Aventics 580 EtherNet/IP DLR User manual

580 EtherNet/IPTM DLR
Technical Manual
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Conditions For Use of This Product
AVENTICSTM G3 Manifold ("the PRODUCT") SHALL NOT BE USED IN CONDITIONS where any problem, fault or failure
occurring in the PRODUCT may lead to any incident resulting in damage to property, serious injury or loss of life and where
the end user does not have appropriate external backups and fail-safe measures incorporated within the systems that the
PRODUCT is used.
The PRODUCT has been designed and manufactured for use in general industries. Therefore, the PRODUCT and related
document(s) are not for use in any nuclear and/or medical related applications.
For avoidance of doubt, AVENTICS and its affiliated companies shall have no responsibility or liability including but not
limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death
to persons, loss or damage to property caused by the product that are operated or used in application not intended or
excluded by instructions, precautions or warnings contained in AVENTICS documentation including any Technical, User,
Instruction, Safety manuals or bulletins.
Intended Use of This Product
AVENTICS valve systems or I/O stand-alone systems with integrated fieldbus communications are designed to be used on
specific industrial control networks. Emerson recommends that industry best practices are followed for network
segmentation and avoid exposing valve system or stand-alone systems with integrated fieldbus communication directly to
the internet. If external connections are available on the control network or control system, an appropriate firewall should
always be used.
Additionally, the following recommendations should be followed:
•Minimize internet and business network exposure for all control system devices and/or systems and ensure that
they are not accessible from the Internet.
•Locate control system networks and remote devices behind firewalls and isolate them from the business network.
•If remote access is required, only use secure methods such as Virtual Private Networks (VPNs) and recognize that
VPNs may have vulnerabilities and should always be updated to the most current version available. Also recognize
that a VPN is only as secure as the connected devices it serves.
•NETWORK SECURITY IS YOUR RESPONSIBILITY! It is the responsibility of every user to assess their
own level of risk with regards to the specific aspects of each application and determining appropriate
related action.
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Safety Precautions
Before using this product, please read this manual and the relevant manuals carefully and pay attention to safety and
product application. The following symbols are used in the manual to identify important safety, installation, and application
information.
The CAUTION symbol indicates a possible hazard which may cause injury or equipment damage. Please review and take
appropriate action.
The NOTE symbol indicates important information regarding equipment installation and setup. Please review and take
appropriate action.
Electrical Installation and Operational Guidelines
•AVENTICS valve systems with integrated fieldbus communications must only be connected to a
Class 2 power source.
•All AVENTICS communication nodes should be grounded during the installation process. Proper
grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1.
•All AVENTICS G3 Electronics Products must only be installed or wired in accordance with ASCO
AVENTICS published instructions and applicable electrical codes.
•When using MULTIPLE CLASS 2 POWER SOURCES all sources shall be Listed and rated suitable for
parallel interconnection.
•All field wiring shall be suitable for Class 1, Electric Light and Power, or if Class 2, 3 wirings, such
wirings shall be routed separately and secured to maintain electrical and physical separation between
Class 2 wiring and all other class wiring and limited energy circuit conductors from unlimited energy
circuit conductors.
•When using Class 2 Device Wiring Only, you SHALL NOT Reclassify and Install as Class 1, 3 or Power
and Lighting Wiring.
•When using molded connector power cables, DO NOT RELY ON WIRE COLORS FOR PIN-OUT; Always
use pin number references.
•Wire connections shall be rated suitable for the wire size (lead and building wiring) utilized.
NOTE!
CAUTION
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Table of Contents
PAGE
1. About EtherNet/IP DLRTM................................................................................................................................. 6
1.1 Overview .............................................................................................................................................. 6
1.2 580 EtherNet/IPTM DLR Features .............................................................................................................. 6
1.3 580 EtherNet/IPTM Performance Data........................................................................................................ 6
2. 580 Introduction ............................................................................................................................................ 7
2.1 Pneumatic Valve Manifold –501 Series shown........................................................................................... 8
2.2 500 Series Manifold Stations ................................................................................................................... 9
2.3 Z-Board™Connectors ...........................................................................................................................10
3. Zoned Power ...............................................................................................................................................11
3.1 Zoned Power Safety and 580 Electronics alternatives ................................................................................11
3.2 503 Series Zoned Power application ........................................................................................................12
3.3 503 Series Zoned Power example ...........................................................................................................13
4. Communication Node.....................................................................................................................................14
4.1 EtherNet/IP DLRTM Node ........................................................................................................................14
4.2 580 Node Description ............................................................................................................................15
4.3 Connector Pin-Outs ...............................................................................................................................16
4.4 Electrical Connections............................................................................................................................17
4.5 Chassis Ground ....................................................................................................................................19
4.6 Power Consumption ..............................................................................................................................20
4.7 Recommended External Fuses ................................................................................................................21
4.8 Diagnostics –580 EtherNet/IP DLRTM Node LED Functions..........................................................................21
4.9 Output / Short Circuit Protection Diagnostic Status Bits .............................................................................23
5. Extended Coil Capability.................................................................................................................................24
5.1 500 Series Extended Coil Configurations ..................................................................................................24
5.2 500 Series Extended IO Mapping ............................................................................................................27
5.3 501 Series, up to 64 solenoid coils ..........................................................................................................28
5.4 501 Series, up to 128 solenoid coils ........................................................................................................29
5.5 502 and 503 Series, up to 80 coils ..........................................................................................................30
6. EtherNet/IP DLRTM Node Graphic Display ..........................................................................................................31
6.1 IP Address Sub-Menu ............................................................................................................................32
6.2 Subnet Mask Sub-Menu .........................................................................................................................33
5.4 Gateway IP ..........................................................................................................................................34
6.4 DHCP/Boot-P Sub-Menu.........................................................................................................................35
6.5 Config. Mode........................................................................................................................................36
6.6 Web Server Sub-Menu...........................................................................................................................37
6.7 MAC Address Sub-Menu.........................................................................................................................38
6.8 Model Number Sub-Menu.......................................................................................................................38
6.9 Advanced Settings –Communication Fault...............................................................................................39
6.10 Advanced Settings - Brightness ..............................................................................................................40
6.10 Advanced Settings –Flip Display ............................................................................................................41
6.11 Advanced Settings –Parameters ............................................................................................................42
6.12 Factory Defaults Factory Defaults............................................................................................................43
6.13 Diagnostics ..........................................................................................................................................44
6.14 Diagnostics Self-Test.............................................................................................................................44
6.15 Error Messages.....................................................................................................................................46
7. EtherNet/IPTM Configuration and Mapping .........................................................................................................47
7.1 EDS File...............................................................................................................................................47
7.2 Connecting to a 580 EtherNet/IPTM DLR Node ...........................................................................................47
7.3 Using the Functionality of the 580 EtherNet/IPTM DLR Web Server...............................................................48
7.4 IP Address Configuration .......................................................................................................................54
7.5 Configuration with Studio 5000...............................................................................................................56
7.6 User Configurable Device Parameters ......................................................................................................57
7.7 Communication Fault/Idle Mode Parameter (Sec 4.8) ................................................................................58
7.8 Communication Fault/Idle Mode Sequence ...............................................................................................58
8. EtherNet/IP DLRTM Mapping ............................................................................................................................59
8.1 I/O Sizes - Rx/Tx..................................................................................................................................59
8.2 Bit Mapping Rules .................................................................................................................................59
8.3 Mapping Example No. 1 .........................................................................................................................60
8.4 Mapping Example No. 2 .........................................................................................................................61
8.5 Diagnostic Word ...................................................................................................................................62
9. Appendix......................................................................................................................................................63
9.1 System Specifications............................................................................................................................63
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9.2 Factory Default Settings ........................................................................................................................63
9.3 Troubleshooting....................................................................................................................................64
9.4 Glossary of Terms.................................................................................................................................65
9.5 Technical Support .................................................................................................................................66
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1. About EtherNet/IP DLRTM
1.1 Overview
EtherNet/IPTM is a communication protocol that uses the same network technology that can be found in commercial
and domestic operations worldwide, but has added benefits/features toward manufacturing applications. It is a CIP
(common industrial protocol) Network that follows the Open Systems Interconnection (OSI) model.
The ODVA (Open DeviceNet Vendor Association) is an independent organization that governs the EtherNet/IPTM
specification and oversees conformance testing for products.
EtherNet/IPTM uses industrial M12 IP67-rated connectors. The protocol can transfer data at two interface speeds of
10 Mbps and 100 Mbps. Maximum network cabling distance is limited to 100m segments at 20º C.
More information about EtherNet/IPTM and ODVA can be obtained from the ODVA web site www.odva.org
Device level ring or DLR network technology for industrial applications takes advantage of embedded switch
functionality within the associated EtherNet/IPTM communication modules. Unlike a network- or switch-level ring
topology that provides resilience to the network infrastructure, DLR technology adds device-level network resilience
to optimize machine operation. When a DLR network detects a break in the ring, it provides alternate routing of the
data to help recover the network at extremely fast rates. Enhanced diagnostics built into DLR-enabled products
identify the point of failure, helping to speed maintenance and reduce mean time to repair.
1.2 580 EtherNet/IPTM DLR Features
1.3 580 EtherNet/IPTM Performance Data
Features
Description
EtherNet/IPTM Spec. Supported
Designed to EtherNet/IPTM and DLR Specification
Bus Topology
Star and Multi-Star and Ring
Baud Rates Supported
10/100 Mbps and Autobaud
CE
CE Compliant
Address Setting
Via DHCP/BOOTP, Web Page Configuration, Graphical Display
Duplex
Half and Full supported
Conformance Tested
Tested by ODVA for conformance
Features
Description
CIP Connections Consumed
1
CIP Connections Available
16
Packets Per Second (PPS)
10,000
RPI
≥5ms
Connection Type
Multicast, Unicast
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2. 580 Introduction
The 580 EtherNet/IP DLRTM Node is an electronic interface that features an integrated graphic display for simple
commissioning and displaying of diagnostic information. The 580 EtherNet/IP DLRTM Node mates to a variety of
valve series including, the 501, 502, and 503. The 580 EtherNet/IP DLRTM Node can address up to (128) coil
outputs, with diagnostic functionality built in. With proper assembly and termination, the 580 EtherNet/IP DLRTM
Node has an IP65 rating.
This manual describes specific information for configuring and commissioning the Aventics 580 EtherNet/IP DLRTM
Node. For more information relating to pneumatic valves and valve manifold assemblies, please refer to the
Aventics 500 Series Catalog at www.Emerson.com
580 EtherNet/IP DLRTM Node
Valve Side
Drives up to 128 coils
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2.1 Pneumatic Valve Manifold –501 Series shown
The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil
connections are automatically made using Z-Board™technology (plug together PC boards, which allow internal
connections from solenoid coils to output drivers without the use of wires). This allows easy assembly and field
changes.
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2.2 500 Series Manifold Stations
Solenoid Coil Connections using Z-Board™Technology for 50x valve series
Z-Board™plug together technology connects all valve solenoids to the valve coil output driver board, located in the
valve adapter. There is a maximum of 128 coil outputs available on the complete manifold assemblies. The 128
available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series
utilizing 2 station manifolds.
14 Solenoid,
Pin No. 1
Common,
Pin No. 4
12 Solenoid,
Pin No. 2
Not Used,
Pin No. 3
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2.3 Z-Board™Connectors
The 501/502/503 valve series utilize 2 different Z-Board™designs to achieve the single and double solenoid
output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output
capabilities. The 501 Z-Board™is minimum (4) station, the 502 and 503 Z-Board™is minimum (2) stations.
501 Series
502 Series
503 Series
Each series Z-BoardTM can be selected in either SINGLE or DOUBLE output (coil) versions.
The SINGLE and DOUBLE output function cannot be mixed on the Z-BoardsTM
NOTE!
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3. Zoned Power
3.1 Zoned Power Safety and 580 Electronics alternatives
Aventics 580 series electronics released as an alternative to allow immediate shipment of AVENTICS
580 series valve manifolds are not approved for Zoned power applications.
These new alternative valve drivers must not to be used in Zoned Power
applications. Zoned Power applications, you must use only approved 580
series electronics.
The following table identifies 580 series electronics approved for Zoned Power applications.
580 Series Electronics
approved for Zoned Power
Applications
Description
P580AEED1010A00
580 EtherNet/IP DLR Module
P580AEED1010DRM
580 EtherNet/IP DLR Module w/DIN Rail Clips
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3.2 503 Series Zoned Power application
The Zoned Power Manifold blocks can be incorporated into a 503 manifold assembly to isolate
Power to a number of valve stations, independent from the main power of the manifold. This
is achieved by the integral 4 Pin M12 connector along with the modified manifold board. The
total number of Zoned Power Manifold blocks is determined by the maximum solenoid outputs
as defined by the type of interface (e.g. G3 Electronics, Terminal Strip, D-Sub). For user
flexibility, the Zoned Power Manifold blocks are available in both "proprietary" and "ISO"
versions and can be ordered with the M12 connector starting at the first or second station.
Technical Data
Electrical Data:
Voltage:
24 VDC (0 VDC must be common with main power)
Connection:
4 Pin M12 Single Key Male
Environmental:
IP65 (with proper connection)
V Wiring Option
W Wiring Option
W & V Connector Pin Out
V
W
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3.3 503 Series Zoned Power example
In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the
other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4 Pin
connector at station one. The next (5) stations get their power from the M12 4 Pin connector at station six. Each of
these "Zones" can be individually switched of if the machine or process requires. This example is considered a
manifold with (2) Power Zones. The Main Power (7/8" MINI) cannot be considered or used as a Power Zone;
Switched Power (Solenoid/Output Power) MUST be present for control to the solenoids.
S+
S
NC
S+
S-
NC
S+
S-
NC
N
o
d
e
&
I
n
p
u
t
V
a
l
v
e
&
O
u
t
p
u
t
The 0 VDC reference for the +24 VDC applied to Pin 4 of the M12 connector MUST be the same
as the one used on G3/580/Terminal Strip/25 or 37 Pin Sub-D/19 or 26 Pin Round Connector.
If multiple 24 VDC power supplies are used the 0 VDC references of each supply MUST be
common.
NOTE!
V Wiring Option
W Wiring Option
24 VDC
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4. Communication Node
4.1 EtherNet/IP DLRTM Node
This module is the Communication Node to the manifold. It contains communication electronics and internal short
circuit protection for power. It can be configured via the graphic display or via software.
The Aventics 580 EtherNet/IPTM Node is tested by the ODVA to ensure compatibility and interoperability.
Communication Node
Part Number
580 EtherNet/IP DLRTM Node
P580AEED1010A00
580 EtherNet/IP DLRTM Node w/DIN Rail
P580AEED1010DRM
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4.2 580 Node Description
Detail No.
Description
1
Link /Activity LED
2
5 Pin M12 Female Communication Connector per PTO specification
3
5 Pin M12 Female Communication Connector per PTO specification
4
Mounting Hole
5
5 Pin M12 Male Power Connector
6
Link / Activity LED
7
Module Status LED
8
Network Status LED
9
SET Button –used to navigate through user menus and to set parameters
10
Graphic Display –used to display parameter information
11
NEXT Button –used to navigate through user menus and to set parameters
9
4
3
8
2
5
7
6
1
10
11
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4.3 Connector Pin-Outs
Industry standard M12 connectors are used for communication and power.
The EtherNet/IPTM communication connector is a D-Coded 4 pin female connector.
The Power connector is a single keyway 4 pin male connector.
EtherNet/IPTM Communication Connector Pin-Out
Pin No.
Function
Description
1
TX+
Positive Transmit Line
2
RX+
Positive Receive Line
3
TX-
Negative Transmit Line
4
RX-
Negative Receive Line
Power Connector Pin-Out
Pin No.
Function
Description
1
+24 VDC(Node)
Voltage used to power node electronics UNSW
2
+24 VDC(Valves)
Voltage used to power outputs (valve coils) SW
3
0 VDC Common(Node)
0 VDC (-V) Voltage used to power node electronics UNSW
4
0 VDC Common(Valves)
0 VDC (-V) Voltage used to power outputs (valve coils) SW
!
•Power common (0 VDC) pins 3 and 4 are isolated from each other to allow separate
(isolated) power supply connection if required. However, they can be tied together if a single
common, non-isolated, application is preferred.
•The draw of the +24VDC Valves and +24VDC Node pins cannot exceed 4 Amps, at any given
moment in time.
•The Node pins supplies power to the node electronics. These pins must be powered at all
times for communication node to be functional.
•To be connected to Class 2 power source only
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4.4 Electrical Connections
Power Connector Wiring Diagram Examples
Power Supply Example (Non-isolated commons)
Power Supply Example (Isolated commons)
Male connector view
Male connector view
•Please see page 3-21 for external fuse sizing guide.
•When using molded connector power cables, Do Not rely on wire colors for
Pin-Out. Always use pin number references.
•To be connected to a Class 2 power source only
•Class 2 Device Wiring Only –Do Not Reclassify and Install as Class 1, 3 or
Power and Lighting Wiring.
•Wire connections shall be rated suitable for the wire size (lead and building
wiring) employed.
•CLASS 2 WIRING: All filed wiring shall be suitable for class 1, Electric Light
and Power, or Class 2, Class 3 wirings are routed separately and secured to
maintain separation between 1) Class 2 wiring and all other class wiring, and
2) limited energy circuit conductors from unlimited energy circuit
conductors.
•MULTIPLE CLASS 2 POWER SOURCES: when interconnects, Class 2 sources
shall be listed and rated suitable for parallel interconnection.
!
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EtherNet/IPTM Straight-Through Cabling Diagrams
Straight-Through Ethernet cable is used when connecting an Ethernet node to a basic media component (router,
switch, hub, etc.). Here are some basic wiring examples of Straight-Through cabling.
STRAIGHT-THROUGH
CABLE
6
3
2
1
RX- (GREEN)
RX+ (WHITE/GREEN)
TX- (ORANGE)
TX+ (WHITE/ORANGE)
MALE
6
3
2
1
MALE
RX- (GREEN)
RX+ (WHITE/GREEN)
TX- (ORANGE)
TX+ (WHITE/ORANGE)
RJ45 to RJ45 Cable
STRAIGHT-THROUGH
CABLE MALE
2
3
41
RJ45 to M12 D Coded Cable
RX- (GREEN)
TX+
(WHITE/ORANGE)
RX+ (WHITE/GREEN)
TX- (ORANGE)
STRAIGHT-THROUGH
CABLE
M12 D Coded to M12 D Coded Cable
RX- (GREEN)
6
3
2
1
RX- (GREEN)
RX+ (WHITE/GREEN)
TX- (ORANGE)
TX+ (WHITE/ORANGE)
MALE
RX+ (WHITE/GREEN)
TX- (ORANGE)
RX- (GREEN)
TX+ (WHITE/ORANGE)
MALE
2
3
41
RX+ (WHITE/GREEN)
TX- (ORANGE)
RX- (GREEN)
TX+ (WHITE/ORANGE)
2
3
41
MALE
NOTE!
•These are examples only. For appropriate network cabling information, please see
the ODVA document titled, “EtherNet/IPTM: Media Planning and Installation
Manual”.
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4.5 Chassis Ground
All Aventics manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical code
IEC 60204-1 or EN 60204-1.
CHASSIS GROUND CONNECTION POINT,
501 VALVES
CHASSIS GROUND CONNECTION
POINT, 502 & 503 VALVES
•When grounding to a machine frame, please ensure that the machine frame itself is
already properly grounded.
•Better grounding can be achieved when larger diameter (lower gauge) wire is used.
CAUTION
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4.6 Power Consumption
Power Connection
Pin No.
Function
Description
1
+24 VDC (Node)
Voltage used to power node electronics UNSW
2
+24 VDC (Valve)
Voltage used to power outputs (valve) SW
3
0 VDC Common(Node)
0 VDC (-V) Voltage used to power node electronics UNSW
4
0 VDC Common(Valve)
0 VDC (-V) Voltage used to power outputs (valve) SW
Power Rating
•The maximum system current capability is 4 Amps. Care should be taken not to exceed 4 Amp draw
through the M12 Power connector pins.
Component
Voltage
Tolerance
+24VDC
(Valve)
Pins 2 & 4
+24VDC
(Node)
Pins 1 & 3
Current
Per Coil
Power
Per Coil
Current
Power
Solenoid Valve Coil 501 (Each)
24 VDC
+10%/-15%
0.03 Amps
0.8 Watts
NA
NA
Solenoid Valve Coil 502 (Each)
24 VDC
+10%/-15%
0.04 Amps
1.0 Watts
NA
NA
Solenoid Valve Coil 503 (Each)
24 VDC
+10%/-15%
0.07 Amps
1.7 Watts
NA
NA
580 EtherNet/IP DLRTM Node
24 VDC
+/- 10%
NA
NA
0.09 Amps
2.2 Watts
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