Aventics 580 Series User manual

580 Series
DeviceNetTM
Technical Manual
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580 Series DeviceNetTM Technical Manual
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Conditions for use of this product
(1) AVENTICS Manifold ("the PRODUCT") shall be used in conditions;
i) Where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious
accident.
ii) Where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for
the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.
ASCO L.P. shall have no responsibility or liability including but not limited to any and all responsibility or liability based on
contract, warranty, tort, product liability for any injury or death to persons, loss or damage to property caused by the
product that are operated or used in application not intended or excluded by instructions, precautions or warnings contained
in AVENTICS Technical, User, Instruction, Safety manuals or bulletins.
Safety precautions
Before using this product, please read this manual and the relevant manuals carefully and pay attention to safety and
product application. The following symbols are used in the manual to identify important safety, installation and application
information.
Caution symbol indicates apossible hazard which may cause injury or equipment damage.
Note symbol indicates important information regarding equipment installation and setup.
NOTE!
CAUTION
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580 Series DeviceNetTM Technical Manual
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Electrical installation and operational guidelines
To be connected to Class 2power source only.
All AVENTICS communication nodes should be grounded during the installation process. These grounding guidelines
can be found in National Electrical code IEC 60204-1 or EN 60204-1.
All AVENTICS 580 Electronics Products to be installed or wired in accordance with AVENTICS’ published instructions
and applicable electrical codes.
MULTIPLE CLASS 2POWER SOURCES: When interconnects, class 2sources shall be Listed and rated suitable for
parallel interconnection.
Sources shall be Listed and rated suitable for parallel interconnection.
CLASS 2WIRING: All field wiring shall be suitable for Class 1, Electric Light and Power, or Class 2, 3wirings are
routed separately and secured to maintain separation between 1) Class 2wiring and all other class wiring, and 2)
Limited energy circuit conductors from unlimited energy circuit conductors.
Class 2Device Wiring Only –Do Not Reclassify and Install as Class 1, 3or Power and Lighting Wiring.
When using molded connector power cables, Do Not rely on wire colors for Pin-Out. Always use pin number
references.
Wire connections shall be rated suitable for the wire size (lead and building wiring) employed.
MULTIPLE CLASS 2POWER SOURCES: When interconnects, class 2sources shall be Listed and rated suitable for
parallel interconnection.
Sources shall be Listed and rated suitable for parallel interconnection.
CAUTION
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580 Series DeviceNetTM Technical Manual
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Table of Contents
PAGE
1. About DeviceNetTM .......................................................................................................................................1-5
1.1 Overview .......................................................................................................................................... 1-5
1.2 580 DeviceNetTM Features ................................................................................................................... 1-5
1.3 Cabling and Drop Line Lengths (as defined by DeviceNetTM specification) .................................................. 1-5
2. 580 Introduction ..........................................................................................................................................2-6
2.1 Pneumatic Valve Manifold –501 Series shown....................................................................................... 2-7
2.2 Manifold Connectors........................................................................................................................... 2-8
2.3 Z-Board™ Connectors ........................................................................................................................ 2-9
3. Communication Node.................................................................................................................................3-10
3.1 DeviceNetTM Node .............................................................................................................................3-10
3.2 DeviceNetTM Node Description.............................................................................................................3-11
3.3 Connector Pin-Outs .........................................................................................................................3-112
3.4 Electrical Connections........................................................................................................................3-13
3.5 Chassis Ground ..............................................................................................................................3-145
3.6 Power Consumption ..........................................................................................................................3-16
3.7 Recommended External Fuses ............................................................................................................3-17
3.8 Diagnostics –580 DeviceNetTM Node LED Functions...............................................................................3-18
3.9 Output /Short Circuit Protection Diagnostic Status Bits .........................................................................3-19
4. DeviceNetTM Node Graphic Display ............................................................................................................. 4-20
4.1 Network Address Sub-Menu ...............................................................................................................4-21
4.2 I/O Size...........................................................................................................................................4-22
4.3 Baud Rate Sub-Menu.........................................................................................................................4-23
4.4 Config. Mode....................................................................................................................................4-24
4.5 Model Number..................................................................................................................................4-25
4.6 Advanced Settings -Fault Action /Idle Action ......................................................................................4-26
4.7 Advanced Settings –Flip Display ........................................................................................................4-27
4.8 Advanced Settings –Parameters.........................................................................................................4-28
4.9 Factory Defaults ...............................................................................................................................4-29
4.10 Diagnostics ......................................................................................................................................4-30
4.11 Diagnostics -Self Test Mode ..............................................................................................................4-31
4.12 Error Messages.................................................................................................................................4-32
5. DeviceNetTM Configuration and Mapping .....................................................................................................5-33
5.1 EDS File...........................................................................................................................................5-33
5.2 I/O Message Types ...........................................................................................................................5-33
5.3 User Configurable Device Parameters ..................................................................................................5-33
5.4 Explicit Messaging.............................................................................................................................5-34
5.5 Communication Fault/Idle Mode Parameter (Sec 4.4) ............................................................................5-35
6. DeviceNetTM Mapping ..................................................................................................................................6-36
6.1 I/O Sizes -Rx/Tx..............................................................................................................................6-36
6.2 Bit Mapping Rules .............................................................................................................................6-36
6.3 Mapping Example #1 ........................................................................................................................6-37
6.4
Mapping Example #2 ........................................................................................................................6-38
6.5 Diagnostic Word ...............................................................................................................................6-39
6.6 Commissioning DeviceNetTM Node with RSNetWorxTM software ................................................................6-40
7. Extended Coil Capability .............................................................................................................................7-44
7.1 Extended Coil Valve driver IO Mapping ................................................................................................7-44
7.2 501 Series, up to 64 solenoid coils ......................................................................................................7-45
7.3 501 Series, up to 128 solenoid coils ....................................................................................................7-46
7.4 502 and 503 Series, up to 80 coils ......................................................................................................7-47
8. Appendix ....................................................................................................................................................8-48
8.1 System Specifications........................................................................................................................8-48
8.2 Factory Default Settings ....................................................................................................................8-48
8.3 Troubleshooting................................................................................................................................8-49
8.4 Glossary of Terms.............................................................................................................................8-50
8.5 Technical Support .............................................................................................................................8-52
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580 Series DeviceNetTM Technical Manual
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1. About DeviceNetTM
1.1 Overview
DeviceNetTM is aserial communication protocol used to network industrial devices to eliminate labor intensive and
expensive point to point wiring schemes. It is based on the CAN (Controller Area Network) protocol. Allen Bradley
originally developed DeviceNetTM
,but it is now supported by amultitude of manufacturers.
The ODVATM (Open DeviceNet Vendor Association) is an independent organization that governs the DeviceNetTM
specification and oversees conformance testing for products, which will be used in aDeviceNetTM system.
DeviceNetTM uses apowered 4-wire (plus shield) network and can have up to 64 nodes. The protocol can transfer a
maximum of 8bytes of data per node cycle with three selectable communication (baud) rates of 125 Kbps, 250
Kbps, or 500 Kbps. Maximum distance is dependent upon baud rate and cable media type. Refer to the section
below for details.
More information about DeviceNetTM and ODVATM can be obtained from the ODVATM web site www.odva.org.
1.2 580 DeviceNetTM Features
Features Description
DeviceNet Spec. Supported Designed to DeviceNet
TM
Specification Revision 2.0
Bus Topology Straight with restricted drops; trunkline-dropline configuration
Baud Rates Supported 125 Kbps, 250 Kbps and 500 Kbps and Autobaud
Duplicate address detection If duplicate address detected on power up, duplicates will not progress
to run mode
Error Correction Yes, if error detected, sender is requested to repeat the message
Address Setting Via graphic display or software (RSNetWorx
TM
)
Termination Resistor
(external) A121-ohm, 1%, ¼Watt resistor is required at each end of the trunk line
ADR support Auto-Device Replacement
Connection Types Supported Polled, Cyclic, Change of State (COS) or Combinations
Conformance Tested Tested by ODVA
TM
for conformance
1.3 Cabling and Drop Line Lengths (as defined by DeviceNetTM specification)
Maximum Main Trunk Cable Length
Baud Rate Thick Trunk Cable Thin Trunk Cable Flat Trunk Cable
125 Kbps 1640 ft (500 m) 328 ft (100 m) 1246 ft (380 m)
250 Kbps 820 ft (250 m) 328 ft (100 m) 656 ft (200 m)
500 Kbps 328 ft (100 m) 328 ft (100 m) 246 ft (75 m)
Maximum Drop Line Cable Length
Baud Rate Maximum Drop Length Cumulative Drop Length
125 Kbps 20 ft (6 m) 512 ft (156 m)
250 Kbps 20 ft (6 m) 256 ft (78 m)
500 Kbps 20 ft (6 m) 128 ft (39 m)
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580 Series DeviceNetTM Technical Manual
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2. 580 Introduction
The 580 DEVICENETTM Node is an electronic interface that features an integrated graphic display for simple
commissioning and displaying of diagnostic information. The 580 DeviceNet Node mates to avariety of valve
series including, the 501, 502, and 503. The 580 DeviceNetTM Node is capable of addressing atotal of (32) coil
outputs, with diagnostic functionality built in. With proper assembly and termination, the 580 DeviceNetTM Node has
an IP65 rating.
This manual details specific information for configuring and commissioning the AVENTICS 580 DeviceNetTM Node.
For more information relating to pneumatic valving and valve manifold assemblies, please refer to the AVENTICS
500 Series Catalog at www.ASCO.com.
580 DeviceNetTM Node Valve Side
Drives up to 128 coils
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2.1 Pneumatic Valve Manifold –501 Series shown
The pneumatic valve manifold with internal circuit board technology is modular. The valve solenoid coil
connections are automatically made using Z-Board™technology (plug together PC boards, which allow internal
connections from solenoid coils to output drivers without the use of wires). This allows easy assembly and field
changes.
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580 Series DeviceNetTM Technical Manual
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2.2 Manifold Connectors
Solenoid Coil Connections using Z-BoardTM Technology for 501/502/503 valve series
Z-Board™plug together technology connects all valve solenoids to the valve coil output drivers, located in the
580 Node. There is amaximum of 128 coil outputs available on the complete manifold assemblies. The 128
available outputs are accessed on the 501 series valves utilizing 4station manifolds and on the 502 and 503
series utilizing 2station manifolds.
14 Solenoid, Pin
No. 1
Common, Pin
No. 4
12 Solenoid, Pin
No. 2
Not Used, Pin
No. 3
Pin out of integral plug is the same for 501, 502,
and 503 Series valves manifolds
Manifold Z-Boards
TM
580 Node Connection to Z-Boards
TM
Asingle solenoid valve’s coil is always on the “14” end.
NOTE!
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580 Series DeviceNetTM Technical Manual
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2.3 Z-Board™ Connectors
The 501/502/503 valve series utilize 2different Z-Board™designs to achieve the single and double solenoid
output functions.
501 Series 502 Series
503 Series
Each series Z-Board
TM
can be selected in either SINGLE or DOUBLE output (coil) versions.
The SINGLE and
DOUBLE output function cannot be mixed on the Z
-
Boards
TM
NOTE!
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580 Series DeviceNetTM Technical Manual
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3. Communication Node
3.1 DeviceNetTM Node
This module is the Communication Node to the manifold. It contains communication electronics and internal short
circuit protection for power. It can be configured via the graphic display or via software (RSNetWorxTM).
The AVENTICS 580 DeviceNetTM Node is tested by the ODVA to ensure DeviceNetTM compatibility and
interoperability. The 580 DeviceNetTM Node supports Polled, Change of State (COS), Cyclic and Combination.
Communication Node Part Number
580 DeviceNetTM Node P580AEDN1010A00
580 DeviceNetTM Node w/DIN Rail Mount P580AEDN1010DRM
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3.2 DeviceNetTM Node Description
Detail No. Description
15Pin M12 Male Communication Connector per ODVA
TM
specification
2Mounting Hole
34Pin M12 Male Power Connector per ODVA
TM
specification
4Module Status LED
5Network Status LED
6SET Button –used to navigate through user menus and to set parameters
7Graphic Display –used to display parameter information
8NEXT Button –used to navigate through user menus and to set parameters
1
2
3
8
7
6
5
4
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3.3 Connector Pin-Outs
Industry standard M12 connectors are used for communication and power.
The DeviceNetTM communication connector is asingle keyway 5pin male connector.
The Power connector is asingle keyway 4pin male connector.
DeviceNetTM Communication Connector Pin-Out
Pin No. Function Description
1Shield Cable shield
2V+ Bus Power 11-25VDC
3V- Bus Power Common (0 VDC)
4CAN_H Controller Area Network High Communication Line
5CAN_L Controller Area Network Low Communication Line
Power Connector Pin-Out
Pin No. Function Description
1+24 VDC (Node) Voltage used to power node electronics UNSW
2+24 VDC (Valves) Voltage used to power outputs (valve coils) SW
30VDC Common (Node) 0VDC (-V) Voltage used to power node electronics UNSW
40VDC Common (Valves) 0VDC Voltage used to power outputs (valve coils) SW
!Power common (0 VDC) pins 3and 4are isolated from each other to allow separate
(isolated) power supply connection if required. However, they can be tied
together if asingle
common, non-isolated, application is preferred.
The draw of the +24VDC Valves and +24VDC Node pins cannot exceed 4Amps, at any given
moment in time.
The Node pins supplies power to the node electronics. These pins must be powered at all
times for communication node to be functional.
To be connected to Class 2power source only
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3.4 Electrical Connections
Standard Power Connector Wiring Diagram Examples
Single Power Supply Example (Non-isolated commons)
Separate Power Supply Example (Non-isolated commons)
Male connector view
Male connector view
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Separate Power Supply Example (Isolated commons)
Male connector view
Please see page 3-17 for external fuse sizing guide.
When using molded connector power cables, Do Not rely on wire colors for
Pin-Out. Always use pin number references.
To be connected to aClass 2power source only
Class 2Device Wiring Only –Do Not Reclassify and Install as Class 1, 3or
Power and Lighting Wiring.
Wire connections shall be rated suitable for the wire size (lead and building
wiring) employed.
CLASS 2WIRING: All filed wiring shall be suitable for class 1, Electric Light
and Power, or Class 2, Class 3wirings are routed separately and secured to
maintain separation between 1) Class 2wiring and all other class wiring, and
2) limited energy circuit conductors from unlimited energy circuit
conductors.
MULTIPLE CLASS 2POWER SOURCES: when interconnects, Class 2sources
shall be listed and rated suitable for parallel interconnection.
!
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3.5 Chassis Ground
All AVENTICS manifolds should be grounded for safety. Grounding guidelines can be found in National Electrical
code IEC 60204-1 or EN 60204-1.
CHASSIS GROUND CONNECTION POINT,
501 VALVES
CHASSIS GROUND CONNECTION
POINT, 502 &503 VALVES
When grounding to amachine frame, please ensure that the machine frame itself is
already properly grounded.
Better grounding can be achieved when larger diameter (lower gauge) wire is used.
CAUTION
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3.6 Power Consumption
Power Connection
Pin No. Function Description
1+24 VDC (Node) Voltage used to power node electronics UNSW
2+24 VDC (Valve) Voltage used to power outputs (valve) SW
30VDC Common(Node) 0VDC (-V) Voltage used to power node electronics UNSW
40VDC Common(Valve) 0VDC (-V) Voltage used to power outputs (valve) SW
Power Rating
The maximum system current capability is 4Amps. Care should be taken not to exceed 4Amp draw
through the M12 Power connector pins.
Component Voltage Tolerance
+24VDC
(Valve)
Pins 2&4
+24VDC
(Node)
Pins 1&3
Current
Per Coil Power Per Coil Current Power
Solenoid Valve Coil 501 (Each) 24 VDC +10%/-15% 0.03 A0.80 WN/A N/A
Solenoid Valve Coil 502 (Each) 24 VDC +10%/-15% 0.06 A1.30 WN/A N/A
Solenoid Valve Coil 503 (Each) 24 VDC +10%/-15% 0.07 A1.70 WN/A N/A
501 Series 32+ valve driver board 24 VDC +/- 10% 0.03 A0.72 W0.05 A1.20 W
502 Series 32+ valve driver board 24 VDC +/- 10% 0.03 A0.72 W0.05 A1.20 W
503 Series 32+ valve driver board 24 VDC +/- 10% 0.03 A0.72 W0.05 A1.20 W
580 DeviceNetTM Node 24 VDC +/- 10% N/A N/A 0.05 A1.20 W
DeviceNetTM Connector
Pin No. Function Description
1Shield Cable shield
2V+ Bus Power 11-25VDC
3V- Bus Power Common (0 VDC)
4CAN_H Controller Area Network High Communication Line
5CAN_L Controller Area Network Low Communication Line
Component Voltage Tolerance
+24VDC
(Network)
Pins 2&3
Current Power
580 DeviceNetTM Node 24 VDC 11-25 VDC 0.050 Amps 1.2 Watts
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3.7 Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to table below
for the external fuse sizing chart.
External Fuse Sizing Chart
Power Consumption -Power Connector Pin for VALVES
Description Current
Number of Solenoid Valve Coils Energized Simultaneously
___ X0.03 A(501 Series) =__________Amps
___ X0.06 A(502 Series) =__________Amps
___ X0.07 A(503 Series) =__________Amps
+
Number of +32 Valve Drivers =0.05 Amps
Total: __________Amps
Surge Compensation: X1.25
Suggested External +24 VDC (Valves) Fuse Value: __________Amps
Power Consumption –Power Connector Pin for NODE
Description Current
Communication Node Power Consumption =0.050 Amps
Surge Compensation: X1.25
Suggested External Pin +24 VDC (Node) Fuse Value: =0.060 Amps

The Node Power pins supply power to the node electronics. These pins must be powered at
all times for the communication node to be functional. See page 3-12 for reference.
Reverse polarity protection is provided.
NOTE!
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3.8 Diagnostics –580 DeviceNetTM Node LED Functions
Upon power up, the Module and Network Status LEDs indicate the state of the unit. There are two LEDs on the 580
DeviceNetTM Interface. The LEDs functions are described in the table below.
LED Name Color Status Description
NET
NETWORK
STATUS
Off OFF Device is not on-line; Bus power not applied if Module Status also flashing green; Physical problem with network; Improper
baud rate.
Green ON Normal operation.
Device is on-line and has established aconnection.
FLASHING Device is on-line but has no established connections.
Red ON The device has detected abus error that has rendered it
incapable of communicating on the network; Duplicate MAC
ID; “Bus Off” condition; Physical problem with network.
FLASHING Communication failure –one or more I/O connections have
timed out.
MOD
MODULE
STATUS
Off OFF Critical hardware fault. Microprocessor is not running.
Green ON Normal operation. The device is operating properly.
FLASHING Network power is absent.
Green Red FLASHING Module is in self-test mode. Cycle power to end self-test
mode.
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3.9 Output /Short Circuit Protection Diagnostic Status Bits
Diagnostic Status Bit Action
Output Type Output
State Fault Condition Status Bit
Valve Solenoid Coil Driver ON No Fault 0
Fault -Short Circuit, Over Temp/Over Current 1
Valve Solenoid Coil Driver OFF No Fault 0
Fault -Open Load 1
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4. DeviceNetTM Node Graphic Display
The 580 DeviceNetTM Node has an integrated graphic display that may be used to configure the parameters of
the Node as well as showing diagnostic information.
The following graphic displays represent the main menu selections of the 580 DeviceNetTM node. Use the NEXT
button to scroll through the Main menu headings shown below. At this level pressing the SET button allows access
to the Sub-Menus. Please see the appropriate pages referenced below for further details and descriptions of the
Sub-Menus. Note that many of these settings can also be adjusted via software with EDS file parameters. NOTE:
WHEN ANETWORK I/O CONNECTION IS ESTABLISHED MANUAL CHANGES TO NODE PARAMETERS ARE NOT
ALLOWED!
See page 4-22
for Sub
-
Menu
See page 4-21
for Sub
-
Menu
See page 4-29
for Sub-Menu
See page 4-25
for Sub
-
Menu
See page 4-23
for Sub
-
Menu
See page 4-26
for Sub-Menu
Home Screen
ADDRESS
63
I/O SIZE
RX=6 TX=4
DIAGNOSTICS
FACTORY
DEFAULTS
ADVANCE
SETTINGS
MODEL NUMBER
P580AEDN1010
BAUD RATE
125K
See page 4-30
for Sub-Menu
See page 4-254
for Sub
-
Menu
CONFIG MODE
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