................................................................................................. 63
Engine - Checking the oil level.................................................................. 63
Hydraulic reservoir, Level check - Filling................................................... 63
Refueling ................................................................................................... 64
Water tank - Filling .................................................................................... 64
Sprinkler system - Check, cleaning........................................................... 64
Air circulation - Check ............................................................................... 65
Scrapers - Check, adjustment................................................................... 65
Warning lamps - Check............................................................................. 65
Air cleaner - check .................................................................................... 66
Maintenance - 20h ................................................................................................................. 67
Engine oil and oil filter - Change ............................................................... 67
Maintenance - 50h ................................................................................................................. 69
Brakes - Check.......................................................................................... 69
Air cleaner - cleaning ................................................................................ 70

2000h-Maintenance
ICC900G-CN1EN2.pdf2011-05-11
Rubber elements and fastening screws - Check....................................... 70
Maintenance - 100h ............................................................................................................... 71
Engine's fuel filter - Check......................................................................... 71
Engine oil and oil filter - Change ............................................................... 72
Spark plug - Check and adjustment .......................................................... 73
Maintenance - 200h ............................................................................................................... 75
Forward/Reverse controls and joints - Check and lubrication................... 75
Maintenance - 300h ............................................................................................................... 77
Air cleaner - replace insert ........................................................................ 77
Spark plug - Replace................................................................................. 78
Engine's fuel filter - Check......................................................................... 78
Hydraulic fluid cooler - Cleaning (Option) ................................................ 79
Maintenance - 500h ............................................................................................................... 81
Hydraulic reservoir - Check/venting .......................................................... 81
Steering joint - Check................................................................................ 82
Front drum - Checking the oil level ........................................................... 82
Maintenance - 900h ............................................................................................................... 83
Hydraulic fluid filter - Change .................................................................... 83
Maintenance - 2000h ............................................................................................................. 85
Hydraulic reservoir - fluid change.............................................................. 85
Water tank - Cleaning ............................................................................... 86
Front drum - Changing the oil ................................................................... 86

2000h-Maintenance
ICC900G-CN1EN2.pdf 2011-05-11

Introduction
ICC900G-CN1EN2.pdf2011-05-11
Introduction
The machine
Dynapac CC900G is a self-propelled vibratory tandem
roller in the 1,6 metric tonnes class featuring 900 mm
wide drums. The machine is equipped with drive,
brakes, and vibration on both drums.
Intended use
CC900G is primarily used for smaller compaction
works, such as minor roads, sidewalks, cycle ways
and minor parking places.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
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Introduction
ICC900G-CN1EN2.pdf 2011-05-11
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance normally carried out by the operator.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
CALIFORNIA
Proposition 65 Warning
Gasolin engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
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