Atlas RIV939P User manual

RIVP
HYDROPNEUMATIC TOOL
FOR RIVET NUTS FROM
# TO /” AND M TO M
OPERATING INSTRUCTIONS

2 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P

PennEngineering • www.pemnet.com 3
Instruction Manual - RIV939P
WARNING!
RIV939P COMES WITHOUT KITS.
KITS MUST BE ORDERED SEPARATELY ACCORDING TO USER NEEDS.
FEATURES
RIV939P FEATURES A VALVE-CONTROLLED MOTOR THAT ALLOWS GREATER EFFICIENCY IN SCREWING AND UNSCREWING
(6 BARS = SPEED 2250 rpm).
1. Air piston return (without spring).
2. Power piston air outwardly, not through the piston.
3. Kit assembly with toothed ring nut (wrench is not necessary).
4. Tie rods are now replaced by commercial screws.
5. Additional unscrewing in case the user unintentionally uses an unsuitable insert, or in case it gets stuck due to an improper
regulation.
6. One position trigger mechanism.
7. No adjustments are needed when there is a thickness change in materials.
8. No damages occur to mandrel (or tie rod) if operations are repeated.
9. Lightweight.
10. Small dimensions.
11. Handiness.

4 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
ITEMS AVAILABLE ON REQUEST
RIV938P, RIV938, RIV939, RIV939P,
RIV939PMAX, RIV941
COMES WITH A SMOOTH BOTTOM (REF. A)
YOU CAN ORDER SEPARATELY THE BOTTOM +
THE MALE EYEBOLT (KIT REF. (B), CODE 4540500)
+ THE BALANCER KG. 2/3 (CODE 0523200)
MOTOR RUBBER PROTECTION COVER (CODE 4796200)
(A)
(B)
48

PennEngineering • www.pemnet.com 5
Instruction Manual - RIV939P
RIV938, RIV938P, RIV939, RIV939P, RIV939PMAX, RIV941
COMES WITHOUT THE ADJUSTABLE AIR SWITCH, WHICH IS
AVAILABLE ON REQUEST (CODE 4280600)
Cod. 4280600
REF. CODE QTY DESCRIPTION
Fig. 2.5 - A 4280600 1 COMPLETE ADJUSTABLE AIR SWITCH KIT
1. 4280700 1 FILTER
2. 4280900 1 BLOCK
3. 3542800 1 SEAL WASHER
4. 4281100 1 SPECIAL HEXAGONAL HEAD SCREW
KIT 37 DEFLECTOR IS FITTED AS STANDARD ON THE TOOL.
IF NEEDED, AND AIR ADJUSTABLE SPECIAL SWITCH IS AVAILABLE ON REQUEST (CODE 4280600).
1 2 3 4

Instruction Manual - RIV939P

PennEngineering • www.pemnet.com 7
Instruction Manual - RIV939P
GENERAL INFORMATION
MANUFACTURER
Rivit S.r.l. was born in 1973, it produces and distributes in Fasteners and Tools for Fixings (tools for rivets and rivet
nuts). The Company boasts much technical experience and oers a wide range of products related to fastening systems.
ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare parts,
you shall contact your local authorised dealer (or Rivit S.r.l. directly) specifying the identification/serial numbers of the tool, written
on its outer casing.
CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on the market. As
the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, Rivit S.r.l. issues a self-certification to apply the EC marking.
WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labor is not included.
The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:
• transport and/or handling, user’s mistakes,
• failed servicing/maintenance, as indicated in section 7 of this manual,
• faults and/or breakages that are not attributable to tool anomalies,
• normal consumption of consumables.
The warranty is invalidated both in case of unauthorized tampering/replacements of tool components and in case of use of
accessories, tools or consumables dierent to those recommended by the manufacturer, which could even cause injuries to the tool’s
user.
Rivit S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of responsibility if the user fails to
follow the instructions given.
OPERATING SYSTEM
The hydro-pneumatic RIV939 tool, with oil pressure regulation, is designed to place female threaded inserts (from #4-40 to 1/2” and M3
to M12) and male threaded inserts (from #8-32 to 5/16” and M4 to M10). The hydro-pneumatic system and the mechanical components
used inside the RIV939, when compared with other riveting tools, are more reliable. There is less wear and tear of the components, con-
sequently the tool will last much longer and work better. The technical solutions adopted make the RIV939 more compact and lighter.
MANUAL STRUCTURE
This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,
installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.
PURPOSE AND CONTENTS
The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool correctly, but
also to manage it self-suiciently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts and safety.
Users and Qualified Technicians must read the instructions given herein thoroughly before starting to use the tool. If you have any
doubts on the meaning of the instructions given, please do not hesitate to contact Rivit S.r.l. for further explanations.
RECEIVERS
The manual herein has been written for both the operators and the technicians enabled to service the tool.

8 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
Operators must not carry out jobs reserved to service and/or qualified technicians.
Rivit S.r.l. is not liable for any damage deriving from the failed observance of this rule.
PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or
anything else that may compromise its legibility.
VIBRATION
When used correctly, the tool does not produce any dangerous vibration.
NOISE LEVEL
The tool is designed and manufactured in such a way that the noise level is very low. The weighed equivalent continuous acoustic
pressure level A in the operator position is indeed below 80 dB (A).
This information can allow the tool user to better evaluate the possible risks of danger.
TECHNICAL DATA
The following table provides the technical data and features of the tool, to which you must refer when contacting the ATLAS®Technical
Assistance Department at PennEngineering.
TECHNICAL DATA AND FEATURES
TABLE 2.4-A TECHNICAL DATA AND FEATURES
AIR WORKING PRESSURE 90 PSI / 6 bar
MIN – MAX AIR PRESSURE 70 to 100 PSI / 5 – 7 bar
AIR CONSUMPTION PER CYCLE AT 6 BAR 5 liter
MAX STROKE .256” / 6.5 mm
MAX FORCE 6 lbs. / 26.6 N
MOTOR SPEED (SCREWING)
MOTOR SPEED (UNSCREWING CYCL)
DIRECT UNSCREWING SPEED
2250 rpm a 6.5 bar
2250 rpm a 6.5 bar
2250 rpm a 6.5 bar
WEIGHT (WITHOUT KIT) 4.85 lbs. / 2.2 Kg
VIBRATIONS < 2.5 m/s2
NOISE LEVEL 76 dB (A)

PennEngineering • www.pemnet.com 9
Instruction Manual - RIV939P
Figure 2.4-B
Figure 2.4-C
REF. CODE QTY DESCRIPTION
Fig. 2.4-C 3531800 1 KIT939P-SPECIAL EXTENDED HEAD
A/1. 3446600 1 90 MM EXTENDED SLEEVE
A/2. 3446900 1 90 MM INTERNAL EXTENDED SLEEVE
When ordering these two items, you can reach a total head extension of 165 mm (see figure 2.4-C)
A/1 A/2

10 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
2.5 - NOSE ASSEMBLIES AND STANDARD ACCESSORIES
The nose assemblies stated below refer to standard tools.
A special tool may require special parts, dierent to those listed.
Figure 2.5-A
REF. CODE QTY DESCRIPTION
RIV939P- HYDROPNEUMATIC TOOL
FOR RIVET NUTS WITH OIL PRESSURE
ADJUSTMENT (FORCE)
Fig.2.5-A 4843900 1 RIV939P-HYDROPNEUMATIC TOOL
FOR RIVET NUTS (IN CASE)
50. 3064400 1 HYDRAULIC OIL TYPE ISO VG 32
100CC
51. 0369800 1 PLASTIC CASE
52. 0207300 1 UNIVERSAL KEY
53. 2533800 1 EMERGENCY AND STROKE
REGULATION PIN
54. 4154200 1 REGULATION WRENCH MM. 3,0
- - 1 INSTRUCTION MANUAL
53 50 51
52
54
Hook for Balancer (Code 4229800).

PennEngineering • www.pemnet.com 11
Instruction Manual - RIV939P
Head RING NUT can be ordered separately (Rivit code 0327700).
COMPLETE SPECIAL HEAD Ø 20,0, M8 (Rivit Code 4281000).
Upon request, we can supply the head in dierent diameters and holes according to your needs.
A1
A2
Ø 8,0
Ø 20,0
Insert Nose Assembly
Thread Part No. For Part No. For
Size Complete Insert Replacement
Nose Assembly SHCS / Mandrel(1)
#4-40 4326700 MC-91251A078 (50/box)
#6-32 3755100 IN-14328 (100/box)
#8-32 3755500 IN-03190 (100/box)
#10-24 — IN-08823 (100/box)
#10-32 3755900 IN-07085 (100/box)
1/4-20 3756100 IN-05336 (100/box)
1/4-28 — IN-08057 (100/box)
5/16-18 3756300 IN-04153 (100/box)
5/16-24 — IN-10834 (100/box)
3/8-16 3756700 IN-15776 (100/box)
3/8-24 — IN-16488 (50/box)
1/2-13 4361600 –
M3 3441100 IN-06219 (200/box)
M4 3441200 IN-03023 (200/box)
M5 3441300 IN-03038 (200/box)
M6 3441400 IN-13128 (200/box)
M8 3441500 IN-21070 (100/box)
M10 3441600 IN-03088 (100/box)
M12 3441700 –
NOSE ASSEMBLY PART NUMBERS Nose assembly
screws into here

12 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT #6-32
REF. PART NUMBER QTY DESCRIPTION
1 3755100 1 KIT FOR BLIND THREADED INSERT #6-32 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3755200 1 HEAD WITH RING NUT FOR #6-32 SCREW
3 3753300 1 ADAPTER FOR #6-32 SCREW (HOLE Ø 3.6)
4 IN-14328 (100/box) 1 SOCKET CAP SCREW #6-32 X 1.5”
5 3753400 1 HEXAGONAL JOINT WITH SPRING FOR #6-32 SCREW

PennEngineering • www.pemnet.com 13
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT #8-32
REF. PART NUMBER QTY DESCRIPTION
1 3755500 1 KIT FOR BLIND THREADED INSERT #8-32 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3755600 1 HEAD WITH RING NUT FOR #8-32 SCREW
3 3753800 1 ADAPTER FOR #8-32 SCREW (HOLE Ø 4.2)
4 IN-03190 (100/box) 1 SOCKET CAP SCREW #8-32 X 1.5”
5 3753900 1 HEXAGONAL JOINT WITH SPRING FOR #8-32 SCREW

14 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT #10-32
REF. PART NUMBER QTY DESCRIPTION
1 37555900 1 KIT FOR BLIND THREADED INSERT #10-32 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3755600 1 HEAD WITH RING NUT FOR #10-32 SCREW
3 3471700 1 ADAPTER FOR #10-32 SCREW (HOLE Ø 5.0)
4 IN-07085 (100/box) 1 SOCKET CAP SCREW #10-32 X 2.25”
4 IN-08823 (100/box) 1 SOCKET CAP SCREW #10-24 X 2.25”
5 3472000 1 HEXAGONAL JOINT FOR #10-32 SCREW
1
2
3
4 5

PennEngineering • www.pemnet.com 15
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT 1/4-20
REF. PART NUMBER QTY DESCRIPTION
1 3756100 1 KIT FOR BLIND THREADED INSERT 1/4-20 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756200 1 HEAD WITH RING NUT FOR 1/4-20 SCREW
3 3754600 1 ADAPTER FOR 1/4-20 SCREW (HOLE Ø 6.5)
4 IN-05336 (100/box) 1 SOCKET CAP SCREW 1/4-20 X 2.25”
4 IN-08057 (100/box) 1 SOCKET CAP SCREW 1/4-28 X 2.25”
5 3754700 1 HEXAGONAL JOINT FOR 1/4-20 SCREW
1
2
3
4 5

16 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT 5/16-18
REF. PART NUMBER QTY DESCRIPTION
1 3756300 1 KIT FOR BLIND THREADED INSERT 5/16-18 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756400 1 HEAD WITH RING NUT FOR 5/16-18 SCREW
3 3755300 1 ADAPTER FOR 5/16-18 SCREW (HOLE Ø 8.1)
4 IN-04153 (100/box) 1 SOCKET CAP SCREW 5/16-18 X 2.25”
4 IN-10834 (100/box) 1 SOCKET CAP SCREW 5/16-24 X 2.25”
5 3755000 1 HEXAGONAL JOINT FOR 5/16-18 SCREW
1
2
3
4 5

PennEngineering • www.pemnet.com 17
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT 3/8-16
REF. PART NUMBER QTY DESCRIPTION
1 3756700 1 KIT FOR BLIND THREADED INSERT 3/8-16 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756800 1 HEAD WITH RING NUT FOR 3/8-16 SCREW
3 IN-15776 (100/box) 1 SOCKET CAP SCREW 3/8-16 X 2.5”
3 IN-16488 (50/box) 1 SOCKET CAP SCREW 3/8-24 X 2.5”
4 3755700 1 HEXAGONAL JOINT FOR 3/8-16 SCREW
1
2
34

18 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT 1/2-13
1
REF. PART NUMBER QTY DESCRIPTION
1 4361600 1 KIT FOR BLIND THREADED INSERT 1/2-13
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 4378400 1 M8X6 SOCKET CAP SCREW NUT
3 4378500 1 M8 - 1/2-13 UNC DOUBLE THREAD BUSH
4 4378600 1 HEAD (HOLE Ø 8.1)
5 3472600 1 ADAPTER (HOLE Ø 8.1)
6 4187000 1 M8X70 SOCKET HEAD CAP SCREW 8.8, UNI 5931
7 3472900 1 HEXAGONAL JOINT FOR M8 SCREW
2 3 4 5 6 7

PennEngineering • www.pemnet.com 19
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT M3
REF. PART NUMBER QTY DESCRIPTION
1 3441100 1 KIT FOR BLIND THREADED INSERT M3 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3457500 1 HEAD WITH RING NUT FOR M3 SCREW
3 3457400 1 ADAPTER FOR M3 SCREW
4 IN-06219 (200/box) 1 SOCKET CAP SCREW M3X40 12.9 UNI5931/DIN912
5 3466200 1 HEXAGONAL JOINT WITH SPRING FOR M3 SCREW
REF. PART NUMBER QTY DESCRIPTION
4a 2193500 1 SOCKET CAP SCREW M3X50 12.9 UNI5931/DIN912
On request, we can provide a longer screw than the standard one.

20 PennEngineering • www.pemnet.com
Instruction Manual - RIV939P
KIT FOR BLIND THREADED INSERT M4
REF. PART NUMBER QTY DESCRIPTION
1 3441200 1 KIT FOR BLIND THREADED INSERT M4 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3470200 1 HEAD WITH RING NUT FOR M4 SCREW
3 3466300 1 ADAPTER FOR M4 SCREW
4 IN-03023 (200/box) 1 SOCKET CAP SCREW M4X55 12.9 UNI5931/DIN912
5 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW
REF. PART NUMBER QTY DESCRIPTION
4a 4186400 1 SOCKET CAP SCREW M4X65 12.9 UNI5931/DIN912
On request, we can provide a longer screw than the standard one.