Atlas Copco STbench Installation guide

STbench
Printed Matter No. 9839 0879 01 Test Bench
Publication Date 2020-04-02
Valid for Version No. 04.03x
Issue No. 10 System Overview Manual
STbench
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 0879 01
Table of Contents
General Data Protection Regulation (GDPR)........................................................3
Introduction .............................................................................................................4
General Information ..........................................................................................4
About System Overview Manual.......................................................................4
Revision history ................................................................................................5
System description...............................................................................................13
General functionality .......................................................................................13
Technical specifications.......................................................................13
System components .......................................................................................16

STbench EN General Data Protection Regulation (GDPR)
© Atlas Copco Industrial Technique AB - 9839 0879 01 3
General Data Protection Regulation (GDPR)
This product offers the possibility to process personal identifiable information such as system user name,
role and IP-address. The purpose of this processing capability could be to enhance quality control through
traceability and proper access management.
If you decide to process personal data you need to be aware of and comply with relevant personal data
protection rules, including, in the EU the GDPR as well as other applicable laws, directives and regula-
tions. Atlas Copco can in no way be held liable for any use made by you of the product.

Introduction EN STbench
4© Atlas Copco Industrial Technique AB - 9839 0879 01
Introduction
General Information
The STbench provides maximum tool evaluation flexibility. Click wrenches, power tools, peak tools as well
as pulse tools can be evaluated according to the following test protocols:
■Cm/Cmk ISO
■SPC
■ISO 5393
■ISO 6789:2003
■ISO 6789-2:2017
■CAM/Cpk CNOMO
■VDI/VDE 2645-2
■JJF 1610:2017
On the top plate of the STbench there are hydraulic brakes and/or static torque transducers.
The hydraulic brakes simulate the behavior of a real joint, reproducing the stiffness from hard to soft.
The static torque transducer is equipped by the new patented system to hold the Mechanical Test Joint.
The static torque transducer has a special bearing on the shaft to absorb and eliminate the axial force dur-
ing the test: this is to have the best possible accuracy during the test.
The STbench can operate on the assembly line simulating real joints characteristics with high precision: in
this way test conditions are very similar to the real scenarios where tools usually work.
The user-friendly software and the touch screen allow immediate and simple operations.
STbench is powered by batteries: then, it can be used directly on the assembly line.
Pulse tools can be tested only on static cells, brakes are not suitable for that tool type.
WARNING Read all safety warnings, instructions, illustrations and specifications provided
with this product.
Failure to follow all instructions listed below may result in electric shock, fire, property damage and/or
serious injury.
Save all warnings and instructions for future reference.
About System Overview Manual
The System Overview manual gives the user a broad knowledge of the device. This manual is not in-
tended to replace the training and expertise of the end-user.
Before beginning the installation or configuration process make sure to inspect all components and acces-
sories. Contact Atlas Copco Customer Center if there are any missing or damaged items.

STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0879 01 5
Revision history

Introduction EN STbench
6© Atlas Copco Industrial Technique AB - 9839 0879 01
Software version Change
04.03x ■SPC dimensional parameters updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Cp/Cpk dimensional parameters updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Searching in a route updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Navigating a forced by piece route added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Viewing the details of the inspection results updated (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Calibrating generic controller updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Running tool inspection updated (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Results category (tool inspections) updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Picture inspection parameters added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Instruction inspection parameters added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Results category for Picture inspection added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Results category for Instructions inspection added (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■General settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Verification code added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Starting the device updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Cm/Cmk ISO parameters (Tool check) updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■SPC parameters updated (Tool check) updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■SPC rules updated (for more information, see "STbench with PC Config-
uration Manual / STpad Configuration Manual").
■SPC, results, limits and rules updated (for more information, "STbench
with PC Configuration Manual / STpad Configuration Manual").
■SIGOP/SCOUP integration added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Power saving mode added (for more information, see "STbench Opera-
tion Manual").
■Main panel updated (for more information, see "STbench Operation
Manual").
■Troubleshooting updated (for more information see"STbench System
Overview Manual").

STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0879 01 7
Software version Change
04.02x ■General manual update (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Filtering a route added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Results updated (for more information, see "STbench with PC Configu-
ration Manual / STpad Configuration Manual").
■Tool inspections updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Filtering the results updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Exporting the results added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Tool parameters updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Summary for JJF 1610:2017 added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■SPC rules updated (for more information, see "STbench with PC Config-
uration Manual / STpad Configuration Manual").
■JJF 1610:2017 parameters added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Summary for JJF 1610:2017 added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■General settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Cam-over strategy added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Strategies parameters updated (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Messages displayed while running a test on the Motorized cell (for more
information, see"STbench Operation Manual").

Introduction EN STbench
8© Atlas Copco Industrial Technique AB - 9839 0879 01
Software version Change
04.01x ■ISO 6789-2:2017 added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Tool parameters updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Traceability tag updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Open Protocol added (for more information, see "STbench with PC Con-
figuration Manual / STpad Configuration Manual").
■General manual update ("STbench with PC Configuration Manual /
STpad Configuration Manual").
■Motorized cell added (for more information, see "STbench Operation
Manual").
■Running a test on the Motorized Cell added (for more information, see
"STbench Operation Manual")
■Power supply socket updated (for more information, see "STbench Op-
eration Manual").
■General Safety information added (for more information, see "STbench
Operation Manual").
■Charging the battery updated (for more information, see "STbench Op-
eration Manual").
■Technical specifications updated (for more information, see "STbench
System Overview Manual").
04.00x ■Route updated (for more information, see "STbench with PC Configura-
tion Manual / STpad Configuration Manual").
■Results updated (for more information, see "STbench with PC Configu-
ration Manual / STpad Configuration Manual").
■Summary category for SPC and ISO 6789 updated (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Adding a visual check inspection updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Adding a dimensional check updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Connected transducers added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Restore added (for more information, see "STbench with PC Configura-
tion Manual / STpad Configuration Manual").
■Exporting log added (for more information, see "STbench with PC Con-
figuration Manual / STpad Configuration Manual").
■Tool check testing updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").

STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0879 01 9
Software version Change
03.01x ■Searching a Route updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Editing a tool updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Tool inspections updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Results category updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Summary category for Cm/Cmk and SPC updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Trace category updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Joints updated (for more information, see "STbench with PC Configura-
tion Manual / STpad Configuration Manual").
■Joint inspections updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Part updated (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual").
■Part inspections updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Summary category for Cp/Cpk and SPC (joint) added (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Users added (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual").
■General settings added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").

Introduction EN STbench
10 © Atlas Copco Industrial Technique AB - 9839 0879 01
Software version Change
03.00x ■Running a Route updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Dimensional inspection added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Pairing and connecting IRC-Connect updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Controllers updated (for more information, see "STbench with PC Con-
figuration Manual / STpad Configuration Manual").
■Quick programming updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■SPC rules updated (for more information, see "STbench with PC Config-
uration Manual / STpad Configuration Manual").
■Label printing updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Tightening check types added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Strategies added (for more information, see "STbench with PC Configu-
ration Manual / STpad Configuration Manual").
■Glossary added (for more information, see "STbench with PC Configura-
tion Manual / STpad Configuration Manual").
■Calibration Power Focus updated (for more information, see "STbench
Operation Manual).
■Calibration PowerMACS updated (for more information, see "STbench
Operation Manual).
■Calibration Generic controller updated (for more information, see
"STbench Operation Manual).
■Technical specification updated (for more information, see "STbench
System Overview Manual).
■Troubleshooting updated (for more information, see "STbench with PC
Troubleshooting and Service Manual").

STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0879 01 11
Software version Change
02.00x ■Security windows machine added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■General information updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Parts added (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual").
■Visual inspection (attribute, binary and dimensional) added (for more in-
formation, see "STbench with PC Configuration Manual / STpad Config-
uration Manual").
■Cm/Cmk and SPC only angle inspection added (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Battery status indicators and Battery Charger switch updated (for more
information, see "STbench Operation Manual").
■Tilting top plate added (for more information, see "STbench Operation
Manual").
■Printing support added (for more information, see "STbench Operation
Manual").
■Monitor support added (for more information, see "STbench Operation
Manual").
■Flange for SRTT-B added (for more information, see "STbench Opera-
tion Manual").
■Forklift added (for more information, see "STbench Operation Manual").
■Installing Articulated arm added (for more information, see "STbench
Operation Manual").
■Technical specifications updated (for more information, see "STbench
System Overview Manual").
■General information updated (for more information, see "STbench with
PC Troubleshooting and Service Manual").
01.03x ■GDPR Compliance (for more information, see "STbench with PC Config-
uration Manual / "STbench System Overview Manual" / "STbench Oper-
ation Manual" / "STbench with PC Troubleshooting and Service Man-
ual")
■VDI/VDE 2645-2 added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual")
■Cp/Cpk inspection added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual")
■SPC (joint) inspection added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual")
■Pairing and connecting STwrench added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual")
■Technical specifications updated (for more information, see "STbench
System Overview Manual")
■Articulated arm added (for more information, see "STbench Operation
Manual")

Introduction EN STbench
12 © Atlas Copco Industrial Technique AB - 9839 0879 01
Software version Change
01.02x ■Results list (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual")
■Calibration inspection (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual")
■Controllers (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual")
■Calibrating the Power Focus (for more information, see "STbench Oper-
ation Manual / STpad Operation Manual")
■Calibrating the Power MACS (for more information, see "STbench Oper-
ation Manual / STpad Operation Manual")
■Calibrating the generic controllers (for more information, see "STbench
Operation Manual / STpad Operation Manual")
01.01x ■First edition of "STbench with PC Configuration Manual"
■First edition of "STbench System Overview Manual"
■First edition of "STbench Operation Manual"
■First edition "STbench Troubleshooting and Service Manual"

STbench EN System description
© Atlas Copco Industrial Technique AB - 9839 0879 01 13
System description
General functionality
Technical specifications
Item Description
Torque range (Hydraulic
Brakes)
Small frame: 0.2 N·m ÷ 500 N·m
Large frame: 0.2 N·m ÷ 1000 N·m
Torque range (Static Torque
Transducers)
Small frame: 0.5 N·m ÷ 250 N·m
Large frame: 0.5 N·m ÷ 2000 N·m
Torque range (Motorized Cell) Large frame: 4 N·m ÷ 400 N·m
Torque measurement accuracy
(Hydraulic Brakes and Torque
Transducers)
0.5 % readout ± 1 digit (from 20 % to 100 % of cell capacity)
1 % readout ± 1 digit (from 10 % to 20 % of cell capacity)
Torque measurement accuracy
(Motorized Cell)
0.5 % readout ± 1 digit (from 5 % to 100 % of cell capacity)
1 % readout ± 1 digit (from 1 % to 5 % of cell capacity)
Torque overload capacity 120 %
Angle measurement accuracy ± 1° over 360°
Joint simulation range 30° ÷ 1440°
Minimum speed to start a test Power tools: 4 rpm for at least 0.5 seconds
Click wrenches, pulse tools, peak tools: 2 rpm for at least 0.5 seconds
Maximum speed for hard joint
simulation (30°)
The brake cannot exceed a maximum speed (1000 rpm) to get the correct
hard joint simulation. Usually the tool speed in free rotation is higher than the
tool speed tested on the brake. In spite of this, the relation between the tool
speed in free rotation and the tool speed tested on the brake is strongly de-
pending on the tool itself.
Temperature stability of torque
measurement
0.1 % of capacity/10 °C
Battery power supply 2 batteries (12 V, 72 A/h)
Power supply 100-230 V~ ± 10 %, 50-60 Hz
AC power consumption 2300 W
Overvoltage category II
Sound pressure level < 80 dB(A)
AC fuses 1 fuse 10 A 500 VAC type gG
2 fuses 10 A 500 VAC type gG (in AC power socket)
2 fuses 6.3 A 500 V type gG (for tilting top plate)
Battery fuses 2 fuses 25 A 500 VAC type gG
Dimensions (L × W × H) Small frame: 1180 mm × 545 mm × 1500 mm
Large frame: 1403 mm x 528 mm x 1550 mm
Weight Small frame: 280 kg
Large frame: 390 kg
Oil for hydraulic circuitry 4 liters of Shell Tellus Oil T46 (refer to MSDS provided with the bench) - non-
flammable oil
Environmental
Environmental Class II
Pollution degree 2
Ambient temperature 5 °C ÷ 40 °C
Humidity 95 %, non-condensing

System description EN STbench
14 © Atlas Copco Industrial Technique AB - 9839 0879 01
Item Description
Altitude Up to 2000 m
IP rating IP 30
Internal Use only
Models
STbench small frame with Dock-
ing Station
The STbench with the Docking Station installs the STpad.
STbench large frame with Dock-
ing Station
The STbench with the Docking Station installs the STpad.

STbench EN System description
© Atlas Copco Industrial Technique AB - 9839 0879 01 15
Item Description
STbench with tilting top plate
and Docking Station
The STbench with the Docking Station installs the STpad.
STbench small frame with PC
STbench large frame with PC

System description EN STbench
16 © Atlas Copco Industrial Technique AB - 9839 0879 01
Item Description
STbench with tilting top plate
and PC
System components
The STbench is shipped with the STbench binder.
The STbench binder contains the following items:
STbench Safety Information
Keys to open the drawers of the STbench

STbench EN System description
© Atlas Copco Industrial Technique AB - 9839 0879 01 17
Lanyard with USB memory stick
Below is the STbench documentation uploaded into the USB memory stick:
■STbench Safety Information
■STbench with PC Configuration Manual
■STbench System Overview Manual
■STbench Operation Manual
■STbench with PC Troubleshooting and Service Manual
All other accessories are sold and ordered separately. For help, contact your local Atlas Copco Customer
Center.

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
www.atlascopco.com
© Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved.
Any unauthorized use or copying of the contents or part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or malfunction caused
by the use of unauthorized parts is not covered by Warranty or Product
Liability.
Out of respect to wildlife and nature, our technical literature is printed on
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