Atlas Copco CC424HF User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812273394.pdf4812273394.pdf
Vibratory rollerVibratory roller
CC424/524/624HFCC424/524/624HF
CC4200/5200/6200CC4200/5200/6200
EngineEngine
Cummins QSB 4.5 (IIIA/T3)Cummins QSB 4.5 (IIIA/T3)
Serial numberSerial number
10000320x0C002131 -10000320x0C002131 -
10000322x0C000254 -10000322x0C000254 -
10000324x0C000247 -10000324x0C000247 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in ChinaPrinted in China

2000h-Maintenance
4812273394.pdf2015-12-20
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Safety - General instructions.................................................................................................... 3
Safety - when operating ........................................................................................................... 5
Slopes ......................................................................................................... 5
Driving near edges ...................................................................................... 6
Safety (Optional) ...................................................................................................................... 7
Air conditioning............................................................................................ 7
Edge cutter/compactor ................................................................................ 7
Working lights - Xenon ................................................................................ 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................. 10
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 10
Battery handling ........................................................................................ 10
Jump starting (24V)................................................................................... 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Electrical system ....................................................................................... 13
Dimensions, side view............................................................................... 14
Dimensions, top view ................................................................................ 15

2000h-Maintenance
4812273394.pdf 2015-12-20
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 17
Hydraulic system....................................................................................... 18
Automatic Climate Control (ACC) (Optional)............................................. 18
Tightening torque ...................................................................................... 19
Machine description ............................................................................................................... 21
Diesel engine ............................................................................................ 21
Electrical system ....................................................................................... 21
Propulsion system..................................................................................... 21
Brake system ............................................................................................ 21
Steering system ........................................................................................ 21
Vibration system........................................................................................ 22
Cab............................................................................................................ 22
ROPS ........................................................................................................ 22
Identification ............................................................................................................ 23
Product and component plates ................................................................. 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 24
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 25
Safety decals............................................................................................. 25
Decals...................................................................................................................... 27
Location - decals ....................................................................................... 27
Info decals................................................................................................. 28
Instruments/Controls ............................................................................................... 29
Control panel and controls ........................................................................ 29
Function descriptions ................................................................................ 30
Display explanations ................................................................................. 33
Machine alarm........................................................................................... 37

2000h-Maintenance
4812273394.pdf2015-12-20
"MAIN MENU" ........................................................................................... 38
"USER SETTINGS" .................................................................... 39
"MACHINE SETTINGS".............................................................. 40
"SERVICE MENU"...................................................................... 40
"ABOUT"..................................................................................... 42
Operator help when starting...................................................................... 42
Operator help Workmode.......................................................................... 42
Instruments and controls, cab ................................................................... 43
Function description of instruments and controls in the cab ..................... 44
Using the cab controls............................................................................... 45
Defroster ..................................................................................... 45
Heat ............................................................................................ 45
AC/ACC ...................................................................................... 45
Electrical system...................................................................................................... 46
Fuse boxes in main switchbox .................................................................. 46
Power in engine compartment/battery compartment ................................ 47
Main fuse panel (Cummins) ...................................................................... 47
Fuses in cab.............................................................................................. 48
Operation ............................................................................................................................... 49
Before starting ......................................................................................................... 49
Master switch - Switching on..................................................................... 49
Control panel, adjustments ....................................................................... 49
Operator's seat - Adjustment..................................................................... 50
Operator's seat, comfort - Adjustments..................................................... 50
Parking brake ............................................................................................ 51
Display - Control........................................................................................ 51
Interlock..................................................................................................... 52
Operator position....................................................................................... 53
View .......................................................................................................... 53
Starting .................................................................................................................... 54

2000h-Maintenance
4812273394.pdf 2015-12-20
Starting the engine .................................................................................... 54
Display when activating choice via the button set..................................... 55
Alarm descriptions..................................................................................... 56
Driving ..................................................................................................................... 57
Operating the roller ................................................................................... 57
Machine with gear change in separate spring-return switch
(gear position switch).................................................................. 57
Interlock/Emergency stop/Parking brake - Check ..................................... 59
Pivotal steering (Optional)......................................................................... 60
Edge cutting (Optional) ............................................................................. 60
Vibration .................................................................................................................. 61
Manual/Automatic vibration....................................................................... 61
Manual vibration - Switching on ................................................................ 62
Amplitude/frequency - Changeover........................................................... 62
Braking .................................................................................................................... 62
Normal braking.......................................................................................... 62
Emergency braking ................................................................................... 63
Switching off.............................................................................................. 63
Parking .................................................................................................................... 64
Chocking the drums .................................................................................. 64
Master switch ............................................................................................ 64
Long-term parking.................................................................................................................. 65
Engine ....................................................................................................... 65
Battery....................................................................................................... 65
Air cleaner, exhaust pipe........................................................................... 65
Watering system ....................................................................................... 65
Fuel tank ................................................................................................... 65
Hydraulic reservoir .................................................................................... 65
Hoods, tarpaulin ........................................................................................ 66
Steering cylinder, hinges, etc. ................................................................... 66

2000h-Maintenance
4812273394.pdf2015-12-20
Miscellaneous ........................................................................................................................ 67
Lifting ....................................................................................................................... 67
Locking the articulation ............................................................................. 67
Lifting the roller.......................................................................................... 68
Lifting the roller with jack:.......................................................................... 68
Unlocking the articulation .......................................................................... 69
Towing/Recovering.................................................................................................. 69
Short distance towing with the engine running.......................................... 70
Short distance towing when the engine is inoperative. ............................. 70
Towing the roller........................................................................................ 71
Trailer eye ................................................................................................. 71
Transport ................................................................................................................. 72
Loading CC224-624HF, CC2200-6200..................................................... 73
Operating instructions - Summary ......................................................................................... 75
Preventive maintenance ........................................................................................................ 77
Acceptance and delivery inspection.......................................................... 77
Warranty.................................................................................................... 77
Maintenance - Lubricants and symbols ................................................................................. 79
Maintenance symbols ............................................................................... 80
Maintenance - Maintenance schedule ................................................................................... 81
Service and maintenance points ............................................................... 81
General ..................................................................................................... 82
Every 10 hours of operation (Daily)........................................................... 82
After the FIRST 50 hours of operation ...................................................... 82
Every 50 hours of operation (Weekly)....................................................... 83
Every 250/750/1250/1750 hours of operation ........................................... 83
Every 500/1500 hours of operation ........................................................... 84
Every 1000 hours of operation .................................................................. 85
Every 2000 hours of operation .................................................................. 86
Maintenance, 10h .................................................................................................................. 87

2000h-Maintenance
4812273394.pdf 2015-12-20
Diesel engine - Check oil level .................................................................. 87
Coolant level - Check ................................................................................ 88
Fuel tank - Refueling ................................................................................. 88
Hydraulic reservoir - Check fluid level....................................................... 89
Water tank, Std - Filling............................................................................. 89
Sprinkler system/Drum
Check ........................................................................................................ 90
Cleaning the coarse filter .......................................................................... 90
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 91
Emergency watering (Accessory) - Extra pump in pump system.............. 91
Scrapers, spring-action
Check ........................................................................................................ 92
Scrapers
Setting - Adjustment.................................................................................. 92
Maintenance - 50h ................................................................................................................. 95
Drum gear - Checking the oil level ............................................................ 95
Fuel filter - Draining................................................................................... 96
Air cleaner
- Cleaning.................................................................................................. 96
Maintenance - 250 / 750 / 1250 / 1750h ................................................................................ 97
Hydraulic fluid cooler
Checking - Cleaning.................................................................................. 97
Battery
- Check condition ...................................................................................... 98
Air conditioning (Optional)
- Inspection................................................................................................ 98
Air conditioning (Optional)
Drying filter - Inspection ............................................................................ 99
Edge cutter (Optional)
- Lubrication .............................................................................................. 99
Maintenance - 500 / 1500h .................................................................................................. 101
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 101

2000h-Maintenance
4812273394.pdf2015-12-20
Air cleaner
Checking - Change the main air filter...................................................... 101
Backup filter - Change............................................................................. 102
Air cleaner
- Cleaning................................................................................................ 103
Diesel engine
Oil change ............................................................................................... 103
Engine
Replacing oil filter.................................................................................... 104
The engine fuel filter - replacement/cleaning .......................................... 105
Drum - oil level
Inspection - filling .................................................................................... 105
Rubber elements and attachment screws
Check ...................................................................................................... 106
Seat bearing - Lubrication ....................................................................... 106
Pivot bearing (Optional) - Lubrication...................................................... 107
Edge cutter (Optional)
- Lubrication ............................................................................................ 107
Maintenance - 1000h ........................................................................................................... 109
Air cleaner
Checking - Change the main air filter...................................................... 109
Backup filter - Change............................................................................. 110
Air cleaner
- Cleaning................................................................................................ 110
Diesel engine
Oil change ............................................................................................... 111
Engine
Replacing oil filter.................................................................................... 111
The engine fuel filter - replacement/cleaning .......................................... 112
Drum - Oil change ................................................................................... 113
Drum gear - Oil change........................................................................... 113
Drum gear - Checking the oil level .......................................................... 114
Hydraulic filter
Change.................................................................................................... 114

2000h-Maintenance
4812273394.pdf 2015-12-20
Hydraulic reservoir cap - Check .............................................................. 115
Rubber elements and attachment screws
Check ...................................................................................................... 116
Seat bearing - Lubrication ....................................................................... 116
Steering axle - Lubrication ...................................................................... 117
Pivot bearing (Optional) - Lubrication...................................................... 117
Cab
Fresh air filter - Replacing ....................................................................... 118
Air conditioning (Optional)
- Overhaul ............................................................................................... 118
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 119
Edge cutter (Optional)
- Lubrication ............................................................................................ 119
Steering hitch - Tightening ...................................................................... 120
Maintenance - 2000h ........................................................................................................... 121
Air cleaner
Checking - Change the main air filter...................................................... 121
Backup filter - Change............................................................................. 122
Air cleaner
- Cleaning................................................................................................ 122
Diesel engine
Oil change ............................................................................................... 123
Engine
Replacing oil filter.................................................................................... 123
The engine fuel filter - replacement/cleaning .......................................... 124
Fuel tank
- Cleaning............................................................................................... 124
Drum - Oil change ................................................................................... 125
Drum gear - Oil change........................................................................... 125
Drum gear - Checking the oil level .......................................................... 126
Hydraulic filter
Change.................................................................................................... 126
Hydraulic reservoir cap - Check .............................................................. 127