Atlas Copco DYNAPAC CC900 User manual

Instruction manualInstruction manual
ICC900-2EN3.pdfICC900-2EN3.pdf
Operation and maintenanceOperation and maintenance
Vibratory rollerVibratory roller
CC900CC900
EngineEngine
Perkins 403C-11/403D-11Perkins 403C-11/403D-11
Serial numberSerial number
*89231945* -*89231945* -
10000301x0A000001 -10000301x0A000001 -
Translation of original instructionsTranslation of original instructions
Subject to changesSubject to changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
ICC900-2EN3.pdf2012-02-23
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Slopes ......................................................................................................... 7
Driving near edges ...................................................................................... 8
Sitting position............................................................................................. 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Technical specifications - Dimensions ................................................................................... 17
Dimensions, side view............................................................................... 17
Dimensions, top view ................................................................................ 18
Weights and volumes................................................................................ 19

2000h-Maintenance
ICC900-2EN3.pdf 2012-02-23
Working capacity....................................................................................... 19
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 24
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 25
Machine description- Decals.................................................................................................. 27
Location - decals ....................................................................................... 27
Safety decals............................................................................................. 28
Info decals................................................................................................. 29
Instruments/Controls ............................................................................................... 30
Locations - Instruments and controls ........................................................ 30
Locations - Control panel and controls...................................................... 31
Function description .................................................................................. 32
Electrical system...................................................................................................... 35
Fuses ........................................................................................................ 35
Relays ....................................................................................................... 35
Operation ............................................................................................................................... 37
Before starting ......................................................................................................... 37
Battery isolation switch - On - Optional ..................................................... 37
Driver seat (Std.) - Adjustment.................................................................. 37
Driver seat (Option)- Adjustment............................................................... 38
Instruments and lamps - Checking............................................................ 38
Interlock..................................................................................................... 39
Operator position....................................................................................... 39

2000h-Maintenance
ICC900-2EN3.pdf2012-02-23
Starting .................................................................................................................... 40
Starting the engine .................................................................................... 40
Driving ..................................................................................................................... 42
Operating the roller ................................................................................... 42
Interlock/Emergency stop/Parking brake - Check ..................................... 43
Manual vibration - Switching on ................................................................ 43
Vibration .................................................................................................................. 44
Manual/Automatic vibration....................................................................... 44
Braking .................................................................................................................... 44
Normal braking.......................................................................................... 44
Emergency braking ................................................................................... 45
Switching off.............................................................................................. 45
Parking .................................................................................................................... 46
Chocking the drums .................................................................................. 46
Master switch - Optional............................................................................ 46
Long-term parking.................................................................................................................. 47
Engine ....................................................................................................... 47
Battery....................................................................................................... 47
Air cleaner, exhaust pipe........................................................................... 47
Sprinkler system........................................................................................ 47
Fuel tank ................................................................................................... 47
Hydraulic reservoir .................................................................................... 48
Steering cylinder, hinges, etc. ................................................................... 48
Hoods, tarpaulin ........................................................................................ 48
Miscellaneous ........................................................................................................................ 49
Lifting ....................................................................................................................... 49
Locking the articulation ............................................................................. 49
Lifting the roller.......................................................................................... 49
Unlocking the articulation .......................................................................... 50
Transport................................................................................................................................ 51

2000h-Maintenance
ICC900-2EN3.pdf 2012-02-23
Roller prepared for transport ..................................................................... 51
Towing/Recovering.................................................................................................. 52
Releasing the brake .................................................................................. 52
Towing the roller........................................................................................ 53
Operating instructions - Summary ......................................................................................... 55
Preventive maintenance ........................................................................................................ 57
Acceptance and delivery inspection.......................................................... 57
Warranty.................................................................................................... 57
Maintenance - Lubricants and symbols ................................................................................. 59
Maintenance symbols ............................................................................... 60
Maintenance - Maintenance schedule ................................................................................... 61
Service and maintenance points ............................................................... 61
General ..................................................................................................... 62
Every 10 hours of operation (Daily)........................................................... 62
After the FIRST 50 hours of operation ...................................................... 63
Every 50 hours of operation (Weekly)....................................................... 63
Every 250 hours of operation (Monthly) .................................................... 63
Every 500 hours of operation (Yearly) ...................................................... 64
Every 1000 hours of operation (Yearly) .................................................... 64
Every 2000 hours of operation (Yearly) .................................................... 64
Maintenance - 10h ................................................................................................................. 65
Diesel engine Check oil level ................................................................... 65
Check - Coolant system ............................................................................ 66
Hydraulic reservoir, Level check - Filling................................................... 66
Water tank - Filling .................................................................................... 67
Sprinkler system - Check, cleaning........................................................... 67
Air circulation - Check ............................................................................... 68
Scrapers - Check, adjustment................................................................... 68
Warning lamps - Check............................................................................. 68
Check - Drainage - Water separator ......................................................... 69

2000h-Maintenance
ICC900-2EN3.pdf2012-02-23
Air cleaner indicator .................................................................................. 69
Refueling ................................................................................................... 70
Maintenance - 50h ................................................................................................................. 71
Brakes - Check.......................................................................................... 71
Air cleaner - emptying ............................................................................... 72
Rubber elements and fastening screws - Check....................................... 72
Maintenance - 250h ............................................................................................................... 73
Air cleaner - Cleaning - Change................................................................ 73
Hydraulic fluid cooler - Cleaning ............................................................... 74
Forward/Reverse controls and joints - Check and lubrication................... 74
Alternator belt - checking tension - Change .............................................. 75
Maintenance - 500h ............................................................................................................... 77
Air cleaner - Cleaning - Change................................................................ 77
Hydraulic reservoir - Check/venting .......................................................... 78
Engine oil and oil filter - Change ............................................................... 79
Check - Coolant system ............................................................................ 80
Drum - Checking the oil level .................................................................... 80
Maintenance - 1000h ............................................................................................................. 81
Hydraulic fluid filter - Change .................................................................... 81
Alternator belt - Checking tension - Change ............................................. 82
Maintenance - 2000h ............................................................................................................. 83
Drum - Changing the oil ............................................................................ 83
Water tank - Cleaning ............................................................................... 84
Fuel tank - Cleaning .................................................................................. 84
Steering joint - Check................................................................................ 85
Hydraulic reservoir - fluid change.............................................................. 86

2000h-Maintenance
ICC900-2EN3.pdf 2012-02-23

Introduction
ICC900-2EN3.pdf2012-02-23
Introduction
The machine
Dynapac CC900 is a self-propelled vibratory tandem
roller in the 1,6 metric tonnes class featuring 900 mm
wide drums. The machine is equipped with drive,
brakes, and vibration on both drums.
Intended use
CC900 is primarily used for smaller compaction works,
such as minor roads, sidewalks, cycle ways and minor
parking places.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
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Introduction
ICC900-2EN3.pdf 2012-02-23
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Prevent persons from entering or remaining in
the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
Prevent persons from entering or remaining in
the danger area, i.e. a distance of at least 7 m
(23 ft) in all directions from operating machines.
The operator may allow a person to remain in
the danger area, but should then observe
caution and operate the machine only when the
person is visible or has given clear indications
of where he or she is.
The operator may allow a person to remain in
the danger area, but should then observe
caution and operate the machine only when the
person is visible or has given clear indications
of where he or she is.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
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