Avantco A36304 User manual

Grapple Bucket
2019 1
Operator's Manual for Attachment
Grapple Bucket
Product number
900 mm
A36304
1050 mm
A36316
1300 mm
A36323
English
A436445 2019 1 EN 2018-
www.avanttecno.com

Grapple Bucket 2019 1

Grapple Bucket 2019 1
CONTENTS
1. FOREWORD ............................................................................................................................................4
2. DESIGNED PURPOSE OF USE.............................................................................................................5
3. SAFETY INSTRUCTIONS FOR USING THE ATTACHMENT........................................................6
3.1 Personal protective equipment........................................................................................................................... 8
3.2 Safe shutdown procedure.................................................................................................................................... 9
4. TECHNICAL SPECIFICATIONS ..........................................................................................................10
4.1 Safety labels and main components of the attachment.................................................................................. 10
5. ATTACHING THE ATTACHMENT ....................................................................................................12
5.1 Connecting and disconnecting hydraulic hoses............................................................................................... 13
6. INSTRUCTIONS FOR USE....................................................................................................................15
6.1 Checks before use................................................................................................................................................. 16
6.1.1 Operator qualification .................................................................................................................................. 16
6.2 Operating the Grapple bucket............................................................................................................................ 17
6.3 Using a bucket........................................................................................................................................................ 18
6.4 Material handling.................................................................................................................................................... 20
6.5 Storing the attachment......................................................................................................................................... 21
7. MAINTENANCE AND SERVICE ..........................................................................................................22
7.1 Inspection of hydraulic components.................................................................................................................. 22
7.2 Cleaning the attachment ...................................................................................................................................... 23
7.3 Lubrication .............................................................................................................................................................. 23
8. WARRANTY TERMS..............................................................................................................................24

4 (26)
1. Foreword
Avant Tecno Oy would like to thank you for your purchase of this attachment for your Avant loader. It has
been designed and manufactured on the basis of years of experience on product development and
manufacturing. By familiarising yourself with this manual and following the instructions, you ascertain your
safety and ensure the reliable operation and long service life of the equipment. Read the instructions carefully
before starting to use the equipment or performing maintenance.
The purpose of this manual is to help you to:
operate the equipment in a safe and efficient manner
observe and prevent any hazardous situations
keep the equipment intact and ensure a long service life
The following warning symbols are used throughout this manual to indicate factors that must be taken into
account to reduce the risk of personal injury or damage to property:
WARNING:
This safety symbol refers to important safety information in this manual.
It warns of an immediate hazard that could cause serious personal
injury.
Read the warning text accompanying the symbol carefully and ensure
that other operators are also familiar with the warnings, since personal
safety is at stake.
This signal word indicates information about the correct operation and maintenance
of the equipment.
Failure to observe
the instructions accompanying the symbol can lead to equipment
breakdown or other property damage.
With these instructions, even an inexperienced user can use the attachment and loader safely. The manual
includes important instructions for experienced AVANT operators as well. Ensure that all persons using the
loader have received proper guidance and familiarised themselves with the manual of the loader, each
attachment that are used, and all safety instructions before using the equipment. Using the equipment for
other purposes or use in any other way than described in this manual is prohibited. Keep this manual at hand
throughout the service life of the equipment. If you sell or transfer the equipment, be sure to hand over this
manual to the new owner. If the manual is lost or damaged, you can request a new one from your Avant
dealer or from the manufacturer. Due to continuous product development some of the details shown in this
manual may differ from your equipment. This manual contains the original instructions in English.
In addition to the safety instructions included in this manual, you must observe all occupational safety
regulations, local laws, and other regulations concerning the use of the equipment. Particularly the regulations
concerning the use of the equipment on public road areas must be observed. We reserve the right to change
the contents of the manual without notification.

5 (26)
2. Designed purpose of use
The AVANT Grapple buckets are attachments suitable for use with AVANT multi purpose loaders shown in
Table 1. The Grapple bucket combines a normal bucket and a hydraulic grapple which makes the attachment
suitable for many different tasks. The strong grapple makes it easy to load and move loose materials, which
would fall from other attachments such as the silage forks. The grapple bucket is ideal, for example, for
transporting and loading of branches, wood chips, compost, straw, manure, construction waste etc. It can also
be used as a normal bucket with the grapple in the upright position.
Various width options are available to best suite each task and loader model. When choosing a bucket, the
intended use of the bucket, and the model of the loader should be considered, as shown in Table 1. If the
loader is fitted with other than standard tyres, or differs from original specifications, consult your Avant dealer
to choose the best bucket.
The Grapple bucket is not designed for any other use than what is specified in this manual and must not be
used for any other purposes than intended.
The attachment has been designed to require as little maintenance as possible. The operator can perform
regular maintenance tasks. All repair work can’t be performed by the operator, and demanding repair and
maintenance operations are to be left for professional maintenance. All maintenance work must be done using
proper safety equipment. Spare parts must be identical with original specifications, which can be ensured by
using only original spare parts. A separate spare parts catalogue may be available, consult your Avant dealer.
Familiarise yourself with the manual's instructions regarding service and maintenance. Please contact your
AVANT retailer if you have additional questions about the operation or maintenance of the equipment, or if
you require spare parts or maintenance services.
Table 1 - Grapple Bucket - Compatibility with Avant loaders
Avant
220 series 2
225
225LPG
313S
320S
420
423
520
523
R20
525LPG
R28
528
530
630
R35
635
640
745
750
755i
760i
850
860i
e5
e6
A36304 1100 mm •••- - - - -
A36316 1050 mm - (•) ••(•) - −•
A36323 1300 mm - - (•) •••(•) •
The compatibility recommendations are based on the width of the loader, lifting capacity, and adequate
breakout force. Normally the width of the attachment should match roughly the width of the loader. When
using too wide attachment the actual breakout force (bucket tilting capacity) decreases and the overall
performance will decrease. To estimate the lifting capacity of the loader the load diagram shown in the
operator’s manual of the loader can be used. When using with models marked with (•), full performance may
not be achieved. Additional counterweights may also be required.
For compatibility information with a model not shown in table above, contact your Avant dealer.

6 (26)
3. Safety instructions for using the attachment
Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly
powerful and improper or careless use or maintenance may cause serious personal injury or property
damage. Due to this, all operators must carefully familiarise themselves about correct use and the operator's
manuals of both the loader and the attachment before starting operation. Do not use the attachment if you
have not completely familiarised yourself with its operation and the related hazards.
DANGER
Misuse, carele
ss use, or using an attachment that is in poor condition, may
cause risk of serious injuries.
Familiarise yourself with the controls of the loader,
correct coupling procedure, and the correct way to operate the attachment at a safe
area. Study especially h
ow to stop the equipment in a safe manner. Read all safety
precautions carefully.
Read all safety instructions carefully before handling the attachment
WARNING
When attaching an attachment to the loader, ensure that the locking pins of the
loader's q
uick attach plate are in the lower position and that they have locked
the attachment to the loader. Never lift or move an unlocked attachment.

The Grapple Bucket is designed to be used by one operator at a time. Do not let
others near the danger area of the equipment when it is in use.

Always transport the attachment as low as possible to keep the centre of gravity low,
and keep the telescopic boom retracted during driving.
Risk of getting injured by sharp tines of grapple - Lower the grapple completely
before going near the sharp tines and the grapple, which may lower even if the
loader is not running.
Lower the attachment on the ground and lower its grapple
completely before leaving the driver's seat to avoid unintentional movements of the
loader and the grapple. Follow safe stopping procedure.
Sudden movements can cause the loader to tip over - Operate the controls of
the loader in a slow and calm manner.
Be careful when lifting load to high level or
lifting load from high. Avoid sudden changes in sp
eed or direction to maintain
balance of the loader especially when handling heavy loads. Drive slowly and
carefully especially on inclined terrain or slippery surfaces.
Risk of tipping over - Keep loads close to ground while driving. Carrying heavy
load
s can shift the centre of gravity of the loader and lead to tipping over of the
loader. For the best stability always transport loads as low and close to the loader as
possible, with the telescopic boom completely retracted, to keep the centre of gravity
low.
Risk of crushing - Never go or allow anyone else to go under the loader boom
or attachment.
The stability of the loader may change when leaving the driver’s seat,
leading to tipping over of the machine. Always remember that the boom may lower
unexpe
ctedly due to loss of stability, mechanical fault, or if another person operates
the controls of the loader, leading to crushing hazard. The loader is not intended to
be left to keep a load elevated for longer periods. Lower the attachment firmly on the
gr
ound before leaving the driver's seat and never allow anyone to be under the boom
or attachment.
Keep the loader articulation in straight position when handling heavy loads. When
turning the articulation, the loader may tilt forward.

7 (26)
Observe maximum load indicated in the operator’s manual of the loader. Be
especially careful when the load sensor indicator is activated, if your loader is fitted
with a load sensor system.
Make sure that the surface can bear the total load. Also follow the correct tyre
pressure settings.
Pay attention to the surroundings and any other persons and machines moving in the
vicinity. Pay attention to the contours of the terrain and other hazards, such as
branches and trees that can reach to the driver's area, loose rocks
, and slippery
surfaces.
Make sure that overhead clearance is sufficient. Hitting an overhead obstacle may
cause the loader to tip over. Keep a safe distance from electric cables, lamps, or
other electric systems; hitting live parts may cause electric shock.
Ensure that ventilation is sufficient when operating indoors. Do not operate the loader
in closed spaces regardless of the engine or fuel type. Exhaust gases may
concentrate to hazardous levels.
Never use the attachment to lift or to transport persons or as any kind of work
platform even temporarily.
Make sure to use only an attachment that is in good condition. Check the attachment
thoroughly in regular intervals. Do not modify the attachment in a manner that would
affect its safety. It is p
rohibited to drill holes on the attachment, and welding or other
means of fixing hooks or other objects on the attachment is strictly prohibited.
Shut down the loader and place the attachment to a safe position as shown in Safe
stopping procedure before any cleaning, maintenance, or adjustments.
Use the attachment only for its intended purpose. Other use may create unnecessary
safety risks, and the equipment may get damaged.
Make sure that the loader is equipped with necessary safety components, and that
they are in working condition. Seat belt must be used. If there are specific hazards
related to the operating area, use appropriate safety equipment.
Also read the safety instructions and correct use of the loader from the operator's
manual of the loader.
. ..
WARNING

8 (26)
DANGER
Risk of crushing -
Going under the loader boom or an attachment can cause
serious injury or death.
Never go under the loader boom and prevent others from
getting near lifted boom or attachment. Going under a raised attachment
or loader boom
is dangerous, as the boom may lower due to loss of stability, mechanical fault or when
other person operates the controls of the loader. Lower the attachment firmly on the
ground before leaving the driver’s seat.
WARNING
Risk of crushing -
Never allow anyone to get under a
lifted attachment or loader boom.
Keep in mind that the
loader boom can be lowered or tilted even if the engine has
been shut down (crushing hazard). The loader is not intended
to be left to keep a load elevated for
longer periods. Always
lower the attachment to a safe position before leaving the
driver's seat.
3.1 Personal protective equipment
Remember to wear proper personal protective equipment:
The noise level at the driver's seat may exceed 85 dB(A) dependi
ng on loader
model and operating cycle. Extended exposure to loud noise can cause
hearing impairment. Wear hearing protection while working with the loader.
Wear protective gloves.
Wear safety boots whenever working with the loader.
Wear safety glasses e.g. when handling hydraulic components.
When working at construction sites, a safety helmet is recommended and may
be mandatory in addition to the falling objects protective structure (FOPS) on
the loader. Find out about other necessary safety e
quipment at your specific
work site.
. ..

9 (26)
3.2 Safe shutdown procedure
Safe stopping of the attachment, before going near the attachment:
WARNING
Always stop the attachment following safe stopping procedure before leaving
the driver's seat. Safe stoppin
g procedure prevents all unintentional movements of
the attachment. Note that the loader boom can move down even if the engine of the
loader is turned off. Safe stopping procedure:
Set the bucket to a stable position (bucket closed).
Lower the boom and the attachment on the ground.
Shut down the loader engine and lock the parking brake.

Release residual pressure from the hydraulic system; move all hydraulic control
levers to their extreme positions a couple of times.
Prevent starting of the machine, remove ignition key.

Make sure the grapple is completely lowered before leaving the attachment
unattended.

10 (26)
4. Technical specifications
Table 2 - Grapple Bucket - Specifications
Product number A36304 A36316 A36323
Total width: 900 mm 1050 mm 1300 mm
Maximum allowed load: 400 kg 500 kg 600 kg
Weight: 130 kg 146 kg 168 kg
Grapple operation: Hydraulic cylinder
Maximum input of hydraulic energy: max 22,5 MPa (225 bar)
Suitable Avant loaders: See Table 1
4.1 Safety labels and main components of the attachment
Listed below are the labels and markings on the attachment. They must be visible and readable on the
equipment. Replace any unclear or missing label. New labels are available via your retailer or contact
information provided on the cover.
WARNING
Make sure all warning decals are readable.
The warning labels contain important
safety information and they help to identify and remember the hazards related to the
equipment. Replace damaged or missing warning labels with new ones.
Attachment identification plate
A417984 / A417990 / A418023
A46771 A46772 A46803
To apply a new label: Clean the surface thoroughly to remove all grease. Allow it to dry completely. Peel off
the protective film of the label and press firmly to apply. Take care not to touch the glue of the label.

11 (26)
.
Table 3 - Decal locations and warning messages
Decal Warning message
1 A46771 Misuse hazard -
Read instructions before
use.
2 A46772 Crushing hazard -
Do not go under a
raised attachment; stay away from raised
equipment.
3
A46803
Pinching and cutting hazard, keep clear
of moving parts, do not leave the
equipment running. Operate the
attachment only from the driver’s seat.
4
A417984 /
A417990 /
A418023
Attachment identification plate
. ..
Table 4 - Grapple Bucket - Main components
1 Frame with Avant quick coupling brackets
2 Grapple
3 Grapple cylinder
4 Faster multi connector holder
5 Cutting edge & side cutting edges

12 (26)
5. Attaching the attachment
Attaching the attachment to the loader is quick and easy, but it must be done carefully. The attachment is
mounted to the loader boom by using the quick attach plate on the loader boom and the counterpart on the
attachment.
If the attachment is not locked to the loader, it may detach from the loader and cause a hazardous situation.
The loader must not be driven and the boom must never be lifted when the attachment has not been locked.
To prevent hazardous situations, always follow the coupling procedure shown below. Also remember the
safety instructions shown in this manual. The attachment is mounted to the loader as follows:
WARNING
Crushing risk - Make sure that an unlocked attachment will not move or fall over.
Do not stay in the area between the attachment and the loader. Mount the attachment
only on level surface.
Never move or lift an attachment that has not been locked.
Avant quick coupling system:
Step 1:

Lift the quick attach plate locking pins up and turn them backwards into the slot
so that they are locked in the upper position.
If y
our loader is equipped with a hydraulic attachment locking system, see
additional instructions about the use of the locking system from the relevant
manuals.
Ensure that the hydraulic hoses are not in the way during installation.
Step 2:
Turn the quick attach plate hydraulically to an obliquely forward position.

Drive the loader onto the attachment. If your loader is equipped with a
telescopic boom, you can utilise this.

Align the upper pins of the loader’s quick coupling plate so that they are under
the corresponding brackets of the attachment.
Step 3:
Lift the boom slightly –
pull the boom control lever backward to raise the
attachment off the ground.

Turn the boom control lever left to turn the bottom section of the quick attach
plate onto the attachment.
Lock the locking pins manually or lock the hydraulic locking.
Always check the locking of both locking pins.

13 (26)
WARNING
Risk of crushing - Avoid tipping over the attachment.
Excessive tilting or lifting of an
unlocked attachment increases
the risk of tipping the attachment over. Do not use the
automatic locking of the locking pins when the attachment is lifted more than one meter
from the ground. If the locking pins do not return to the normal position when tilting, do
not tilt or raise the
attachment any more. Lower the attachment on the ground and
secure the locking manually.
WARNING
Risk of falling objects -
Prevent dropping of
attachment.
An attachment that has not been completely locked to the
loader may fall on the boom or towar
ds the operator, or
fall under the loader during driving, causing loss of
control of the loader. Never move or lift an attachment
that has not been locked. Before moving or lifting the
attachment, make sure that the locking pins are in the
lower position a
nd come through the fasteners on the
attachment on both sides.
WARNING
Make sure the loader is compatible with the attachment.
Stability of the loader,
possible overload of the attachment, and compatibility of loader control systems must be
ensured in addition to mechanical compatibility of the attachment. If you use the
attachment with a loader that is not fit to be used with the attachment model you have,
risks include tipping over, damage to attachment due to overload, and risks related to
uncontrolled motion of attachment and its parts. If your loader is not listed in Table 1 on
page 5, ask your Avant dealer before using this attachment.
5.1 Connecting and disconnecting hydraulic hoses
On Avant loaders the hydraulic hoses are connected using the multi connector system. If you have an Avant
300-700 series loader with the conventional quick couplers and wish to change to the multi connector system,
contact your Avant dealer or service point for instructions or installation services.
WARNING
Risk of movement of the attachment and ejection of hydraulic oil -
Never connect
or disconnect quick couplings or other hydraulic components while the control
lever of the auxiliary hydraulics control lever is locked on or if the
system is
pressurized.
Connecting or disconnecting the hydraulic couplings while the system is
pressurized may lead to unintended movements of the attachment, or ejection of high-
pressure fluid, which can cause serious injuries or burns. Follow safe stopp
ing procedure
before disconnecting hydraulics.

14 (26)
Keep all fittings as clean as possible; use the protective caps on both the attachment and
the loader. Dirt, ice, etc. may make using the fittings significantly more difficult. Never
leave the hoses han
ging on the ground; place the couplings onto the holder on the
attachment.
Connecting the multiconnector system:
1.
Align the pins of the attachment connector with corresponding
holes of the loader connector. The multiconnector will not connect
if the attachment connector is upside down.
2.
Connect and lock the multiconnector by turning the lever towards
the loader.
The lever should move easily all the way to its locking position. If the lever does not slide smoothly, check the
alignment and position of the connector and clean the connectors. Also shut down the loader and release the
residual hydraulic pressure.
To disconnect the multiconnector system:
Before disconnecting put the attachment down on a solid and even
surface.
1. Switch off the auxiliary hydraulics of the loader.
2.
While pushing unlock button, turn the lever to disconnect the
connector.
3.
After ending operation put the multiconnector on its holder on the
attachment.
Disconnecting hydraulic hoses:
Before disconnecting the fittings, lower the attachment to safe position on solid and level surface. Turn the
control lever of the auxiliary hydraulics to its neutral position.
When uncoupling the attachment, always disconnect the hydraulic couplings before
unlocking the quick attach plate, to
prevent hose damage and any oil spills. Reinstall the
protective caps on the fittings to prevent impurities from entering the hydraulic system.
Releasing residual hydraulic pressure:
In case residual pressure is left in the hydraulic system of the attachment, it is often possible to disconnect the
hydraulic couplings, but it may be difficult to connect them the next time. If the fittings will not connect, the
residual pressure must be released by turning the auxiliary hydraulics control lever of the loader, when the
engine is turned off. To make sure that there will not be residual pressure in the hydraulic system of the
attachment, shut down the loader engine and move the auxiliary hydraulics control lever of the loader back
and forth before disconnecting the couplings.

15 (26)
6. Instructions for use
Check the attachment and the operating environment once more before starting to work, and that all obstacles
have been removed from the operating area. Quick inspection of the equipment and the operating area before
use are parts of ensuring safety and the best performance of the equipment.
WARNING
Risk of tipping over - Avoid overload.
Loader can tip over
when handling too heavy loads, or because of dynamic
movements caused by driving with and handling of a heavy
load. Do not extend the telescopic boom when the load
approaches the lifting capacity of the loader, or when the
loader boom is in horizontal position. When you notice that
the rear wheels of the loader are about to lift from the ground,
or if the load indicator of the loader (if fitted) signals:
Lower the load calmly and retract the telescopic boom
Avoid sudden changes in speed or direction whenever load is lifted
Use additional counterweights as needed
. ..
WARNING
Risk of falling from heigh
t and crushing under bucket or
loader -
Never use a bucket as a lifting platform or to
carry people.
Never use the loader or its attachments to lift
persons or as any kind of work platform even temporarily.
Never climb on the attachment.
Always lower the b
ucket on the ground before leaving the
driver's seat. The loader is not intended to hold loads lifted for
longer periods of time.
WARNING
Risk of crushing -
The sharp tines of the attachment and
its grapple can cause serious injuries. Make sure that
there are no other persons at the operating area and keep a
safe distance to persons or farm animals. Lower the grapple
before driving with the loader. Stop the loader following the
safe stopping procedure before going near the attachment.

16 (26)
.
6.1 Checks before use
Work can be started when the Grapple bucket has been mounted and the hydraulic fittings connected
according to the instructions. Check the attachment once more before starting work.
Check that hydraulic hoses will not get chafed, and that the grapple joints are lubricated.
Operate the equipment at well lit areas and make sure that ventilation is sufficient.
Remember correct working methods and avoid unnecessary descending from the loader.
Ensure that bystanders are at a safe distance when operating the equipment. Do not let anyone to
enter danger area of the boom or to stay directly in front of the loader. Also make sure that it is safe to
reverse with the loader. Never assume that bystanders will remain where you last saw them;
especially children are often attracted to the moving equipment.
Check the general condition of the attachment and the loader, and check for possible hydraulic oil
leaks. The attachment must not be used, if there is a fault in the hydraulic system of the loader or the
attachment. Refer to Chapter 7 for maintenance instructions.
Operate the attachment and the controls of the loader only when seated on the driver’s seat. Ensure
that the loader and the attachment are used in a safe manner and as intended. Do not allow children
to operate the equipment.
Never operate the loader or attachments while under the influence of alcohol, drugs, medication that
may impair judgement or cause drowsiness, or if not otherwise medically fit to operate the equipment.
Remember correct working methods and avoid leaving the driver’s seat unnecessarily.
. ..
6.1.1 Operator qualification
Anyone who intends to use the attachment must:
Know the intended use of the attachment.
Know how to use the loader safely in different operating conditions.
Read and always follow the instructions concerning the use of the attachment in this operator's
manual.
Have this manual and the operator's manual of the loader available.
Ensure that the loader and the attachment are used in a safe manner and as intended.
Never allow children to operate the equipment.
Never operate the loader or attachments while under the influence of alcohol, drugs, medication that
may impair judgement or cause drowsiness, or if not otherwise medically fit to operate the equipment.
Complete any possible mandatory training required by the employer before use.

17 (26)
.
6.2 Operating the Grapple bucket
Keep the material being transported as
close to the loader and as low as possible.
When transporting objects with the Grapple
bucket, ensure, that th
e load is secured on
the bucket.
Before using the Grapple bucket for the first time, check that the hydraulic hoses are
positioned so, that you can move the loader boom and the grapple to all positions.
Controlling the bucket:
Move the auxili
ary
hydraulics control lever
towards its locking
position (or use the
electric buttons of the
optional electric joystick)
to lower the grapple.
The lever should not be
left to the locking
position.
Move the lever away
from the locking position
to raise the grapple.

18 (26)
WARNING
Risk of serious personal injuries -
Ensure that there are no other persons near the
operating area.
Do not allow others closer than five metres form the grab, to the boom
danger area, or directly in front or back of the loa
der. Move carefully and calmly near
persons or farm animals. Also make sure that it is safe to reverse with the loader.
6.3 Using a bucket
Correct working method is important when lifting material from a pile, as lifting material from a pile requires the
most power from the loader. Use high engine rpm and read the instructions how to operate the loader
correctly from the operator’s manual of the loader.
Filling a bucket by pushing towards a pile of heavy material and then trying to lift or tilt the bucket is not
possible with any loader type. The most effective way to fill a bucket is to push only the tip of the bucket into a
pile, and then material is cut into the bucket by simultaneous driving, lifting and tilting of the bucket, as
illustrated in the following figures. The same basic technique is also applicable when digging material from
ground.
1
Drive slowly, using moderate
to high engine rpm.

Once the tip of the bucket is
in the pile, begin to tilt the
bucket.
2
Scoop the bucket full by
simultaneo
us driving forward,
tilting, and lifting the bucket.
3
Once the bucket is almost full,
lift the bucket with loader
boom.
Keep driving slowly forward.

19 (26)
CAUTION
Keep the loader stable. Always
transport the bucket as low and
close to the ground as
possible. Lift
only at unloading location. Keep the
telescopic boom retracted during
drive.
WARNING
Risk of sudden stop - Drive slow when bucket is placed against the ground
. Avoid
hazards related to sudden stopping of the loader. Hitting an obs
tacle will stop the loader
suddenly, for example in snow clearing work. Check the operating area before operation
and use the seat belt.
If the loader is not equipped with the boom self levelling:
WARNING
Prevent material from falling on you - Monitor the position of the bucket. When
lifting material to a high level, the bucket plate must be simultaneously tilted to prevent
the load from falling from on the loader or the operator. Fitting the loader with the boom
self levelling option makes repeated loading work easier.
WARNING
Avoid sudden loss of stability - Never drag loads from e.g. a shelf.
If the load that
you want to lift from height is too heavy, the loader can tip forward when reversing with
the loader. Never reverse and drag with the
loader before making sure that the loader
can handle the load that is being lifted.

20 (26)
.
6.4 Material handling
Use maximum load indicated in the diagram of the operator’s manual of the loader as a guideline. Remember
that the actual load carrying capacity varies according to operating conditions, especially unevenness of
operating area has a great effect. Be especially careful when the load sensor indicator is activated. Also,
make sure that the ground surface is firm and follow recommended tire pressures.
WARNING
Risk of tipping over -
Avoid overload and keep heavy load close to the loader. Keep
loads close to the ground whenever driving, especially during turns and uneven
terrain. Pay attention that a heavy load or long distance between the loader and
the
centre of gravity of the load will affect the balance and handling of the loader. The use of
additional counterweights is recommended especially when operating smaller loader
models. For 200-series loader the wheel weights are recommended. With heavy
loads,
the telescopic boom must be kept retracted while moving with the loader. Always wear
seat belt.
The information shown in Table 5 can be used to estimate the weight of the load and to avoid too heavy loads.
The values shown in table are intended to serve as general guidelines. Actual material densities may vary
greatly according to factors such as moisture content and compactness of the material.
Table 5 - Typical material densities
Material Density of material, (indicative),
kg / l (t / m³)
Snow 0,2 - 0,8 Example:
General bucket A36709 (volume 220 l, empty
weight 78 kg) is filled with gravel.
The weight of the load, depending on the actual
density of the material, is roughly between 1,7 *
220 +79 = 450 kg and 1,9 * 220 + 79 = 500 kg.
The load ca
rrying capacity must be estimated by
taking in account the compactness of the material
and the evenness of the load
Wood chips 0,15 - 0,3
Wood pellet ~ 0,65
Peat 0,4 - 0,7
Soil 1,5 - 1,8
Gravel 1,7 - 1,9
Sand 1,5 - 2
Concrete, dry 1,7 – 2,5
Crushed rock 1,65 - 2,6