AUMA SV 05.1 User manual

Globe valve actuators
SV 05.1 – SV 07.1
with actuator controls
MEC 02.1
Marine version
Operation instructions Assembly, operation, commissioning

2
Globe valve actuators SV 05.1 – SV 07.1
with actuator controls MEC 02.1 marine version Operation instructions
Scope of these instructions: These instructions are valid for globe valve actuators
of the type range SV 05.1 – SV 07.1
with controls MEC 02.1 in marine version.
Table of contents Page
1. Safety instructions 3
1.1. Range of application 3
1.2. Commissioning (electrical connection) 3
1.3. Maintenance 3
1.4. Warnings and notes 3
2. Short description 3
3. Technical data 4
4. Transport and storage 6
5. Packaging 6
6. Mounting to valve 7
7. Manual operation 8
8. Electrical connection 9
9. Switch compartment 11
9.1. Switch compartment: open 11
9.2. Switch compartment: close 11
10. End position detection: check and set 12
10.1. Clockwise closing: 12
10.2. Counterclockwise closing: 13
11. Test run 14
11.1. Direction of rotation: check 14
11.2. End position detection: check 14
12. Electronic position transmitter RWG (option): set 15
13. Mechanical position indicator: set 16
14. Actuator controls MEC 02.1 17
14.1. Type of seating: set 17
15. Fuses 18
16. Maintenance 19
17. Lubrication 19
18. Disposal and recycling 19
19. Service 19
20. Spare parts list 20
20.1. Globe valve actuator SV 05.1 – SV 07.1 20
21. Declaration of incorporation and EC declaration of conformity 22
Index 25
Addresses of AUMA worldwide 26

1. Safety instructions
1.1. Range of application AUMA globe valve actuators are designed for the operation of valves in the
shipbuilding industry. For other applications, please consult AUMA. The
manufacturer is not liable for any possible damage resulting from use in
other than the designated applications. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
designated use.
1.2. Commissioning
(electrical connection)
During electrical operation, certain parts inevitably carry hazardous volt-
ages. Work on the electrical system or equipment must only be carried out
by a skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.
1.3. Maintenance The maintenance instructions (refer to page 19) must be observed, other-
wise a safe operation of the actuator is no longer guaranteed.
1.4. Warnings and notes Failure to observe the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe oper-
ation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.
This pictograph means: Note!
“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequen-
tial damage.
This pictograph means: Warning!
“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.
2. Short description AUMA globe valve actuators type SV 05.1 – SV 07.1. have a modular design.
Motor and gearing are mounted in a common housing and make up a coaxial
unit together with the output drive.
Manual operation is possible without change-over.
The globe valve actuators are driven by an electric motor and controlled by
the separate controls MEC 02.1.
In end position OPEN, the limitation of travel is realised via end position
sensors. In end position CLOSED, the actuator is switched off via torque
seating (excess current measuring) or via end position sensors.
3
Globe valve actuators SV 05.1 – SV 07.1
Operation instructions with actuator controls MEC 02.1 marine version

3. Technical data
4
Globe valve actuators SV 05.1 – SV 07.1
with actuator controls MEC 02.1 marine version Operation instructions
Features and functions
Power supply
Type of duty1) Short-time duty S2 - 15 min
Motors Variable speed motor for 1-phase AC current
Insulation class F, tropicalized
Motor protection Power cut-off
Speed control Actual value monitoring by hall sensors. PI speed control with defined load/speed range
Self-locking Yes
Limit switching Contactless end position switches (hall sensors) for end positions OPEN and CLOSED
Torque switching Electronic current measuring
Mechanical position indicator Continuous indication, adjustable
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during
electric operation
Electrical connection SV: 2 plug/sockets connectors with crimp connection
(make ITT Cannon or Amphenol) and dust covers2):
Mains and motor: 5-pole, controls: 17-pole,
Cross section max. 1.5 mm2
Cable diameter for motor: max. 13.5 mm, for controls: max. 18.7 mm
MEC: 4 plug/sockets connectors with crimp connection
(make ITT Cannon or Amphenol) and dust covers2):
Mains and motor: 5-pole, controls: 17-pole,
Cross section max. 1.5 mm
Cable diameter for motor: max. 13.5 mm, for controls: max. 18.7 mm
Splined coupling
for connection
to the valve shaft
Standard: Coupling without bore
Options: Machined coupling with bore and keyway, square bore or
bore with two-flats according to EN ISO 5211
Switchgear Motor control via 3-phase link with protective network, galvanically isolated via driver stage,
operated by motor controller
Control Control inputs 24 V DC, OPEN - CLOSE continuous signal, galvanically isolated via
opto-coupler
Current consumption: approx. 15 mA per input
Status signals Standard: 3 potential-free change-over contacts with one common,
max. 24 V DC, 2 A (resistive load):
End position OPEN, end position CLOSED,
Collective fault signal (torque fault, phase failure)
Option: 2 additional potential-free change-over contacts with
one common, max. 24 V DC, 2 A (resistive load):
Selector switch LOCAL, selector switch REMOTE (110 V AC only)
Position feedback
(option)
Electronic position transmitter RWG (2-wire, external supply)
with analogue output 4 – 20 mA (load max. 600 Ω)
Wiring diagram (basic version) CIM910-001001000 AIM110-000
1) Based on 20 °C ambient temperature and at an average load with running torque
2) Female sockets and connecting cables are not included in the basic version. Other makes (e.g. GISMA, Litton Veam) are available on request.
Table 1: valve actuator SV 05.1 – SV 07.1 with actuator controls MEC 02.1
1-phase AC current
voltages/frequencies
Volt 110 – 120 220 – 240
Hz 50/ 60 50/ 60

5
Globe valve actuators SV 05.1 – SV 07.1
Operation instructions with actuator controls MEC 02.1 marine version
Service conditions
Enclosure protection according to
EN 60529
Standard: IP 67
Option: IP 68
Corrosion protection SV: Sea water resistant housing made of bronze
MEC: Housing made of sea water resistant aluminium, electro dip coated, black
All external screws and shafts are of stainless steel
Ambient temperature –25 °C to +70 °C
Electromagnetic Compatibility
(EMC)
Limit class 2 according to VG 95373 (marine)
Shock test
according to BV 0440[1]
Standard: 180 g
Option: 400 g
Vibration test
according to BV 0430[2]
4 – 90 Hz
Weight MEC: approx. 3.5 kg (including plug/socket connectors)
MEC: approx. 4.3 kg (including plug/socket connectors)
with local controls
Local controls (option)
only for 110 – 120 V power supply
Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push-buttons OPEN - STOP - CLOSE
3 indication lights:
End position CLOSED (yellow)
fault (red)
end position OPEN (green)
Further information
EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
Reference documents Product description “Electrical valve actuators SV 05.1 – SV 07.1”
Dimensions SV 05.1 – SV 07.1
Technical data SV 05.1 – SV 07.1
Electrical data SV 05.1 – SV 07.1

4. Transport and storage .Transport to place of installation in sturdy packing.
.Do not attach ropes or hooks to the handwheel/crank for the purpose of
lifting by hoist.
.If valve actuator is mounted on valve, attach ropes or hooks for the
purpose of lifting by hoist to valve and not to valve actuator.
.Store in a well-ventilated, dry room.
.Protect against floor dampness by storage on a shelf or on a wooden
pallet.
.Cover to protect against dust and dirt.
.Apply suitable corrosion protection agent to uncoated surfaces.
If valve actuators are to be stored for a long time (more than 6 months), the
following points must be observed additionally:
.Prior to storage: Protect uncoated surfaces, in particular the output drive
parts and mounting surface, with long-term corrosion protection agent.
.Check for corrosion approximately every 6 months. If first signs of corro-
sion show, apply new corrosion protection.
5. Packaging Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can
easily be separated and recycled.
For the disposal of the packaging material, we recommend recycling and
collection centres.
We use the following packaging materials: wood, cardboard, paper, and PE
foil.
6
Globe valve actuators SV 05.1 – SV 07.1
with actuator controls MEC 02.1 marine version Operation instructions

6. Mounting to valve Mounting is most easily done with the valve shaft pointing vertically upward.
But mounting is also possible in any other position. The globe valve actuator
leaves the factory in position CLOSED.
.Prior to mounting, the globe valve actuator must be driven to the end stop
CLOSED by turning the handwheel/crank clockwise.
.Thoroughly degrease mounting faces of valve actuator and valve.
.Place coupling sleeve on to valve shaft and secure (figure 1). Ensure that
dimensions X and Y are observed.
.Apply non-acidic grease at toothing of coupling.
.Adjust multi-turn actuator until alignment of the fixing holes in actuator and
valve mounting flange. If required, shift actuator position by one tooth on
the coupling. If required, turn handwheel/crank slightly in directions OPEN
or CLOSE until holes align to the threads.
.Ensure that the spigot mates uniformly in the recess and that the
mounting faces are in complete contact.
.Fasten actuator with screws (refer to table 2). Tightly fasten screws evenly
crosswise.
7
Globe valve actuators SV 05.1 – SV 07.1
Operation instructions with actuator controls MEC 02.1 marine version
A
X
B
Z
Y
Figure1: Valve shaft coupling
Coupling
Valve
Grub screw
Type X max Y max Z max A2-80 TA[Nm]
SV 05.1 3 6 35 4 x M 8 25
SV 07.1 3 6 35 4 x M 10 50
Reach of the screw 1.5 x thread diameter
Table 2: Tightening torque for screws

7. Manual operation For purposes of setting and commissioning, in case of motor or power
failure, the actuator may be operated manually. Different versions are avail-
able as operation elements, refer to figures 2 to 5.
Manual operation is activated by turning the handwheel/crank. A
change-over is not required.
The handwheel/crank does not rotate during motor operation.
Turning the handwheel/crank during motor operation results
in an extension or reduction of the operating time,
depending on the direction of rotation.
8
Globe valve actuators SV 05.1 – SV 07.1
with actuator controls MEC 02.1 marine version Operation instructions
Figure 2: Crank handle with
cylindrical grip
Figure 3: Crank handle with
conical grip
Figure 4: Handwheel with five ripple
ring
Figure 5: Handwheel with five edge
ring

8. Electrical connection Work on the electrical system or equipment must only be
carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.
AUMA globe valve actuators SV 05.1 – SV 07.1 are operated via the
controls MEC 02.1. These are designed to be mounted separately on a wall.
Suitable, flexible, and screened cables must be used between controls and
actuator. The max. permissible cable length between actuator and controls
is 50 m.
.Check whether type of current, supply voltage, and frequency comply with
motor data (refer to name plate at controls MEC 02.1).
.Remove dust covers, if provided.
The mains connection and the connection between actuator and controls
MEC 02.1 is made by two plug/socket connectors each, with crimp-type
connection.
Refer to next page.
9
Globe valve actuators SV 05.1 – SV 07.1
Operation instructions with actuator controls MEC 02.1 marine version
XA1
XG4
XG3
XG2
XG1
XA2
Figure 6: Wiring
Controls MEC 02.1 Globe valve actuator
Pin
Socket
Socket
Pin
Pin
Socket
Supply (mains) Signals control Motor supply Signals from/ to actuator
Signals
from/to
actuator
Motor
supply

For crimping, the operator must use an appropriate tool, e.g. the Cannon
four way crimp tool.
Terminal cross sections: Mains/motor: max. 1.5 mm²
Control cables: max. 1.5 mm²
Plug socket connector XG2; XA2 Plug socket connector XG1; XA1
17 contacts (pole diagram, 5 contacts (refer to pole diagram,
figure 7) figure 8)
Plug socket connector XG4 Plug/socket connector XG3
17 contacts 5 contacts
(pole diagram figure 7 inversed) (pole diagram figure 8 inversed)
.Connect cables according to order-related terminal plan.
The terminal plan pertaining to the globe valve actuator is attached to the
handwheel in a weather-proof bag, together with the operation instruc-
tions. In case the terminal plan is not available, it can be obtained from
AUMA (state commission no., refer to name plate) or downloaded directly
from the Internet (www.auma.com).
.Protective earth connection interface is provided and marked according to
DIN 40011.
10
globe valve actuators SV 05.1 – SV 07.1
with actuator controls MEC 02.1 marine version Operation instructions
Figure 7: Standard connection
controls (socket carrier)
Figure 8: Standard connection
mains/motor (socket carrier)