Atlas AE 60 User manual

AE 60
OpErAting instructiOns

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• Readtheinstructionscarefullybeforeusingthetool.
• Forallmaintenanceand/orrepairspleasecontactPennEngineeringanduseonlyoriginalspareparts.
PennEngineeringmaynotbeheldliablefordamagesfromdefectivepartscausedbyfailuretouse
originalspareparts.
• Thetoolmustbeusedonlybyexpertworkers.
• Aprotectivevisorandglovesmustbeputonwhenusingthetool.
• Useequipmentrecommendedinthemaintenancechaptertodoanymaintenanceand/orregulationof
thetool.
• Fortoppingofftheoil,wesuggestusingonlyuidsinaccordancewiththefeaturesspeciedinthis
workingbook.
• Ifanydropofoiltouchesyourskin,youmustwashwithwaterandalkalinesoap.
• Thetoolcanbecarriedandwesuggestputtingitintoitsboxafterusing.
• Thetoolneedsathoroughsix-monthlyoverhaul.
• Repairingandcleaningoperationsmustbedonewhenthetoolisnotfed.
• Ifitispossible,wesuggestasafetybalancer.
• IftheA-weightedemissionsoundpressurelevelismorethan70dB(A),youmustusesomehearing
protections(anti-noiseheadset,etc.).
• Theworkbenchandtheworksurfacemustbealwayscleanandtidytoavoidinjury.
• Donotallowunauthorizedpersonstousetheworkingtools.
• Makeyousurethatthecompressedairfeedinghoseshavethecorrectsizetobeused.
• Donotcarrytheconnectedtoolbypullingthehose.Theholemustbefarfromanyheatingsourcesor
fromcuttingparts.
• Keepthetoolsingoodconditions;donotremoveeithersafetypartsorsilencers.
• Afterrepairingand/oradjusting,makesureyouhavealreadyremovedtheadjustingspanners.
• Beforedisconnectingcompressedairhosefromthetoolmakesurethatthereisnopressureinthehose.
• Theseinstructionsmustbecarefullyfollowed.
WARNING!!! ALL OPERATIONS MUST BE DONE IN CONFORMITY WITH THE SAFETY REQUIREMENTS
TO AVOID INJURY.
GENERAL NOTES AND USE
Thetoolcanbeemployedonlyforthreadedinserts
withthreadofM3toM8(metreictool)or#6-32
to5/16-18(uniedtool)diameter.TheAE60oil
pneumaticsystemassuresmorepowerthanthe
pneumaticsystemusedforothermodels.Thatmeans
areductionintheproblemsduetothewearandtear
ofthecomponents,therefore,therewillbeanincrease
inreliability.Thetechnicalsolutionsadoptedreduce
thedimensionsandtheweightofthetoolwhich,for
thesereasons,makeitveryhandy.Thepossibilitiesof
leakagefromtheoil-dynamicsystem,areeliminated
bysomesealedgaskets,whichsolvethisproblem.
SAFETY MEASURES AND REQUIREMENTS
WARNING!Beforeusingthe
tool,assembletheprotection
bottomsuppliedwiththetool,
asindicatedinthepicture
onside.PennEngineering
hasnoresponsibilityforany
damagesonthetool,persons
orthingscausedbylackof
theprotectionbottom.

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A)........................................................................................................................................ Threadedtierod
B)...........................................................................................................................................................Head
C).............................................................................................................................Ring-nutclampinghead
D)........................................................................................................................Tensilestrengthpushbutton
E)..............................................................................................................................Unscrewingpushbutton
F).........................................................................................................InsertionPinHoleDechuckingclutch
G)..........................................................................................................................Regulationstrokeringnut
H)...................................................................................................................................Balancerconnection
I)..........................................................................................................................................................Motor
L)...............................................................................................................................................Oiltankplug
M).......................................................................................................................Compressedairconnection
N)......................................................................................................................................Protectionbottom
MAIN COMPONENTS

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• Workingpressure.............................................................................................................................6BAR
• Min.int.diam.ofthecompressedairfeedinghose.........................................................min.diam=8mm
• Airconsumptionpercycle................................................................................................................3.6Lt.
• Maxpower.........................................................................................................................6BAR-14224N
• Weight..........................................................................................................................................2.130Kg
• Workingtemperature...................................................................................................................-5˚/+50˚C
• Rootmeansquareintotalaccelerationfrequency(Ac)
 towhichthearmsaresubjected............................................................................................ <2.5m/sec2
• A-weightedemissionsoundpressurelevel.....................................................................................70dBA
• PeakC-wdightedinstantaneoussoundpressure.........................................................................<130dBC
• A-weightedemissionsoundpressure..............................................................................................88dBA
AIR FEED
Theairfeedmustbefromforeignbodiesandhumidityinordertoprotectthetoolfromprematurewear
andtearofthecomponentsinmovement,thereforewesuggesttousealubricativegroupforcompressed
air.
TECHNICAL DATA

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Makesurethatthecoupletie-rod/headmountedonyourrivetingtoolissuitablefortheinserttoclamp;
otherwise,changesizeaccordingly.Usuallytherivetingtoolissuppliedwiththecoupletie-rod/head
correspondingtoaM8thread.Beforeusingtherivetingtoolandafteranychangeofsize,performthe
followingoperationsaccordingtothesizeandthicknessoftheparttoclamp.Adjusttherivetingtoolstroke
totheminimumbyturningtheringnut“G”to“–”markedonthetool.Placetheinsertontothetierodand
pushslightlyonitsoastomakeitclampautomatically.Makesuretheinsertheadtouchestherivetingtool
headproperly.Fastentheinsertandinordertoensureaproperclampingofthematerial,adjusttheriveting
toolstrokebyturningtheringnut“G”accordingly.Byincreasingstroke,i.e.byturningtheringnut“G”
to“+”,thedistance“H”betweenheadandinsertdeformationwilldecreaseandclampingwillresultmore
effective.
WARNING!!! A WRONG ADJUSTMENT OF THE RIVETING TOOL STROKE MAY CAUSE A FAULTY
CLAMPING OF INSERTS AND MAY BRAKE THE TIE ROD!
OPERATING INSTRUCTIONS

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CHANGE OF SIZE
Dependingoninsertthread,itisnecessarytoreplacethecouple“tie-rod/head”asfollows:
Picture 1.Loosentheringnutbymeansofa25-mmstandardspannerandremovetherivetingtoolhead.
Picture 2.Makethepinsuppliedpassthroughthepertinentserviceholelocatedontheconecarrying
headandapplyalightpressureontheheadinwards,inordertodechuckthetierodclutch,atthesame
time,unscrewthetierodandextractit.
Picture 3-4.Keeptheclutchdechuckedandscrewthetierodsizedesired.Whenthereplacementofthetie
rodhasbeenperformed,swingituntilyouhearaclick.Theassembletheproperheadandlockitwiththe
correspondingringnutloosenbefore.Eachtimeyoucarryoutandchangeofsize,repeattheadjustment
operationsasspeciedinthepreviouspages.
WARNING! DISCONNECT AIR FEED WHEN PERFORMING THOSE OPERATIONS.

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Youneedtotopuptheoil-dynamiccircuitafteralongperiodofwork,whenyounoteapowerloss.Putthe
rivetingtool(DWELL AND NOT FED)inahorizontalpositionandremovetheplug(A),bymeansofa5mm
Allenwrench(equippedwiththerivetingtool);duringthisoperation,checktheoillevelinordertoavoid
anyoverowingThen,slowlypourtheoilPANOLIN HLP ISO 32intothebellowscontainer(X)whichshall
bescrewedtoitsseatontheplug(A).Whilekeepingtherivetingtoolinahorizontalpositionandstart-
ing air feeding,pushthetensilestrengthbuttonandmaketherivetingtoolcarryoutsomecyclesuntilair
bubblesinsidethecontainer(X)stopcomingout.Thisconditionindicatesthatthetoppingofftheoilhas
fullybeenachieved.Atthispointstop the air feedingand,whilekeepingtherivetingtoolinahorizontal
position,unscrewandcloseupthecontainer(X)andtheplug(A).
WARNING! Before disconnecting the compressed air hose, make sure that it is not under pressure! We
recommend to use oil PANOLIN HLP ISO 32 DIN 51524-2/HLP or similar.
TOPPING UP THE OIL-DYNAMIC CIRCUIT
Warning: Make sure that the oil filler cap
(A) is tightened at a torque corresponding
to Min. 5 Nm ÷ Max. 8 Nm.

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SPARE PARTS - METRIC TOOL

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SPARE PARTS - METRIC TOOL
NO. CODE QTY. DESCRIPTION
01 721779 1 Toolbody
 02 712269 1 Bodycover
 03 711684 1 Cylinderbottom
 04 721685 1 Pneumaticpiston
 05 711780 1 Connector
 06 721689 1 Oleodynamiccylinder
 07 711781 1 Stem
 08 711691 1 Silencer
 09 711692 1 ScrewM7x1
 10 711782 1 Dampener
 11 711694 1 Lowercoil
 12 711695 1 Threadedsleeve
 13 721698 1 Valvebody
 14 711700 1 Uppercoil
 15 711701 1 Uppervalvebody
 16A 711702 1 Plate
 17 711703 2 Valvebody
 18 711704 2 Valvepiston
 19 710839 1 Oiltankplug
 20D 711705 2 Push-button
 21B 711713 1 Spacer
 22 710854 1 Balancerhook
 23 721387 1 Oilcontainer
 24 711783 1 Motorcover
 25 720024 1 MotorF002
 26 711785 1 Motorprotectionsector
 27 711786 1 Ringnutformotor
 28 711787 1 Stopring
 29 712670 1 Clutch
 30 711790 1 Pistonreturnspring
 31 711791 1 Balllockingspring
 32E 711792 1 Ballbushing
 33 712270 1 Rod
 34 711794 1 OleodynamicPiston
 35 711795 1 Frontconnector
 36 711796 1 Shaft
 37 711797 1 Milledsleeve
 38 711798 1 Strokeadjustingnut
 39 711799 1 Strokeadjustingknob
 40C 711800 1 Springdisengagementtierod
 41 711801 1 Headcarryingtierod
 42C 711802 1 Clutchfortierod
 43 711803 1 Headringnut
 44 711804 1 Ringnut
 45 711805 1 HeadM3
 46 711806 1 HeadM4
 47 711807 1 HeadM5
 48 711808 1 HeadM6
 49 711809 1 HeadM8
 50 711810 1 TierodM3
 51 711811 1 TierodM4
 52 711812 1 TierodM5
 53 711813 1 TierodM6
 54 711814 1 TierodM8
 55 710876 1 Pindisengagementtierod
 56 710906 1 Hermeticwasher400-820
 59D 711726 3 Pin2x20UNI1707
 60C 710537 1 Springpin4x12 
 61 711815 2 Ballø3.5
 62 710911 4 Ballø4
 63E 711816 3 Ballø2.5
 64 711817 1 SeegerringI18
 65B 710902 1 SeegerringE16
 66 711818 1 SeegerringSW11x1
 67 711821 1 SeegerringJV20x1
 68 711721 1 BalseleB-110078/B/NEO
 69 711722 1 BalseleB-094063/B/NEI
 70 711819 1 BalseleB-070039/1
 71 711820 1 GasketTS-10-18-5.8/L
 72A 711727 1 ScrewVSP-4x8UNI5933
 73 712037 2 Inoxlterø6x4
 74 711092 1 Keymm5
 75 711728 2 ORing-2-16P
 76 711730 1 ORing-2-119(N552/90)P
 77 710367 1 ORing-2-8P

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SPARE PARTS - METRIC TOOL

PennEngineering • www.pemnet.com 11
NO. CODE QTY. DESCRIPTION
KIT A 741702 Plate Kit
 16A 711702 2 Plate
 72A 711727 2 ScrewVSP-4x8UNI5933
KIT B 741713 Spacer Kit
 21B 711713 1 Spacer
 65B 710902 1 SeegerringE16
 92B 711933 1 SeegerringJV24
Kit C 741802 Clutch for tie rod kit
 40C 711800 1 Springdisengagementtierod
 42C 711802 1 Clutchfortierod
 60C 710537 1 Springpin4x12
KIT D 741705 Push-button Kit
 20D 711705 2 Push-button
 59D 711726 3 Pin2x20UNI1707
KIT E 741792 Ball bushing Kit
 32E 711792 1 Ballbushing  
 63E 711816 3 Ballø2.5
 99E 713341 1 ORing1x4
KIT F 74000043 1 Tie rod container kit
 Itindicatesthatthepartissold    
KIT inkitsconsistingofdifferent    
  partsindifferentquantities.
NO. CODE QTY. DESCRIPTION
 78 710376 2 Oring-2-9P
 79 710918 2 Oring-2-5P
 80 710919 2 Oring-2-4P
 81 710003 2 Oring-5-052P
 82 710342 2 Oring-2-17P
 83 710594 1 Oring-2-12P
 84 711061 1 Oring-5-614P
 85 711731 1 Oring-2-18(N552/90)P
 86 711732 1 Oring-2-118P
 87 710258 3 Oring-5-612P
 88 711734 1 Oring-2-232P
 89 711735 1 Oring-2-40P
 90 711834 1 Silencer
 91 711917 1 Parbak8.119
 92B 711933 1 SeegerringJV24
 95 712159 1 Protectionbottom
 96 722047 1 Safetyvalveassembly
 97 712153 1 Rodlockingspring
 98 712132 1 Rotatingconnector
 99E 713341 1 ORing1x4
KIT
SPARE PARTS - METRIC TOOL

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SPARE PARTS - UNIFIED TOOL

PennEngineering • www.pemnet.com 13
SPARE PARTS - UNIFIED TOOL
NO. CODE QTY. DESCRIPTION
01 721779 1 Toolbody
 02 712269 1 Bodycover
 03 711684 1 Cylinderbottom
 04 721685 1 Pneumaticpiston
 05 711780 1 Connector
 06 721689 1 Oleodynamiccylinder
 07 711781 1 Stem
 08 711691 1 Silencer
 09 711692 1 ScrewM7x1
 10 711782 1 Dampener
 11 711694 1 Lowercoil
 12 711695 1 Threadedsleeve
 13 721698 1 Valvebody
 14 711700 1 Uppercoil
 15 711701 1 Uppervalvebody
 16A 711702 1 Plate
 17 711703 2 Valvebody
 18 711704 2 Valvepiston
 19 710839 1 Oiltankplug
 20D 711705 2 Push-button
 21B 711713 1 Spacer
 22 710854 1 Balancerhook
 23 721387 1 Oilcontainer
 24 711783 1 Motorcover
 25 720024 1 MotorAM-0001H
 26 711785 1 Motorprotectionsector
 27 711786 1 Ringnutformotor
 28 711787 1 Stopring
 29 712670 1 Clutch
 30 711790 1 Pistonreturnspring
 31 711791 1 Balllockingspring
 32E 711792 1 Ballbushing
 33 712270 1 Rod
 34 711794 1 OleodynamicPiston
 35 711795 1 Frontconnector
 36 711796 1 Shaft
 37 711797 1 Milledsleeve
 38 711798 1 Strokeadjustingnut
 39 711799 1 Strokeadjustingknob
 40C 711800 1 Springdisengagementtierod
 41 711801 1 Headcarryingtierod
 42C 711802 1 Clutchfortierod
 43 711803 1 Headringnut
 44 711804 1 Ringnut
 45 711884 1 Head5/16-18
 46 711885 1 Head1/4-20
 47 711886 1 Head10-2410-32
 49 711887 1 Head6-32
 50 711878 1 Tierod5/16-18
 51 711879 1 Tierod1/4-20
 52 711880 1 Tierod10-24
 53 711881 1 Tierod10-32
 54 711882 1 Tierod6-32
 55 710876 1 Pindisengagementtierod
 56 710906 1 Hermeticwasher400-820
 59D 711726 3 Pin2x20UNI1707
 60C 710537 1 Springpin4x12 
 61 711815 2 Ballø3.5
 62 710911 4 Ballø4
 63E 711816 3 Ballø2.5
 64 711817 1 SeegerringI18
 65B 710902 1 SeegerringE16
 66 711818 1 SeegerringSW11x1
 67 711821 1 SeegerringJV20x1
 68 711721 1 BalseleB-110078/B/NEO
 69 711722 1 BalseleB-094063/B/NEI
 70 711819 1 BalseleB-070039/1
 71 711820 1 GasketTS-10-18-5.8/L
 72A 711727 1 ScrewVSP-4x8UNI5933
 73 712037 2 Inoxlterø6x4
 74 711092 1 Key5mm
 75 711728 2 ORing-2-16P
 76 711730 1 ORing-2-119(N552/90)P
 77 710367 1 ORing-2-8P

14 PennEngineering • www.pemnet.com
SPARE PARTS - UNIFIED TOOL

PennEngineering • www.pemnet.com 15
SPARE PARTS - UNIFIED TOOL
NO. CODE QTY. DESCRIPTION
KIT A 741702 Plate Kit
 16A 711702 2 Plate
 72A 711727 2 ScrewVSP-4x8UNI5933
KIT B 741713 Spacer Kit
 21B 711713 1 Spacer
 65B 710902 1 SeegerringE16
 92B 711933 1 SeegerringJV24
Kit C 741802 Clutch for tie rod kit
 40C 711800 1 Springdisengagementtierod
 42C 711802 1 Clutchfortierod
 60C 710537 1 Springpin4x12
KIT D 741705 Push-button Kit
 20D 711705 2 Push-button
 59D 711726 3 Pin2x20UNI1707
KIT E 741792 Ball bushing Kit
 32E 711792 1 Ballbushing  
 63E 711816 3 Ballø2.5
 99E 713341 1 ORing1x4

 Itindicatesthatthepartissold    
KIT inkitsconsistingofdifferent    
  partsindifferentquantities.
NO. CODE QTY. DESCRIPTION
 78 710376 2 Oring-2-9P
 79 710918 2 Oring-2-5P
 80 710919 2 Oring-2-4P
 81 710003 2 Oring-5-052P
 82 710342 2 Oring-2-17P
 83 710594 1 Oring-2-12P
 84 711061 1 Oring-5-614P
 85 711731 1 Oring-2-18(N552/90)P
 86 711732 1 Oring-2-118P
 87 710258 3 Oring-5-612P
 88 711734 1 Oring-2-232P
 89 711735 1 Oring-2-40P
 90 711834 1 Silencer
 91 711917 1 Parbak8.119
 92B 711933 1 SeegerringJV24
 95 712159 1 Protectionbottom
 96 722047 1 Safetyvalveassembly
 97 712153 1 Rodlockingspring
 98 712132 1 Rotatingconnector
 99E 713341 1 ORing1x4
 100 711888 1 Head8-32
 101 711883 1 TieRod8-32
KIT

16 PennEngineering • www.pemnet.com
SPARE PARTS METRIC AND UNIFIED TOOLS
NO. CODE QTY. DESCRIPTION
 1 71345169 1 Connector
 2 71C00764 1 Bearing61801
 3 71345646 1 Gearcage
 4 71345644 3 Planetarygear
 5 71345643 1 Crowngear
 6 71345642 1 Washer
 7 71C00763 1 BearingAY7ZZC2
 8 71345640 1 Connector
 9 71C00761 2 Springpin
 10 71345639 5 Tongue
 11 71345638 1 Rotor
 12 71345637 1 Outsidebody
 13 71345641 1 Backcap
 14 71C00794 1 Pinø2x7.8
 15 71C00762 1 Bearing695-ZZ
 16 710376 2 GasketOR2-009Parker
 17 71C00529 1 GasketXR008PP180B
 18 720025 1 Motordrivingrod
 19 711869 1 Spring
 20 711865 1 ScrewM10
 A 72A00126 1 Completemotor
NO. CODE QTY. DESCRIPTION
KIT A 74000051 Body cover kit
 Itindicatesthatthepartissoldinkitsconsistingofdifferent
KIT partsindifferentquantities.
KIT
©2010 Rev. 510