AUTOL ALP01 Series User manual

ALP01 - Single and Multipoint Lubrication Pump
Installation Manual

1
Overview:
•The ALP01 lubrication pump is a ruggedly designed automatic lubrication pump that can be
used as a single or multi point lubricator
• The design pressure of the pump is a 4MPA, 40 bar, or 580 psi utilizing a battery and plunger
pump system
•There are 3 models to choose from with either 120, 250, or 500 ml reservoirs
•The lubricator is suitable for many industries such as mining, materials and aggregates,
distribution centers, conveyor systems, ports, food processing, electrical motors, machine
tools, textiles, oil and gas, commercial vehicles, construction machinery, heavy equipment,
marine, etc.
•Autol manufactures larger models requiring higher pressure, more lubrication points, etc,
Model designations:
Model Description:
ALP01 lubrication pump is refillable and defined according to the model nameplate.
ALP01-120 = 120 ml tank
ALP01-250 = 250 ml tank
ALP01-500 = 500 ml tank
Technical parameters
No.
Item
Technical Data
1
Output pressure
2Mpa
The max output
pressure
4MPa
2
Tank volume
500ml\250ml\120ml
3
Available grease
NLGI#000 -NLGI#2
4
Voltage
3.6V
5
Temperature
-20℃～60℃

2
Outlet connector
R3/8(metric standard)
6
Running model
1、3、6、12、24 months (5 model)
7
500ml dimension
285mm×85mm（Height*Diameter）
250ml dimension
225mm×85mm（Height*Diameter）
120ml dimension
195mm×85mm（Height*Diameter）
10
Anti-corrosion level
C4H
11
Control model
Built-in monitor
12
Built-in monitor
LED screen：running model and status
Lubrication pump
Components of ALP01 lubrication pump
①Magnetic cap - Take off the magnetic cap before refilling. The cap can be removed by holding
the included fob on the activate field. This is also used to setup the pump parameters (see below)
②Fillling nipples ③Tank assembly ④Pump head assembly
⑤Outlet connector ⑥Battery - Replacable Battery

3
Dimensions:
Battery and Activation
Installation and replacement of battery:

4
1. First install seal ④ to the bottom of the hole, pay particular attention not to scratch or damage the
seal during the installation process, do not use hard or sharp objects or try to force the installation
2. Align cover ③ and gently push on to the lubrication pump ①;
3. Use a Phillips #2 screwdriver to tighten the cover screws ②, the recommended installation torque is
0.8N·m;
4. After completing the above operations, start the lubrication pump to confirm normal operation
5. Reverse the procedure for removing the battery
Note:
● The battery is prohibited to be disassembled without permission as it may cause the battery to
explode
●Do not install non-Autol batteries on the lubrication pump. Failure to do so may cause damage to
the lubrication pump.
Battery Life:
-Battery life will depend on the environmental temperature and load conditions
such as the viscosity of the grease, number of lines, etc.
-It is recommended to replace the battery when replenishing the grease canister
Number
Part Number:
Name
QTY
1
2010110010
ALP01 Lubrication pump
1
2
2010120070
Cross recessed cheese head screw
M3*8
4
Standard spring washer 3
4
Small washer 3
4
3
Battery parts
1
4
Battery compartment seal
1

5
Activation and Operation:
A magnetic fob is used to control the functions of the lubricator such as the adjustment of
the lubrication cycles. Place the fob on the activate field and keep it there more than 2
seconds and remove the magnetic cap.
Activate field Function Operation
Setup Setting up
month of
operation
1. When the magnetic FOB touches the setup activation field the
pump enters setting mode;
2. In setting mode, the lubrication cycle can be adjusted while the
fob is touching the activation field and the month light will flash .
●Lubrication setting month range: 1, 3, 6, 12, or 24 months, when
the fob generates an effective tough signal it will be adjusted again
on the basis of the original setting month
●In the setting state, if there is no operation for 10 seconds, the
pump will return to operating status
Test Switching
the state of
the
lubrication
pump
1.While the fob touches the activation field, the month light will be
flash or the alarm light will flash ;
2.If the fob touches the field, the working and pause state of the
lubrication pump will be changed
Installation and commissioning
Installation requirements:
1. Choose an area where there should be no moving parts that would cause interference or would damage the
lubrication pump

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2. Ensure there is enough space for operation (refilling the grease, maintenance, etc.)
Note: Before installing the lubricating pump, use a manual grease gun to clear the lubricating oil
path to ensure that the lubricating oil path is free from any blockages
Installation and commissioning
1. Before starting the ALP01 lubricating pump, remove the magnetic cap and fill the oil tank with
grease through the oiling connector;
a. During the filling of grease into the fuel tank, be careful not to allow dust or foreign objects to
enter the fuel tank
b. Fill the oil tank with grease in time before commissioning, try to avoid the idling operation of the
lubrication pump for a long time
c. It is necessary to ensure the cleanliness of the surrounding environment of the lubricating pump,
and at the same time avoid the pollution of the surrounding environment caused by the grease filling
process
2. Before starting the lubrication pump, use the magnetic cap to confirm the operation mode
selection;
3. Manually jog the lubrication pump and connect it to the system after the oil is discharged
normally
a. When the lubricating pump is filled for the first time, the oil outlet of the lubricating pump should
be opened, and the air in the oil tank should be drained before connecting to the system
b. All system components (such as progressive distributors, pipelines, joints, etc.) connected after the
lubrication pump must meet the maximum system pressure requirements;
c. It is recommended to connect a safety valve (the cracking pressure should not exceed 4MPa) when
the lubrication pump is connected to the distributor to protect the system;
d. Due to different grease types and different on-site ambient temperature, there will be differences
in the lubricating pump oil discharge time during the first start.
Fault analysis and troubleshooting
Fault
Name
Explanation
Action
Red LED
pulsing
Low battery
Replace battery

7
Overflow
Alarm
The pump is blocked Clear or replace the grease
output tube
Low temperature - the
viscosity of grease
changed
No action required
3 times of motor
overflow
continuously be
tested while
working , it will no
longer enter into
automatic lubrication
or manual lubrication
It will be released
automaticlly while enter into
the setting state
No grease from the pump
Air has entered the
reservoir
Open the outlet of the pump
and activate pump until the
air has been purged
Reservoir is empty Fill reservoir
Transportation and Storage:
Transportation:
1. Handle with care when loading and unloading;
2. During loading, unloading and transportation, collision with other items should be avoided.
If any damage occurs the unit should be replaced with a new unit.
Storage:
1. The product should be stored in a warehouse that is ventilated, dry, dust free , not in direct sunlight
and free of any corrosive gases
2. Plug all open pipelines to prevent the intrusion of dust and impurities;