Atlas Copco ACTA 4000 User manual

User Guide
ACTA 4000
Also valid for ACTA 3000 software revision 3.x
Atlas Copco Tools and Assembly Systems
9836 4171 01
Preliminary
2008-05

ACTA 4000 user guide Contents
9836 4171 01 Preliminary 2008-05 3 (138)
Contents
1Safety instructions................................................................................................7
2System overview...................................................................................................9
2.1 ACTA functionality ....................................................................................................................9
2.1.1 ACTA Basic.......................................................................................................................... 10
2.1.2 ACTA Quality Control ........................................................................................................... 10
2.1.3 ACTA Advanced Analysis .................................................................................................... 10
2.2 ToolsTalk QAT ........................................................................................................................10
2.3 How to use this guide..............................................................................................................11
2.3.1 Revision History ................................................................................................................... 12
3Interface...............................................................................................................13
3.1 Back panel connectors, ACTA 4000.......................................................................................13
3.2 Back panel connectors, ACTA 3000.......................................................................................14
3.3 Front panel..............................................................................................................................15
3.3.1 Display ................................................................................................................................. 16
3.3.2 Menu Blocks......................................................................................................................... 17
3.3.3 Pull-up menus ...................................................................................................................... 17
3.3.4 Input dialog boxes ................................................................................................................ 18
4Getting started.....................................................................................................21
4.1 Out of the Box .........................................................................................................................21
4.2 Installation...............................................................................................................................21
4.3 Startup.....................................................................................................................................22
4.4 Using Quick programming ......................................................................................................22
4.4.1 Measuring tools.................................................................................................................... 23
4.4.2 Measuring controlled tools with synchronization .................................................................. 23
5Programming ACTA............................................................................................25
5.1 View ........................................................................................................................................27
5.2 Print menu...............................................................................................................................28
5.3 Quick Programming (Q.Prog.) ................................................................................................31
5.3.1 Quick programming tools ..................................................................................................... 32
5.3.2 Synchronize ......................................................................................................................... 32
5.3.3 ISO 5393.............................................................................................................................. 33
5.3.4 Measuring tools according to ISO 5393 ............................................................................... 33
5.4 Statistics (Stat.) .......................................................................................................................36
5.4.1 All tightening......................................................................................................................... 37
5.4.2 Statistics torque, Statistics angle and Statistics pulse.......................................................... 38
5.4.3 History.................................................................................................................................. 39
5.4.4 Manual Input ........................................................................................................................ 41
5.5 Configuration (Conf.)...............................................................................................................42
5.5.1 Interface ............................................................................................................................... 42
5.5.2 Calibration ............................................................................................................................ 49
5.5.3 Diagnostics........................................................................................................................... 50
5.5.4 Transducer memory ............................................................................................................. 52
5.5.5 Communication .................................................................................................................... 53

Contents ACTA 4000 user guide
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5.5.6 Product information...............................................................................................................54
5.5.7 Options .................................................................................................................................55
5.6 Database (Datab)................................................................................................................... 55
5.6.1 New tool ................................................................................................................................55
5.6.2 Select Tool............................................................................................................................55
5.6.3 Delete Tool ...........................................................................................................................56
5.6.4 Clear all measurements ........................................................................................................56
5.6.5 Backup tool ...........................................................................................................................56
5.6.6 Information............................................................................................................................57
5.7 Program (Prog.) ..................................................................................................................... 57
5.7.1 Application Data Setup .........................................................................................................58
5.7.2 Tooltype setup ......................................................................................................................58
5.7.3 Measure setup ......................................................................................................................60
5.7.4 Ext. Measure Setup ..............................................................................................................60
5.7.5 Statistical setup.....................................................................................................................62
5.7.6 Display setup ........................................................................................................................66
5.8 Analyse (A.lyse) ..................................................................................................................... 68
5.8.1 Zoom in and zoom out ..........................................................................................................69
5.8.2 Adjust position.......................................................................................................................69
5.8.3 Save trace.............................................................................................................................69
5.8.4 Parameter .............................................................................................................................70
6Measuring strategies ..........................................................................................71
6.1 Measure strategy parameters ................................................................................................ 71
6.2 Available measuring strategies .............................................................................................. 72
6.2.1 Peak(DD) ..............................................................................................................................73
6.2.2 Static installed torque............................................................................................................74
6.2.3 Multistage .............................................................................................................................74
6.2.4 Break away ...........................................................................................................................75
6.2.5 Peak (Pulse) .........................................................................................................................76
7Measurement results ..........................................................................................77
7.1 Common parameters ............................................................................................................. 77
7.2 The Measurement dialog boxes............................................................................................. 78
7.2.1 Basic Measurement dialog box .............................................................................................79
7.2.2 Custom Measurement dialog box ........................................................................................80
7.2.3 Trace Measurement dialog box.............................................................................................81
7.3 Batch Result window.............................................................................................................. 82
7.4 Zone result window ................................................................................................................ 84
8Calibrating tools and equipment .......................................................................85
8.1 Tool calibration....................................................................................................................... 85
8.1.1 Setting up ACTA for calibration.............................................................................................85
8.1.2 Evaluating and adjusting.......................................................................................................86
8.1.3 Automatic calibration.............................................................................................................87
8.1.4 Calibration dialog boxes........................................................................................................87
8.2 Calibrating Transducers with ACTA....................................................................................... 92
8.2.1 Calibration.............................................................................................................................93
8.2.2 Linearity check ......................................................................................................................94
8.2.3 Saving and printing the new calibration value .......................................................................95

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8.3 Calibrating ACTA ....................................................................................................................96
9Printouts from ACTA ..........................................................................................97
9.1 Continuous report ...................................................................................................................98
9.2 Tool Rundowns .......................................................................................................................99
9.3 Transducer Info.....................................................................................................................100
9.4 Tool Setup.............................................................................................................................101
9.5 Tool Statistics........................................................................................................................102
9.5.1 All Tool Rundowns ............................................................................................................. 103
9.5.2 All Tool Set-ups.................................................................................................................. 103
9.5.3 All Tool Statistics................................................................................................................ 103
9.6 Tool calibration......................................................................................................................104
9.7 Database Summary ..............................................................................................................105
9.8 Trace .....................................................................................................................................106
9.9 Deadweight calibration report ...............................................................................................107
9.10 ACTA Calibration report........................................................................................................108
9.11 ISO 5393 Calibration report ..................................................................................................109
10 ToolsTalk QAT...................................................................................................111
11 Guide to statistics.............................................................................................113
11.1 Principal definitions ...............................................................................................................114
11.2 Control charts........................................................................................................................115
11.2.1 Control charts example ...................................................................................................... 116
11.2.2 X-bar and Range coefficients table .................................................................................... 121
11.3 Capability studies..................................................................................................................122
11.4 ISO 5393 calculations ...........................................................................................................123
12 Technical specifications...................................................................................125
12.1 Dimensions and weights.......................................................................................................125
12.2 Electrical................................................................................................................................125
12.3 Battery...................................................................................................................................125
12.4 Connectors............................................................................................................................125
12.4.1 Transducer Pin Description ................................................................................................ 126
12.4.2 Bar Code Reader ............................................................................................................... 126
12.5 Default Setups.......................................................................................................................127
12.5.1 ACTA ................................................................................................................................. 127
12.5.2 Q-prog................................................................................................................................ 127
12.5.3 Synchronize ....................................................................................................................... 129
13 Maintenance ......................................................................................................135
13.1 Cleaning ................................................................................................................................135
13.2 Service & Calibration ............................................................................................................135
13.3 Software Upgrade .................................................................................................................135

ACTA 4000 user guide Safety instructions
1 Safety instructions
Important
All locally legislated rules with regard to installation, operation and maintenance shall be observed at all
times.
Warning!
When using electric products, basic precautions should always be taken, including the following:
Read all instructions before using the product.
Before operating the product, please make sure that the operating voltage (indicated on the type plate
on the bottom of the product) is identical with the voltage of your local power supply.
Always disconnect the product from the mains by unplugging it when replacing the battery.
The product is equipped with an internal fan to reduce heat build-up. All the same, use the system in a
location with adequate ventilation and keep it away from sources of excessive heat (radiators or other
equipment that produces heat).
Do not expose the system to excessive moisture (dripping or splashing water), and do not use it near
water (near a washbasin or in a wet basement) or other liquids.
The product should not be subjected to continuous or excessive shocks or vibration.
For minimum electrical interference, use the product well away from possible sources of electrical
noise (arc-welding equipment, etc.).
There are no user serviceable parts inside the product. Under no circumstances should you open or
attempt to repair the product. Doing so will invalidate all warranties. Refer all service needs to your
local Atlas Copco Tools service personnel.
Danger of explosion if a replacement battery is incorrectly connected.
Replace only with the same or an equivalent type recommended by the equipment
manufacturer.
Discard used batteries according to the manufacturer’s instructions.
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ACTA 4000 user guide System overview
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2 System overview
Introducing ACTA, combining tightening analysis functionality with integrated tools management and
statistic process control (SPC).
This user guide describes the ACTA 4000 and ACTA 3000, revision 3.x functionality. When referring to
ACTA only, the functionality is valid for both versions. Other versions of ACTA are not covered in this
user guide.
2.1 ACTA functionality
ACTA is available in three different versions to cover all needs:
Basic
Quality Control (QC)
Advanced Analysis (AA).
The following functionality is available in all versions of ACTA:
Function ACTA 4000 ACTA 3000
PC connection allowing quick upgrades and PC
integration through ToolsTalk QAT
USB, RS 232 and Ethernet RS 232
Printer Port Not available, printing capability
through Report Viewer
application (not yet implemented)
Yes
Analogue output for quality analysis with oscilloscope Yes Yes
An integrated battery 7 hours 3,5 hours
Automatic communication of calibration data from
transducers at start-up
Strain-gage and amplified
transducers supported
Strain-gage transducers
supported
Display Color display Black and white display
Quick programming function for simple torque checks Yes Yes
Flash memory for easy upgrading Yes Yes
Memory 6000 tools, 48000 tool tightening
operations
500 tools, 6000 tool
tightening operations
ToolsTalk QAT-compatible Yes Yes

System overview ACTA 4000 user guide
10 (138) Preliminary 2008-05 9836 4171 01
2.1.1 ACTA Basic
ACTA Basic is the entry level version designed for simple torque checking in a repair shop or directly on
the line. ACTA Basic includes the following functionality:
Measures torque and angle on direct driven, residual torque and pulse tools and counts the number of
pulses on pulse tools
Calculates mean values and 3σ
Single Memory Position, i.e. only one tool
Auto calibration and self test
Auto set-up on Atlas Copco memory transducers
Transducer database for non-Atlas Copco transducers
2.1.2 ACTA Quality Control
Quality Control is the next step up from Basic. It includes a database for organization and storage of tools
and tool tightening operations. It also includes advanced statistical functions. In addition to the Basic
features, the following is included:
Process capability index (CM) and modified process capability index (CMK)
Real time statistic process control (SPC)
Databases for Tools, Measurements and History
Print SPC for a tool or a tool tightening database
Tool calibration
2.1.3 ACTA Advanced Analysis
Advanced Analysis is the most advanced version for graphical analysis of the tightening characteristics of
various tools or joints. In addition to the Basic and Quality Control features, the following is included:
Tightening traces with zoom-in
Print traces, for ACTA 4000 through ToolsTalk QAT
Trace transfer to ToolsTalk QAT
2.2 ToolsTalk QAT
With ToolsTalk QAT you have a complete tool database, tightening database and supplier database for
easy storage and access to all the information you might need about your tools along with traces and