MTS Sensors Temposonics T Series User manual

Temposonics®
Magnetostrictive Linear Position Sensors
TH Analog ATEX / IECEx / CEC / NEC Certified, Safety SIL 2 Capable
Operation Manual

2
1. Introduction...............................................................2
1.1 Purpose and use of this manual............................................... 2
1.2 Used symbols and warnings ....................................................2
2. Safety instructions.......................................................2
2.1 Intended use.............................................................................2
2.2 Forseeable misuse....................................................................4
2.3 Installation, commissioning and operation...............................4
2.4 Safety instructions for use in explosion-hazardous areas ........5
2.5 Warranty...................................................................................5
2.6 Return ......................................................................................5
3. Identification..............................................................6
3.1 Order code Temposonics® TH................................................... 6
3.2 Nameplate (example) ...............................................................8
3.3 Approvals .................................................................................8
3.4 Scope of delivery...................................................................... 8
4. Product description and commissioning .............................9
4.1 Functionality and system design ..............................................9
4.2 Styles and installation ............................................................10
4.3 Electrical connection ..............................................................17
4.4 Frequently ordered accessories..............................................23
5. Operation................................................................ 25
5.1 Getting started........................................................................25
5.2 Programming and configuration ............................................25
6. Maintenance and troubleshooting .................................. 29
6.1 Error conditions, troubleshooting........................................... 29
6.2 Maintenance........................................................................... 29
6.3 Repair.....................................................................................30
6.4 List of spare parts ..................................................................30
6.5 Transport and storage ............................................................ 30
7. Removal from service / dismantling................................ 30
8. Technical data for SIL 2 sensor...................................... 31
9. Technical data for standard sensor ................................. 33
10. Declaration of Conformity for standard version ................. 35
11. Declaration of Conformity for SIL 2 version...................... 36
12. Appendix............................................................... 37
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
1/ The term qualified technical personnel characterizes persons who:
– are familiar with the safety concepts of automation technology applicable to the particular
project,
– are competent in the field of electromagnetic compatibility (EMC),
– have received adequate training for commissioning and service operations
– are familiar with the operation of the device and know the information required
for correct operation provided in the product documentation.
Table of contents 1. Introduction
1.1 Purpose and use of this manual
Before starting the operation of Temposonics®position sensors,
read this documentation thoroughly and follow the safety
information. For further details on SIL 2 refer to MTS Sensors
SIL 2 safety manual (part number: 551504).
Keep the manual for future reference!
The content of this technical documentation and of its various
appendixes is intended to provide information on mounting,
installation and commissioning by qualified automation
personnel 1or instructed service technicians who are familiar with
the project planning and dealing with Temposonics®sensors.
1.2 Used symbols and warnings
Warnings are intended for your personal safety and for avoidance
of damage to the described product or connected devices. In this
documentation, safety information and warnings to avoid dangers that
might affect the life and health of operating or service personnel or
cause material damage are highlighted by the preceding pictogram,
which is defined below.
Symbol Meaning
NOTICE
This symbol is used to point to situations
that may lead to material damage, but not to
personal injury.
2. Safety instructions
2.1 Intended use
This product must be used only for the applications defined under
item 1 to item 5 and only in conjunction with the third-party devices
and components recommended or approved by MTS Sensors. As
a prerequisite of proper and safe operation, the product requires
correct transport, storage, mounting and commissioning and must be
operated with utmost care.
1. The sensor systems of all Temposonics®series are intended
exclusively for measurement tasks encountered in industrial,
commercial and laboratory applications. The sensors are
considered as system accessories and must be connected to
suitable evaluation electronics, e.g. a PLC, IPC, indicator or other
electronic control unit.
2. The position sensors must be used only in technically safe
condition. To maintain this condition and to ensure safe
operation, installation, connection and service, work should only
be performed by qualified technical personnel, according to
IEC 60079-14, TRBS 1203, Canadian Electrical Code (CEC)
and National Electrical Code (NEC) and local regulations.
3. The sensor’s surface temperature class is T4.

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
4. The EU-Type Examination Certificates and Certificates of
Compliance have to be taken into account including any special
condition defined therein.
5. The position sensor may be used in ATEX / IECEx and CEC / NEC
Classes, Zones and Divisions according to section 8 respectively
section 9. Any use of this product outside of these approved
areas will void the warranty and all manufacturer’s product
responsibilities and liabilities. For non-hazardous areas MTS
Sensors recommends to use the version N (not approved).
Class and Division Concept
Ex-Atmosphere Class Division Group
Gas-Ex Class I Div. 1 A*, B, C, D
Gas-Ex Class I Div. 2 A, B, C, D
Dust-Ex Class II/III Div. 1 E, F, G
Dust-Ex Class II/III Div. 2 E, F, G
*Cl. I Div. 1 Gr. A not valid for Canada
Zone Concept
Ex-Atmosphere Zone Category Explosion group
Gas-Ex In the baffle between Zone 0 Up to IIC (at the rod)
Gas-Ex Zone 1 2G IIA, IIB, IIC
Gas-Ex Zone 2 3G IIA, IIB, IIC
Dust-Ex Zone 21 2D IIIA, IIIB, IIIC
Dust-Ex Zone 22 3D IIIA, IIIB, IIIC
Gas-Ex In the baffle between Zone 0 and Up to IIC (at the rod)
Zone 1 or Zone 2 Up to IIC (at the connection chamber)
Gas-Ex In the baffle between Zone 0 and Up to IIC (at the rod)
Dust-Ex Zone 21 or Zone 22 Up to IIIC (at the connection chamber)

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
2.2 Forseeable misuse
Forseeable misuse Consequence
Lead compensating currents
through the enclosure
The sensor will be damaged
Use sensor without external fuse
in Zone 0 or as SIL 2 version (in
Zone 0, Zone 1 / 21)
The sensor might overheat
Use a fuse with more than
125 mA
The sensor might overheat
Wrong sensor connection The sensor will not work
properly or will be destroyed
Operate the sensor out off the
operating temperature
No signal output
The sensor can be damaged
Power supply is out of the
defined range
Signal output is wrong /
no signal output /
the sensor will be damaged
Position measurement is
influenced by an external
magnetic field
Signal output is wrong
Cables are damaged Short circuit – the sensor can
be destroyed / sensor does not
respond
Spacers are missing /
are installed in a wrong order
Error in position measurement
Wrong connection
of ground / shield
Signal output is disturbed
The electronics can be damaged
Use of a magnet that is not
certified by MTS Sensors
Error in position measurement
Do not step on the sensor.
The sensor might be damaged.
Do not reprocess the sensor subsequently.
The sensor might be damaged.
2.3 Installation, commissioning and operation
If sensor failure or a malfunction create danger of injury to people or
of damage to operating equipment, additional safety measures such
as plausibility checks, limit switches, EMERGENCY STOP systems,
protective devices etc. must be performed. In the event of trouble,
shut down the sensor and protect it against accidental operation.
To maintain the sensor operability, it is mandatory to follow the
instructions given below.
Safety instructions for commissioning
1. Follow the specifications given in the technical data.
2. Ensure that equipment and associated components used in a
hazardous environment are selected and installed in compliance
with regulations governing the geographical location and facility.
Only install equipment that complies with the types of protection
relevant to the applicable Classes, Zones, Divisions and Groups.
3. In explosive atmospheres use only such auxiliary components
that meet all requirements of the local and national standards.
4. The potential equalisation of the system has to be established
according to the regulations of erection applicable in the
respective country of use (VDE 0100, part 540; IEC 364-5-54).
5. Sensors from MTS Sensors are approved only for the intended
use in industrial environments (see section 2.1). Contact the
manufacturer for advice if aggressive substances are present in
the sensor environment.
6. Measures for lightning protection have to be taken by the user.
7. The customer is responsible for the mechanical protection of the
sensor.
8. The sensor may be used only for fixed installations with
permanently wired cables. The user shall ensure that cables and
cable glands correspond to the risk assessment of the hazardous
application as well as to thermic, chemical and mechanical
environmental conditions. The user is also responsible for the
required strain relief. When selecting the sealing, the maximum
thermal load of the cables must be taken into account.
9. The user is responsible for meeting all safety conditions as
outlined by:
• Installation instructions
• Local prevailing standards and regulations
• Safety manual (document part no. 551504) for SIL 2 capable
sensor version
How to ensure safe commissioning
1. Protect the sensor against mechanical damage during
installation and operation.
2. Do not use damaged products and secure them against uninten-
tional commissioning. Mark damaged products as being
defective.
3. Switch off the supply voltage prior to disconnecting or
connecting the connectors.
4. Connect the sensor very carefully and pay attention to the
polarity of connections, power supply as well as to the shape
and duration of control pulses.
5. Cable entry temperature and branching point temperature may
reach 104 °C and 116 °C respectively. Select suitable cable
and entry device.
6. For field wiring, use cables suitable for the service temperature
range of −40 °C to +116°C.

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
2/ See also applicable MTS Sensors sales and supply conditions, e.g. under www.mtssensors.com
7. Do not open when energized. Open the sensor only as shown in
fig. 6 on page 12.
8. A seal shall be installed within 18“ of the enclosure
(for NEC / CEC only).
9. Use only approved power supplies of Category II according to
IEC 61010-1.
10. Ensure that the specified permissible limit values of the sensor
for operating voltage, environmental conditions, etc. are met.
11. Make sure that:
– the sensor and associated components were installed
according to the instructions
– the sensor enclosure is clean
– all screws (only those of quality 6.8, A2-50 or A4-50 are
allowed) are tightened according to specified fastening torque
in Fig. 6
– the cable glands certified according to the required
hazardous area classification and IP protection are tightened
according to the manufactures specifications
– surfaces limiting the joint shall not be worked or painted
subsequently (flameproof enclosure)
– surfaces limiting the joint have not been provided with a seal
(flameproof enclosure)
– the magnet does not rub against the rod. This could cause
damage to the magnet and the sensor rod. If there is contact
between the moving magnet including the magnet holder and
the sensor rod, make sure that the maximal speed of the
moving magnet is less or equal 1 m/s.
12. Ground the sensor via one of the two ground lugs. Both the
sensor and the moving magnet including magnet holder must
be connected to protective ground (PE) to avoid electrostatic
discharge (ESD).
13. Before applying power, ensure that nobody’s safety is jeopar-
dized by starting machines.
14. Check the function of the sensor regularly and provide
documentation of the checks (see 6.2 Maintenance).
2.4 Safety instructions for use in explosion-hazardous areas
The sensor has been designed for operation inside explosion-hazarded
areas. It has been tested and left the factory in a condition in which
it is safe to operate. Relevant regulations and European standards as
well as Canadian and North American standards have been observed.
According to ATEX, IECEx, CEC and NEC marking, the sensor is
approved only for operation in defined hazardous areas (see 2.1
Intended use). The SIL 2 version cannot be adjusted by the customer.
When do you need an external fuse?
Zone / Div. T-Series standard sensor T-Series SIL 2 sensor
Zone 0
(rod only)
External fuse required External fuse required
Zone 1 / 21 No additional fuse External fuse required
Zone 2 / 22 No additional fuse No additional fuse
Div. 1 External fuse
recommended
External fuse
recommended
How to install a T-Series SIL 2 sensor in Zone 0 or a T-Series
standard sensor in Zone 0 according to ATEX / IECEx and CEC / NEC
guidelines
1. Install an external fuse in compliance with IEC 127 outside
the Ex-atmosphere. Connect it upstream to the equipment.
Current: 125 mA
2. Install the sensor housing in Zone 1, Zone 2, Zone 21 or Zone
22. Only the rod section (for version D, G and E) can extend into
Zone 0 .
3. Follow the safety regulations detailed in IEC/EN 60079-26,
ANSI/ISA 60079-26 (12.00.03) and ANSI/ISA/IEC/EN 60079-10-1
to ensure isolation between Zone 0 and Zone 1.
4. When installing the T sensor type TH in the boundary wall for
Zone 0, the corresponding requirements in ANSI/ISA/IEC/EN
60079-26 and ANSI/ISA/IEC/EN 60079-10-1 have to be noticed.
Thereby the screw-in thread is to be sealed gas tightly (IP67)
according to ANSI/ISA/IEC/EN 60079-26 and ANSI/ISA/IEC/EN
60079-10-1.
2.5 Warranty 2
MTS Sensors grants a warranty period for the Temposonics®
position sensors and supplied accessories relating to material
defects and faults that occur despite correct use in accordance with
the intended application2. The MTS Sensors obligation is limited to
repair or replacement of any defective part of the unit. No warranty
can be provided for defects that are due to improper use or above
average stress of the product, as well as for wear parts. Under no
circumstances will MTS Sensors accept liability in the event of
violations against the warranty rules, even if these have been assured
or expected. Nor will MTS Sensors accept liability in the event of fault
or negligence of the company.
MTS Sensors explicitly excludes any further warranties. Neither
the company’s representatives, agents, dealers nor employees are
authorized to increase or change the scope of warranty.
2.6 Return
For diagnostic purposes, the sensor can be returned to the nearest
MTS Sensors facility. Any shipment cost is the responsibility of the
sender 2. For a corresponding form, see section 12. Appendix.

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
3. Identification
3.1 Order code Temposonics® TH
T H 1 N
a b c d e f g h i
a Sensor model
T H Rod
b Design
Enclosure Type 3:
Model TH rod-style sensor with housing material 1.4305 (AISI 303)
and rod material 1.4306 (AISI 304L)
MThreaded flange with flat-face (M18×1.5-6g)
NThreaded flange with raised-face (M18×1.5-6g)
SThreaded flange with flat-face (¾"-16 UNF-3A)
TThreaded flange with raised-face (¾"-16 UNF-3A)
Enclosure Type 3X:
Model TH rod-style sensor with housing material 1.4404
(AISI 316L) and rod material 1.4404 (AISI 316L)
FThreaded flange with flat-face (¾"-16 UNF-3A)
GThreaded flange with raised-face (¾"-16 UNF-3A)
WThreaded flange with flat-face (M18×1.5-6g)
e Operating voltage
1+24 VDC (−15 / +20 %)
f Version (see “Technical data” for further information)
DEx db and Ex tb (AF55)
EEx db eb and Ex tb (AF55)
US & CA approvals: Ex nA /NI (for Zone 2 and 22)
(Note: Available for SIL 2 version only)
GEx db and Ex tb (AF60)
US & CA approvals: Explosionproof (XP)
(Note: Group A is not available for Canada)
NNot approved
d Connection type
C 0 1 Side connection with thread ½"-14 NPT
(All versions)
C 1 0 Top connection with thread ½"-14 NPT
(All versions)
M0 1 Side connection with thread M16×1.5-6H
(Version E & N)
M1 0 Top connection with thread M16×1.5-6H
(Version E & N)
N0 1 Side connection with thread M20×1.5-6H
(All versions)
N1 0 Top connection with thread M20×1.5-6H
(All versions)
NF 1 Side connection with thread M20×1.5-6H
(Version E & N) Note: Not available for SIL 2 version!
c Stroke length
SIL 2
X X X X M 0025…1500 mm
X X X X U001.0…060.0 in.
Standard
X X X X M 0025…7620 mm
X X X X U001.0…300.0 in.
.
.
Standard stroke length (mm)*
Stroke length Ordering steps
25 … 500 mm 5 mm
500 … 750 mm 10 mm
750…1000 mm 25 mm
1000…2500 mm 50 mm
2500…5000 mm 100 mm
5000…7620 mm 250 mm
See next page.
g
*/ Non Standard stroke lengths are available; must be encoded in 5 mm / 0.1 in. increments
Standard stroke length (in.)*
Stroke length Ordering steps
1 … 20 in. 0.2 in.
20 … 30 in. 0.4 in.
30 … 40 in. 1.0 in.
40…100 in. 2.0 in.
100…200 in. 4.0 in.
200…300 in. 10.0 in.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
i Output
1 output with 1 magnet
Output 1 (position magnet 1)
(Available outputs for SIL 2: A01 and A11)
A0 1 4…20 mA
A1 1 20…4 mA
A 2 10…20 mA
A 3 120…0 mA
2 outputs with 1 magnet
Output 1 (position magnet 1) + output 2 (position magnet 1)
Notice: Not available for SIL 2 version!
A034…20 mA 20…4 mA
2 outputs with 2 magnets
Output 1 (position magnet 1) + output 2 (position magnet 2)
Notice: Not available for SIL 2 version!
A024…20 mA 4…20 mA
A1220…4 mA 20…4 mA
A 2 2 0…20 mA 0…20 mA
A 3 2 20…0 mA 20…0 mA
g Functional safety type
NNot approved
SSIL 2 (with certificate and manual)
h Additional option type
NNone

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
3.2 Nameplate (example)
3.3 Approvals
See chapter 8. on page 31 and chapter 9. on page 33.
3.4 Scope of delivery
Sensor. Accessories (see page 23 f.) have to be ordered separately.
Fig. 1: Label SIL 2 version
Fig. 2: Label standard version
Variant with increased safety
connection chamber
Variant with flameproof / explosionproof
connection chamber
Variant with flameproof
connection chamber
Variant with increased safety
connection chamber
Variant with flameproof
connection chamber
Variant with flameproof / explosionproof
connection chamber
THN0080MC011GSNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
Class I Div 1 Groups A,B,C,D T4
Class II/III Div 1, Groups E,F,G T130°C
Class I Zone 0/1 AEx d / Ex d IIC T4
Class II/III Zone 21 AEx tb / Ex tb IIIC
T130°C
Group A is not approved for Canada
−40 °C ≤ Ta ≤ 85 °C IP66 / IP67
Enclosure type 3
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
THN0080MC011DSNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
−40 °C ≤ Ta ≤ 85 °C IP66 / IP67
Enclosure type 3
THN0080MC011ESNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db eb IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
Class I, Div, 2, Groups A, B, C, D T4
Class II/III, Div. 2 Groups E, F, G
T130°C
Ex nA / AEx nA IIC T4 Gc
Ex tc / AEx tc IIIC T130°C Dc
−40 °C ≤ Ta ≤ 80 °C IP66 / IP67
Enclosure type 3
THN0080MC011GNNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
Class I Div 1 Groups A,B,C,D T4
Class II/III Div 1, Groups E,F,G T130°C
Class I Zone 0/1 AEx d / Ex d IIC T4
Class II/III Zone 21 AEx tb / Ex tb IIIC
T130°C
Group A is not approved for Canada
−40 °C ≤ Ta ≤ 75 °C IP66 / IP67
Enclosure type 3
THN0080MC011DNNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
−40 °C ≤ Ta ≤ 75 °C IP66 / IP67
Enclosure type 3
THN0080MC011ENNA11
In: 24 VDC 100 mA
Out: 20-4 mA
S/N: 90510266
YofC: 50/2014
CML ATEX 1090X
IECEx CML 16.0039X
II 1/2G Ex db eb IIC T4 Ga/Gb
II 1G/2D Ex tb IIIC T130°C Ga/Db
−40 °C ≤ Ta ≤ 75 °C IP66 / IP67
Enclosure type 3

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
4.1 Functionality and system design
Product designation
• Position sensor Temposonics®T-Series
Construction series
• Temposonics®TH (rod)
• Stroke length SIL 2 version: 25…1500 mm (1…60 in.)
• Stroke length standard version: 25…7620 mm (1…300 in.)
• Output signal: Analog
Application
The Temposonics®sensor is used for measurement and conversion
of the length (position) variable in the fields of automated system
and mechanical engineering. The T-Series sensors are designed for
installation in a raised or flat-face flanged hydraulic cylinder, for use as
an open-air position sensor or as a liquid level float with the addition of
a float.
Principle of operation and system construction
For position measurement, the absolute, linear Temposonics®position
sensors make use of the properties offered by the specially designed
magnetostrictive waveguide. Inside the sensor a torsional strain pulse
is induced in the waveguide by momentary interaction of two magnetic
fields. The interaction between these two magnetic fields produces
a strain pulse, which is detected by the converter at the sensor electron-
ics housing. One field is produced by a moving position magnet, which
travels along the sensor rod with the waveguide inside. The other field is
generated by a current pulse applied to the waveguide. The position of
the moving magnet is determined precisely by measuring the time-of-
flight between the application of the current pulse and the arrival of the
strain pulse at the sensor electronics housing. The result is a reliable po-
sition measurement with high accuracy and repeatability.
T-Series models
The T-Series is available in four variations, three of which are hazardous
classifications:
• Flameproof housing with flameproof connection chamber (version D)
• Flameproof (explosionproof) housing with flameproof (explosion-
proof) connection chamber (version G)
• Flameproof housing with increased safety connection chamber
(version E)
• Non-hazardous (version N)
All of these variations are available in two types of hardware / software,
SIL 2 compliant and standard, both in 4…20 mA and 20…4 mA output.
The sensor assembly is offered in 1.4305 (AISI 303) stainless steel and
in 1.4404 (AISI 316L). Associated with hazardous rating the sensor
meets IP66 / IP67. For non-hazardous environments the sensor meets
IP66, IP67, IP68, IP69K and NEMA 4X.
Fig. 3: Time-of-flight based magnetostrictive position sensing principle
4. Product description and commissioning
5
Sensing element
(Waveguide)
Position magnet (Magnetic field) Torsional strain
pulse converter
4
Current pulse
generates
magnetic field
Interaction with
position magnet
field generates
torsional strain
pulse Torsional strain
pulse propagates
Strain pulse
detected by
converter
Time-of-flight converted
into position
1
2
3

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Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Fig. 4: Temposonics®TH with ring magnet
4.2 Styles and installation
Threaded flange with raised-face
Version D & G
132.5
(5.22) 2.5
(0.1)
51
(2.01)
Null zone
Sensor electronics housing
Magnet
Ø 10 ± 0.13
(Ø 0.39 ± 0.01)
Refer to “Table 1” for
“Threaded flange type references”
A
B
C
Version D
77 (3.03)
83.8 (3.29)
55 (2.17)
Version G
82 (3.23)
89.2 (3.51)
60 (2.36)
A
B
C
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Dead zone
63.5 (2.5) /
66 (2.6)*
* Stroke length > 5000 mm (196.85 in.)
on page 11
Version E & N
112.5
(4.43)
2.5
(0.1)
83.8
(3.29)
73
(2.87)
55
(2.17)
51
(2.01)
Null zoneSensor electronics housing
Magnet
Ø 10 ± 0.13
(
Ø 0.39 ± 0.01)
Refer to “Table 1” for
“Threaded flange type references”
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Dead zone
63.5 (2.5) /
66 (2.6)*
* Stroke length > 5000 mm (196.85 in.)
Threaded flange with flat-face
Version D & G
132.5
(5.22)
51
(2.01)
Null zone
Sensor electronics housing
83.8
(3.29)
55
(2.17)
73
(2.87)
Sensor electronics housing
112.5
(4.43)
51
(2.01)
Null zone
Refer to “Table 1” for
“Threaded flange type references”
Refer to “Table 1” for
“Threaded flange type references”
Magnet
Magnet
Ø 10 ± 0.13
(Ø 0.39 ± 0.01)
Ø 10 ± 0.13
(Ø 0.39 ± 0.01)
A
B
C
Version D
77 (3.03)
83.8 (3.29)
55 (2.17)
Version G
82 (3.23)
89.2 (3.51)
60 (2.36)
A
B
C
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Dead zone
63.5 (2.5) /
66 (2.6)*
Dead zone
* Stroke length > 5000 mm (196.85 in.)
* Stroke length > 5000 mm (196.85 in.)
63.5 (2.5) /
66 (2.6)*
on page 11
Version E & N
132.5
(5.22)
51
(2.01)
Null zone
Sensor electronics housing
83.8
(3.29)
55
(2.17)
73
(2.87)
Sensor electronics housing
112.5
(4.43)
51
(2.01)
Null zone
Refer to “Table 1” for
“Threaded flange type references”
Refer to “Table 1” for
“Threaded flange type references”
Magnet
Magnet
Ø 10 ± 0.13
(Ø 0.39 ± 0.01)
Ø 10 ± 0.13
(
Ø 0.39 ± 0.01)
A
B
C
Version D
77 (3.03)
83.8 (3.29)
55 (2.17)
Version G
82 (3.23)
89.2 (3.51)
60 (2.36)
A
B
C
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Stroke length
Standard: 25…7620
(1…300)
SIL 2: 25…1500
(1…60)
Dead zone
63.5 (2.5) /
66 (2.6)*
Dead zone
* Stroke length > 5000 mm (196.85 in.)
* Stroke length > 5000 mm (196.85 in.)
63.5 (2.5) /
66 (2.6)*
on page 11
on page 11
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m

11
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Threaded
flange type Description Threaded flange
FThreaded flange with flat-face
1.4404 (AISI 316L) ¾"-16 UNF-3A
GThreaded flange with raised-face
1.4404 (AISI 316L) ¾"-16 UNF-3A
MThreaded flange with flat-face
1.4305 (AISI 303) M18×1.5-6g
NThreaded flange with raised-face
1.4305 (AISI 303) M18×1.5-6g
SThreaded flange with flat-face
1.4305 (AISI 303) ¾"-16 UNF-3A
TThreaded flange with raised-face
1.4305 (AISI 303) ¾"-16 UNF-3A
WThreaded flange with flat-face
1.4404 (AISI 316L) M18×1.5-6g
Table 1: Model TH rod-style threaded flange type references
Fig. 5: Temposonics®TH connection options
Side connection C01 / N01 / NF1 (with adapter) / M01 (without adapter)
Magnet
Connection length
22 mm (0.87 in.) for version D & G
18 mm (0.7 in.) for version E & N
Side connection
C01 / N01:
Connector on 6 different
positions at 60° each
NF1:
Connector on 4 different
positions at 60° each
Top connection C10 / N10 (with adapter) / M10 (without adapter)
Top connection
Top connection
Magnet
Connection length
22 mm (0.87 in.) for version D & G
18 mm (0.7 in.) for version E & N
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768-m

12
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Fig. 6: Temposonics®TH exploded view drawing
NOTICE
Connect cable to sensor
See page 20 ff. for more details.
Change orientation of cable bushing (C01, M01, N01, NF1)
Loosen the five hexagonal screws M4 (AF 3) and remove the upper
lid (fig. 6). Then loosen the six hexagonal screws M4 (AF 3) of the
connection adapter (fig. 6). Change the orientation of the connector
on six different positions at 60° each. Note the example on pages
20 ff..
Part Fastening torque
1Screw M4×10 1.2 Nm
2Screw M4×40 1.2 Nm
3Earthing connection: M5×8 for mounting 2.5 Nm
Version D & G
1
1
2
2
3
3
4
4
A A
B B
C C
D D
REV ECO # DESCRIPTION
TITLE
SIZE DWG NO. REV
PRODUCT LINE
SCALE:
BY DATE
SHEET OF
UNLESS OTHERWISE SPECIFIED
TOLERANCES
0 PLACES
MM
1 PLACE
MM ANGLES

0.5 0.1
- THREAD DEPTHS ARE TO MIN. FULL THDS
- DRILL DEPTHS ARE TO FULL DIA.
- REMOVE BURRS AND SHARP EDGES
- DO NOT SCALE PRINT
- MACHINED SURFACE FINISH 3.2uM [125 uIn]
PROPRIETARY DATA
THE INFORMATION AND DESIGN(S) DISCLOSED
HEREIN ARE THE PROPERTY OF MTS SYSTEMS
CORPORATION AND MAY NOT BE USED,
REPRODUCED OR DISCLOSED IN ANY FORM
EXCEPT AS GRANTED IN WRITING BY MTS
SYSTEMS CORPORATION. THIS RESTRICTION
EXCLUDES INFORMATION THAT IS IN THE
PUBLIC DOMAIN OR WAS LEGITIMATELY IN THE
PRIOR POSSESSION OF THE RECIPIENT.
mMTS SYSTEMS CORPORATION
SENSORS DIVISION
3001 SHELDON DRIVE, CARY, NC 27513
METRIC
FIRST
ANGLE C280705VERSION2
1 1
DRAWN BY: MS
NOTE: ANY CHANGES TO THIS DRAWING MUST ALSO BE MADE TO 280743E
***NO REVISIONS SHALL BE MADE WITHOUT THE NOTIFICATION TO APPROVAL AGENCY(S).***
Version 2/ Type D- 280702 IECEx/ ATEX/ Ex d/ Ex tb
Connection adapter
Upper lid
1
2
6
3
8
Version E & N
Upper lid
1
2
3
45
3
8
Connection adapter
O-ring
O-ring

13
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Fig. 7: Temposonics®TH Zone classification
NOTICE
Seal sensor according to ingress protection IP67 between Zone 0
and Zone 1.
Version D & G –
Flameproof (explosionproof) housing with flameproof (explosionproof) connection chamber ATEX / IECEx / CEC/ NEC
Ex db / Ex tb / AEx d / AEx tb
Zone 1 Zone 0
Magnet
Version E –
Flameproof housing with increased safety connection chamber ATEX / IECEx
Ex db eb / Ex tb
Zone 1 Zone 0
Magnet

14
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Fig. 8: Connection options
Fig. 9: SIL 2 identification
NF1
NF1 = Side connection
with thread M20×1.5-6H
Not available for SIL 2 version!
M20×1.5-6H
C01 C10
C01 = Side connection
with thread ½"-14 NPT
½"-14 NPT ½"-14 NPT
C10 = Top connection
with thread ½"-14 NPT
N01 N10
N01 = Side connection
with thread M20×1.5-6H
N10 = Top connection
with thread M20×1.5-6H
M20×1.5-6H M20×1.5-6H
M01 = Side connection
with thread M16×1.5-6H
M10
M10 = Top connection
with thread M16×1.5-6H
M16×1.5-6H M16×1.5-6H
M01
Connection options for version E & NConnection options for version D & G
C01 C10
C01 = Side connection
with thread ½"-14 NPT
½"-14 NPT ½"-14 NPT
C10 = Top connection
with thread ½"-14 NPT
N01 N10
N01 = Side connection
with thread M20×1.5-6H
N10 = Top connection
with thread M20×1.5-6H
M20×1.5-6H M20×1.5-6H

15
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Active measuring range
The technical data of each sensor is checked and documented. The
active stroke length (useful electrical stroke), including its start and
end position, is adjusted during final inspection and testing (see
dimension drawing).
Mechanical zero
To ensure that the entire measuring range can be used electrically, the
position magnet must be mounted mechanically as follows:
NOTICE
On all sensors, the areas left and right of the active measuring range
are provided for mounting and damping of the measuring signal.
They should not be used for measurement, but nevertheless the
active measuring range can be exceeded.
Installing the rod sensor in a fluid cylinder
Mounted on the face of the piston, the ring magnet travels over
the rod without touching it and indicates the exact position through
the rod wall – independent of the hydraulic fluid.
Mount the sensor via flange thread or a hex nut. For proper function
non-magnetic material should be used for mounting support. When
using magnetic material the dimensions of Fig. 13 must be observed.
A. If the position magnet aligns with the drilled piston rod
B. If the position magnet is set further into the drilled piston rod
install another non-magnetic spacer above the magnet.
When horizontally mounted, longer sensors (from 1 m (3 ft)) should
be installed with intermediate mechanical supports.
Fig. 10: Active measuring range
Fig. 11: Temposonics®TH with ring magnet
Fig. 12: The sensor rod with the sensing element immerges into the cylinder
Fig. 13: Installation with magnetic material
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
Active
measuring range
Stroke length
51
(2.01)
63.5 / 66*
(2.5 / 2.6*)
* Stroke length > 5000 mm (196.85 in.)
51
(2.01)
Position magnet
Magnet
Magnet
1
2
3 3
A B
Magnetic
material
1Null zone
2Distance between position magnet and any magnetic material
(≥ 15 mm (≥ 0.6 in.))
3Non-magnetic spacer (≥ 5 mm (≥ 0.2 in.)) –
Recommendation: 8 mm (≥ 0.31 in.)

16
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Mounting the ring magnet
Install the magnet using material with non-magnetic properties for
entrainment device, screws, spacers etc..
• Max. allowable surface pressure: 40 N/mm2
• Fastening torque for M4 screws: 1 Nm; use washers, if necessary
Mounting for liquid level measurement
A “stop collar” is ordered separately with a float, based on the material
under measurement specific gravity. The stop collar is designed
to keep the float out of the dead zone. The placement of the stop
collar is dependent on the float and placement of the magnet. If your
application requires measuring to the bottom of your vessel, ask MTS
Sensors about our low liftoff float option which can measure less than
25 mm (1 in.) of liquid.
Fig. 15: Notice for threaded flange M18×1.5-6g based on DIN ISO 6149-1
Fig. 16: Liquid level measurement
Sealing the hydraulics
There are two ways to seal the flange contact surface (fig. 14):
1. A sealing by using an O-ring (e.g. 22.4 × 2.65 mm (0.88 × 0.1 in.))
in a cylinder bottom groove.
2. A sealing via an 15.3 × 2.2 mm (0.6 × 0.09 in.) O-ring in the flange
undercut on the flat-faced or raised-face flanges. In this case,
a screw hole based on ISO 6149-1 (fig. 15 page 16) must be
provided. See ISO 6149-1 for further information.
• Mount the hexagonal housing with a fastening torque of 50 Nm near
the thread.
• Seat the flange contact surface completely on the cylinder mounting
surface.
• The cylinder manufacturer determines the pressure-resistant
gasket (copper gasket, O-ring, etc.).
• The position magnet should not grind on the sensor rod.
• The piston rod drilling (min. Ø 13 mm (0.51 in.)) depends on the
pressure and piston speed.
• Protect the sensor rod from abrasion wear using suitable
constructive measures.
Fig. 14: Way of sealing
Controlling design dimensions are in millimeters
Thread (d1×P)
d2d3d4d5
+0.1
0
L1
+0.4
0
L2L3L4Z°
±1°
M18×1.5-6g 65 13 24.5 19.8 2.4 28.5 2 26 15°
Ød
5
Ra 3.2
Ra 3.2
Pitch diameter
A
A
Thread (d
1
× P)
Ød
3
(Reference)
A
Ød
2
Ød
4
(Gauging)
This dimension applies when
tap drill cannot pass through
entire boss.
≤ R0.4
R0.3
R0.1
Z°
4
5
°
±
5
°
L
3
L
1
L
2
L
4
A0.1 A0.2
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
Dead zone
Measuring range
A
B
CFloat
DStop collar
B
A
C
D
Sealing via O-ring
15.3 × 2.2
(0.6 × 0.09)
in the flange undercut
Sealing via O-ring
e.g. 22.4 × 2.65
(0.88 × 0.1)
in cylinder end cap groove

17
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
4.3 Electrical connection
Placement of installation and cabling is vital to proper performance
of the sensor‘s electromagnetic compatibility (EMC). Hence correct
installation of this active electronic system and the EMC of the entire
system must be ensured by using shielded cables and grounding.
Overvoltages or faulty connections can damage the electronics despite
protection against wrong polarity.
Instruction for connection
• Remove the cover plate as shown in fig. 6 on page 12 to connect
the cables to the sensor.
• If you use a cable / cable gland use low-resistance twisted pair and
shielded cables and connect the shield to ground externally via the
controller equipment.
• Control and signal leads should be kept separate from other power
cables and away from motor cables, frequency inverters, valve
cables, switching relays, etc.
• Install a conductor of 4 mm2cross section to one of the two
external ground lugs.
• Keep all non-shielded leads as short as possible.
• Keep the ground connections short and with a large cross section
and avoid ground loops.
• Use only stabilized power supplies and make sure that the specified
connecting values are met.
NOTICE
Never connect / disconnect the sensor when voltage is applied.
NOTICE
The contactable cross section is 0.2…2.5 mm² and 0.2…1.5 mm².
Only 1 wire per clamping point is allowed.
Connector wiring for SIL 2 sensor
Connect the sensor directly to the control system, indicator or other
evaluating systems as follows:
External ground lug
External ground lug
External ground lug
Pin number Description
1Output
2DC Ground
3Not connected
4Not connected
5+24 VDC (−15 / +20 %)
6DC Ground (0 V)
7PE – Protective Earth Ground
External ground lug
External ground lug
External ground lug
Pin number Description
1Output
2DC Ground
3Not connected
4Not connected
5+24 VDC (−15 / +20 %)
6DC Ground (0 V)
7PE – Protective Earth Ground
Fig. 17: Model TH (version E & N) rod-style sensor wiring diagram SIL 2 (1.5 mm2conductor)
Suitable for connection type: C01, C10, M01, M10, N01, N10
Fig. 18: Model TH (version D & G) rod-style sensor wiring diagram SIL 2
(2.5 mm2conductor) Suitable for connection type: C01, C10, N01, N10

18
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Connector wiring for standard sensor
Connect the sensor directly to the control system, indicator or other
evaluating systems as follows:
External ground lug
External ground lug
External ground lug
Pin number Description
1Output 1
2DC Ground
3Output 2
4DC Ground
5+24 VDC (−15 / +20 %)
6DC Ground (0 V)
7PE – Protective Earth Ground
Fig. 19: Model TH (version E & N) rod-style sensor wiring diagram standard
(1.5 mm2conductor) Suitable for connection types: C01, C10, M01, M10, N01, N10
NOTICE
Connect output 1 to load of 500 Ω if you use output A03 with output
2 only.
External ground lug
External ground lug
External ground lug
Pin number Description
1Output 1
2DC Ground
3Output 2
4+24 VDC (−15 / +20 %)
5DC Ground (0 V)
6PE – Protective Earth Ground
External ground lug
External ground lug
External ground lug
Pin number Description
1Output 1
2DC Ground
3Output 2
4DC Ground
5+24 VDC (−15 / +20 %)
6DC Ground (0 V)
7PE – Protective Earth Ground
Fig. 20: Model TH (version E & N) rod-style sensor wiring diagram standard
(2.5 mm2conductor) Suitable for connection type: NF1
Fig. 21: Model TH (version D & G) rod-style sensor wiring diagram standard
(2.5 mm2conductor) Suitable for connection types: C01, C10, N01, N10

19
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Fig. 22: Installation wiring diagram
NON-HAZARDOUS AREA HAZARDOUS LOCATION
SUPPLY +24V
SUPPLY GND
OUTPUT 1
RETURN 1
GROUND
EARTH GROUND
RETURN 2
(DO NOT CONNECT for SIL 2 version)
OUTPUT 2
(DO NOT CONNECT for SIL 2 version)
EQUIPMENT
GROUND
(T-SERIES)
4 3
SUPPLY GND
SUPPLY +24V
1
1
2
2
34
A A
B B
C C
D D
REV ECO # DESCRIPTION
TITLE
SIZE DWG NO. REV
PRODUCT LINE
SCALE:
BY DATE
SHEET OF
UNLESS OTHERWISE SPECIFIED
TOLERANCES
0 PLACES
MM
1 PLACE
MM ANGLES
 
0.5 0.1
- THREAD DEPTHS ARE TO MIN. FULL THDS
- DRILL DEPTHS ARE TO FULL DIA.
- REMOVE BURRS AND SHARP EDGES
- DO NOT SCALE PRINT
- MACHINED SURFACE FINISH 3.2uM [125 uIn]
PROPRIETARY DATA
THE INFORMATION AND DESIGN(S) DISCLOSED
HEREIN ARE THE PROPERTY OF MTS SYSTEMS
CORPORATION AND MAY NOT BE USED,
REPRODUCED OR DISCLOSED IN ANY FORM
EXCEPT AS GRANTED IN WRITING BY MTS
SYSTEMS CORPORATION. THIS RESTRICTION
EXCLUDES INFORMATION THAT IS IN THE
PUBLIC DOMAIN OR WAS LEGITIMATELY IN THE
PRIOR POSSESSION OF THE RECIPIENT.
mMTS SYSTEMS CORPORATION
SENSORS DIVISION
3001 SHELDON DRIVE, CARY, NC 27513
ME TR IC
FIRST
ANGLE C651085-1 A
1 1
DRAWN BY: MS
***NO REVISIONS SHALL BE MADE WITHOUT THE NOTIFICATION TO APPROVAL AGENCY(S).***
AMS
STANDARD
VERSION SIL VERSION
1OUTPUT 1 OUTPUT 1
2RETURN 1 RETURN 1
3OUTPUT 2 DO NOT
CONNECT
4RETURN 2 DO NOT
CONNECT
5SUPPLY +24 V SUPPLY +24 V
6SUPPLY GND SUPPLY GND
7PE PE
7 PIN OPTION
STANDARD
VERSION SIL VERSION
1OUTPUT OUTPUT
2RETURN RETURN
3DO NOT
CONNECT
DO NOT
CONNECT
4 SUPPLY +24V SUPPLY +24V
5SUPPLY GND SUPPLY GND
6PE PE
6 PIN OPTION
IECex IBE 14.****
Ex de llC T4 Ga/Gb
Ex tb lllC T125°C Ga/Db IP66/IP67
IBExU 14 ATEX****
0102 ll 1/2G
ll 1/2D
4/21/14
T-SERIES INSTALLATION DRAWING FOR Ex de/Div 2
T SERIES INSTALLATION DRAWING
External fuse
Note chapter 2.4 on page 5

20
Temposonics®TH Analog ATEX / IECEx / CEC/ NEC Certified, Safety SIL 2 Capable
Operation Manual
Cable connection (SIL 2 example)
Recommended tools
Electric torque screwdriver
3 mm (0.12 in.),
fastening torque 1.2 Nm
Torque wrench
torque depending on cable gland
Slotted screwdriver
2.0 × 40 mm (0.08 × 1.57 in.)
Crimping tool
for ferrules with max. 2.5 mm2
1Strip the cable for 60 mm (2.36 in.). 2Install the shrink hose and the ferrules (max. 1.5 mm2or
max. 2.5 mm2depending on connection).
Step 1: Preparing of cable
Width of shrink hose:
20 mm (0.79 in.)
Width of shrink hose:
40 mm (1.57 in.)
The following two options present how to connect the cable to the
T-Series sensor:
Option 1: Cable connection via disassembly of connection adapter
(see page 21)
Option 2: Cable connection without disassembly of connection adapter
(see page 22)