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  9. Rohm BM2P0363F-EVK-001 User manual

Rohm BM2P0363F-EVK-001 User manual

Isolation Fly-back Conveter PWM method
Output Power 12W
BM2P0363F-EVK-001
Notice
www.rohm.com HVB01E
© 2018 ROHM Co., Ltd. All rights reserved.
<
High Voltage Safety Precautions
>
◇
Read all safety precautions before use
Please note that this document covers only the BM2P0363F evaluation board
(BM2P0363F-EVK-001) and its functions. For additional information, please refer to the
datasheet.
To ensure safe operation, please carefully read all precautions before
handling the evaluation board
Depending on the configuration of the board and voltages used,
Potentially lethal voltages may be generated.
Therefore, please make sure to read and observe all safety precautions described in
the red box below.
Before Use
[1] Verify that the parts/components are not damaged or missing (i.e. due to the drops).
[2] Check that there are no conductive foreign objects on the board.
[3] Be careful when performing soldering on the module and/or evaluation board to ensure that solder
splash does not occur.
[4] Check that there is no condensation or water droplets on the circuit board.
During Use
[5] Be careful to not allow conductive objects to come into contact with the board.
[6] Brief accidental contact or even bringing your hand close to the board may result in
discharge and lead to severe injury or death.
Therefore, DO NOT touch the board with your bare hands or bring them too close to the board.
In addition, as mentioned above please exercise extreme caution when using conductive tools such as
tweezers and screwdrivers.
[7] If used under conditions beyond its rated voltage, it may cause defects such as short-circuit or,
depending on the circumstances, explosion or other permanent damages.
[8] Be sure to wear insulated gloves when handling is required during operation.
After Use
[9] The ROHM Evaluation Board contains the circuits which store the high voltage. Since it stores the
charges even after the connected power circuits are cut, please discharge the electricity after using
it, and please deal with it after confirming such electric discharge.
[10] Protect against electric shocks by wearing insulated gloves when handling.
This evaluation board is intended for use only in research and development facilities and
should by handled only by qualified personnel familiar with all safety and operating
procedures.
We recommend carrying out operation in a safe environment that includes the use of high
voltage signage at all entrances, safety interlocks, and protective glasses.
1/16
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
User’s Guide
Figure 1. BM2P0363F-EVK-001
AC/DC Converter
Flyback Type PWM Mode
Isolated 12 V 1.0 A 12 W
BM2P0363F Evaluation Board
BM2P0363F-EVK-001
General Description
The evaluation board output an isolated 12 V voltage, output from a 90 Vac to 264 Vac input,
The maximum output power can output 12 W.
BM2P0363F which is PWM method DC/DC converter IC built-in 650 V MOSFET is used.
Low on-resistance 3.0 Ω 650 V MOSFET built-in contributes to high efficiency (86.7 % typ).
PWM controller for AC / DC power supplies, the BM2P0363F provides the optimum system for all products with outlets.
2/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Figure 2. Temperature derating curve
Performance Specification
Not guarantee the characteristics is representative value.
Unless otherwise specified VIN = 230 Vac , IOUT = 1 A, Ta = 25 °C
(Note 1) Adjust the load application time so that the component surface temperature does not exceed 105 ℃
(Note 2) Not include spikes noise.
Derating
Parameter Symbol
Min Typ Max Units Conditions
Input Voltage Range VIN 90 230 264 V
Input Frequency fLINE 47 - 63 Hz
Output Voltage VOUT 11.4 12.0 12.6 V
Output Current Range (Note 1) IOUT 0 - 1.0 A
Maximum Output Power POUT - - 12 W
Standby Input Power PINSTBY - 39 100 mW IOUT = 0 A VIN = 230 V
Power supply efficiency η 80.0 86.7 %
Output Ripple Voltage (Note21) VRIPPLE 0.10 0.24 Vpp
Oprating Temperature -10 +25 +65 °C
0
0.2
0.4
0.6
0.8
1
1.2
-10 10 30 50 70
I
OUT
(A)
Ambient Temparature (
℃
)
3/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 3. Diagram of How to Connect
Operation Procedure
1. Operation Equipment
(1) AC power supply (90 Vac to 264 Vac, 20 W or more)
(2) Load equipment (2 A at maximum value)
(3) DC voltmeter
2. Connect method
(1) Preset the AC power to 90 Vac to 264 Vac and turn off the power output.
(2) Set the load below the rated current of output to disable the load.
(3) Connect the N pin of the power supply to the CN1-1: AC (N) pin and the L pin to the CN1-2: AC (L) pin with a pair of
wires.
(4) Connect the positive pin of load to VOUT pin and negative pin to the GND pin with a pair of wires.
(5) When connecting a power meter, connect as follows. (For details, refer to the User's Manual of the electricity meter
you are using.)
(6) Connect the positive pin of a DC voltmeter to VOUT pin and the negative pin to GND pin for output voltage
measurement.
(7) AC power supply switch is ON.
(8) Make sure that the DC voltmeter reading is at the set voltage (12.0 V).
(9) Electronic load switch is ON.
CN1-2 AC (L)
CN1-1 AC (N)
12.0
V
4/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Figure 4. Schematic
Application Circuit
This evaluation board operates in flyback mode at a maximum frequency of around 25 kHz..
The output (12 V) voltage is monitored by a feedback circuit and fed back to the FB pin of BM2P0363F through a opto - coupler.
At startup, the voltage at the VCC pin rises as the voltage is supplied from the DRAIN pin to the VCC pin through the start circuit.
When the VCC pin voltage exceeds the UVLO release voltage of 13.5 V (Typ), the BM2P0363F starts operating.
After start of switching, the startup circuit is turned off and it cut the supply from the DRAIN pin, in order to have low power
consumption for instance in standby mode.
The demo board schematic is shown in Figure below and the list of parts is tabulated on page 13.
5/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 5. Pin Configuration
BM2P0363F General Description
Features
 PWM Type Current Mode Control
 Frequency Reduction Function
 Burst Operation at Light Load
 VCC UVLO (Under Voltage Lockout)
 VCC OVP (Over Voltage Protection)
 Soft Start Function
 FB OLP (Over load Protection)
 Over Current Protection Function by cycle
 Over Current Compensation by AC voltage detection.
 SOURCE pin Open Protection
 SOURCE pin Short Protection
 SOURCE pin Leading Edge Blanking
Key Specifications
■ Operation Power Supply Voltage Range
VCC Pin Voltage: 8.9 V to 26 V
DRAIN Pin Voltage: 650 V (Max)
 Current at Switching Operation: 0.7 mA (Typ)
 Current at Burst Operation 0.3 mA (Typ)
 Switching Frequency 65 kHz (Typ)
 MOSFET ON Resistor 3.0 Ω (Typ)
 Operation Temperature Range -40 °C to +105 °C
Package W (Typ) x D (Typ) x H (Max)
SOP8 5.0 mm x 6.2 mm x 1.71 mm
Applications
AC Adapters, Each Household Applications ()
Pin Configuration
Pin Descriptions
No. 端子名 I / O
機能
1 VCC I Power supply input pin
2 N.C. - Non Connection
3 N.C. - Non Connection
4 DRAIN I MOSFET DRAIN pin
5 SOURCE
I MOSFET SOURCE pin
6 N.C. - Non Connection
7 GND I/O GND pin
8 FB I Feedback pin
6/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Figure 9. Efficiency vs Input Voltage
Figure 8. Output Voltage vs Input Voltage
Figure 10. Efficiency vs Input Voltage
Figure 6. Output Voltage vs Output Current Figure 7. Efficiency vs Output Current
Measurement Data
1. Load Regulation
2. Line Regulation
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
80 180 280
V
OUT
(V)
V
IN
(V
)
V
OUT
vs V
IN
Io=0.02A
Io=0.1A
Io=1.0A
VOUT limit
70
72
74
76
78
80
82
84
86
88
90
80 180 280
Efficiency (%)
V
IN
(V)
Efficiency vs V
IN
Io=0.05A
Io=0.5A
Io=1A
V
OUT2, IOUT2 = 0 A
V
OUT1
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
0 0.5 1
VOUT (V)
IOUT(A
)
VOUT vs IOUT
90 V
115 V
230 V
264 V
70
72
74
76
78
80
82
84
86
88
90
0 0.5 1
Efficiency (%)
IOUT(A)
Efficiency vs IOUT
90 V
115 V
230 V
264 V
7/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 10. MOSFET Wave Form
V
IN
= 90 Vac, I
OUT
= 1.0 A
Figure 11. MOSFET Wave Form
V
IN
= 264 Vac, I
OUT
= 1.0 A
Measurement Data – continued
3. Switching Wave Form
MOSFET V
DS
100 V / Div 0.2 A / Div
Drain Current I
D
MOSFET V
DS
Drain Current I
D
100 V / Div
0.2 A / Div
Figure 12. Diode Wave Form
V
IN
= 90 Vac, I
OUT
= 1.0 A
Figure 13. Diode Wave Form
V
IN
= 264 Vac, I
OUT
= 1.0 A
Diode Voltage V
D
50 V / Div
1 A / Div
Diode Current I
S
Diode Voltage V
D
50 V / Div
Diode Current I
S
1 A / Div
8/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 16. V
IN
= 90 Vac, Rated load Figure 17. V
IN
= 264 Vac, Rated load
Figure 14. Drain Wave Form
V
IN
= 90 Vac, V
OUT1
Output Short
Figure 15. Drain Wave Form
V
IN
= 264 Vac, V
OUT1
Output Short
4. Switching Wave Form
5. Startup Wave Form
Output Voltage V
OUT
5 V / Div
250 V / Div
Input Voltage V
IN
Input Voltage V
IN
5 V / Div
250 V / Div
Output Voltage V
OUT
5 V / Div 5 V / Div
5 A / Div 5 A / Div
V
OUT
V
OUT
I
OUT
I
OUT
Output Voltage V
OUT
9/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Output Ripple Voltage V
RIPPLE2
= 0.10 Vpp
0.2 V / Div
Figure 20. V
IN
= 90 Vac, I
OUT5
= 2.0 A Figure 21. V
IN
= 90 Vac, I
OUT12
= 1.0 A
Figure 18. V
IN
= 90 Vac, I
OUT
= switch 0 A /1.0 A Figure 19. V
IN
= 264 Vac, I
OUT1
= switch 0 A / 1.0 A
Measurement Data – continued
8. Dynamic Load Fluctuation
Measurement Data – continued
9. Output Voltage Ripple Wave Form
1 A / Div
I
OUT
V
OUT12
1 V / Div
I
OUT
1 A / Div
Output Ripple Voltage V
RIPPLE
= 0.10 Vpp
0.1 V /Div
Output Ripple Voltage V
RIPPLE
= 0.10 Vpp
0.1 V /Div
V
OUT
1 V / Div V
OUT
I
OUT
1 A / Div
10/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Table 1. Surface Temperature of Parts (Ta = 22.4 °C)
Measurement Data – continued
10. Temperature of Parts Surface IOUT1
They are measured after 15 minutes from applying a power supply.
Part Condition
VIN = 90 Vac, IOUT=1.0A VIN = 264 Vac, IOUT=1.0A
IC1 62.1 °C 50.6 °C
Diode D3 48.7 °C 47.2 °C
11/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 22. V
IN
: 115 Vac / 60 Hz, I
OUT
:1 A
Figure 23. V
IN
: 230 Vac / 50 Hz, I
OUT
:1 A
Measurement Data – continued
11. EMI Conducted Emission:CISPR22 Pub 22 Class B
QP margin: 19.1 dB
AVE margin: 21.1 dB
QP margin: 16.3 dB
AVE margin: 22.7 dB
12/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Figure 24. BM2P0363F-EVK-001 Schematics
Schematics
VIN = 90 Vac to 264 Vac、VOUT= 12 V / 1 A
13/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Parts List
Materials may be changed without notifying.
Items
Specifications
Parts name
Manufacture
C1
0.1uF/310V
890334025017CS
WURTH ELECTRONIK
C2
-
-
-
C3
33uF/450V
450BXW33MEFC12.5×25
C4
2200pF/1 kV
GRM31BR73A222KW01
MURATA
C5
-
-
C6
10μF/50V
860160672009
WURTH ELECTRONIK
C7
1000pF
HMK107B7102KA-T
TAIYO YUDEN
C8
680uF/25V
860040475009
WURTH ELECTRONIK
C9
680uF/25V
860040475009
WURTH ELECTRONIK
C10
0.1uF/100V
GRM188R72A104KA35D
MURATA
C11
0.22uF/16V
EMK107B7224KAHT
TAIYO YUDEN
C12
680pF / 630V
GRM31B5C2J681FW01L
MURATA
C13
-
-
C14
2200 pF, Y1:300 Vac
DE1E3RA222MA4BP01F
MURATA
CN1
B02P-NV
JST
D1
FRD 700 V / 0.8 A
RFN1LAM7STR
ROHM
D2
FRD 200 V / 0.5 A
RF05VAM2STR
ROHM
D3
150 V / 5 A
RB098BM150
ROHM
DB1
800 V
D1UBA80-7062
shindengen
F
1
1A 300 V
36911000000
LITTELFUSE
FL1
0.7A 26.5mH
SSR10VS-07265
TOKIN
IC1
BM2P0363F
ROHM
IC2
TL431BIDBZTG4
T.I
PC1
LTV-817
LITE-ON
R1
100 k / 2 W
MOS2CT52R104J
KOA
R3
0.51 Ω
MCR25JZHFLR510
ROHM
R4
10Ω
MCR18EZPJ100
ROHM
R5
20k
MCR03EZPFX2002
ROHM
R6
1.3k
MCR03EZPFX1301
ROHM
R7
5.6k
MCR03EZPFX5601
ROHM
R8
2.2k
MCR03EZPJ222
ROHM
R9
1k
MCR03EZPJ102
ROHM
R10
7.5k
MCR03EZPJ752
ROHM
R11
10
MCR18EZPJ100
ROHM
T1
XE2736Y B
ALPHA TRANS
ZNR1
-
ー
ー
TP1
CD-10-15
MAC8
TP2
CD-10-15
MAC8
PCB
PCB0298B
SIGNUS
14/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 25. TOP Layout (Top view)
Figure 26. Bottom Layout (Top View)
Layout
Size: 91 mm x 55 mm
15/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd.
No. 66UG017E Rev.001
MAY.2023
Figure 27. Circuit Diagram Figure 28. Structure Diagram
Table 2. Product Specification of XE2736Y_B
Specification of the Transformer
Manufacture Alphatrans Co., Ltd. (1-7-2, Bakurou-cho, Chuo-ku, Osaka City, 541-0059, Japan)
http//www.alphatrans.jp/
Product Name: XE2736Y_B
Bobbin: 10PIN
Core: EE25/20
 Primary Inductance: 1.89 mH ±10 %
(100 kHz, 1 V)
 Withstand Voltage
Between Primary and Secondary: AC1500 V
Between Primary and Core: AC1500 V
Between Secondary and Core: AC500 V
■ Insulation Resistance 100 MΩ or more (DC500 V)
Transfomer Winding Pin Wire Turn
Number
Tape
Layer
Wire
Specification
S
tart
F
inish
NP1 3 2 2UEW / Φ0.25 70 2 COMPACT
NS1-1 10 8 TEX / Φ0.40 31 2 COMPACT
ND 4 5 2UEW / Φ0.20 38 2 COMPACT
NS1
-
2
9
7
TEX
/
Φ
0.4
0
31
2
COMPACT
NP2 2 1 2UEW / Φ0.25 59 3 COMPACT
16/16
User’s Guide
BM2P0363F-EVK-001
© 2023 ROHM Co., Ltd. No. 66UG017E Rev.001
MAY.2023
Revision History
Date Rev. Changes
16.MAY.2023
001 New Release
www.rohm.com
Notice
ROHM Customer Support System
R2043A
The information contained in this document is intended to introduce ROHM Group (hereafter
referred to asROHM) products. When using ROHM products, please verify the latest specifications
or datasheets before use.
ROHM products are designed and manufactured for use in general electronic equipment and
applications (such as Audio Visual equipment, Office Automation equipment, telecommunication
equipment, home appliances, amusement devices, etc.) or specified in the datasheets. Therefore,
please contact the ROHM sales representative before using ROHM products in equipment or
devices requiring extremely high reliability and whose failure or malfunction may cause danger or
injury to human life or body or other serious damage (such as medical equipment, transportation,
traffic, aircraft, spacecraft, nuclear power controllers, fuel control, automotive equipment including
car accessories, etc. hereafter referred to as Specific Applications). Unless otherwise agreed in
writing by ROHM in advance, ROHM shall not be in any way responsible or liable for any damages,
expenses, or losses incurred by you or third parties arising from the use of ROHM Products for
Specific Applications.
Electronic components, including semiconductors, can fail or malfunction at a certain rate. Please
be sure to implement, at your own responsibilities, adequate safety measures including but not
limited to fail-safe design against physical injury, and damage to any property, which a failure or
malfunction of products may cause.
The information contained in this document, including application circuit examples and their
constants, is intended to explain the standard operation and usage of ROHM products, and is not
intended to guarantee, either explicitly or implicitly, the operation of the product in the actual
equipment it will be used. As a result, you are solely responsible for it, and you must exercise your
own independent verification and judgment in the use of such information contained in this
document. ROHM shall not be in any way responsible or liable for any damages, expenses, or
losses incurred by you or third parties arising from the use of such information.
When exporting ROHM products or technologies described in this document to other countries, you
must abide by the procedures and provisions stipulated in all applicable export laws and regulations,
such as the Foreign Exchange and Foreign Trade Act and the US Export Administration
Regulations, and follow the necessary procedures in accordance with these provisions.
The technical information and data described in this document, including typical application circuits,
are examples only and are not intended to guarantee to be free from infringement of third parties
intellectual property or other rights. ROHM does not grant any license, express or implied, to
implement, use, or exploit any intellectual property or other rights owned or controlled by ROHM or
any third parties with respect to the information contained herein.
No part of this document may be reprinted or reproduced in any form by any means without the
prior written consent of ROHM.
All information contained in this document is current as of the date of publication and subject to
change without notice. Before purchasing or using ROHM products, please confirm the latest
information with the ROHM sales representative.
ROHM does not warrant that the information contained herein is error-free. ROHM shall not be in
any way responsible or liable for any damages, expenses, or losses incurred by you or third parties
resulting from errors contained in this document.
Thank you for your accessing to ROHM product informations.
More detail product informations and catalogs are available, please contact us.
Notice
© 2023 ROHM Co., Ltd. All rights reserved.
https://www.rohm.com/contactus
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