Axminster 504635 User manual

PROJECT PEN KITS
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WHAT’S REQUIRED
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Preparing a wooden or acrylic/polyester
blank for a pen mandrel.
1. Cut a blank to the length of the tube
plus approximately 2.5mm to allow for
trimming and squaring off the ends.
2. Mark the centre on the end of the blank.
3. Using the recommended drill bit, drill a
hole lengthwise through the blank.
4. Apply epoxy glue, Polyurethane glue or
gap filling cyanoacrylate (super glue) to
the tubes.
5. Insert the tube into the blank with a
twisting motion to spread the glue
1. Mount the bushings and blank onto a
pen mandrel according to the diagram.
2. Secure the bushings and blank onto the
mandrel.
3. Slide the tailstock with a live centre into
place against the mandrel and lock in
position. This is for support; only slight
pressure is required.
4. Using sharp tools, turn the blank down
Bushing Set:
701604
Drill Bit Size:
8 mm
Minimum Blank Size:
19 mm x 19 mm x 82 mm
evenly inside the hole.
6. Centre the tube lengthwise inside the
blank.
7. Allow the adhesive to cure.
8. When cured, square the ends of the
blank. Using a barrel trimmer with a
guide matching the inner diameter
of the tube or a universal pen blank
squaring jig with a disc sander.
9. Take the excess material down flush
with the ends of the brass tube. (do
not trim beyond the length of the tube
since this may interfere with operation
of the mechanism and assembly).
Tips/Hints
•Excessive pressure may cause the drill bit
to wander and/or split the blank. Slow
the feed rate and back the drill bit out
repeatedly for chip removal.
•Roughen the brass tube slightly with
abrasive for better adhesion.
•Certain acrylic blanks are more
transparent than others, especially
lighter colors or blanks with light
colored swirls. To avoid the risk of the
brass tube showing through the pen
blank, paint the tubes white or black
before gluing them in.
•The barrel trimmer guide also cleans any
adhesive that may have gotten inside
of the tube.
to become the Pen Barrel with the
profile of your choice.
5. Turn the blank very slightly oversize,
then sand and polish the ends down to
the same diameter as the bushings.
6. Using successively finer abrasives
gradually sand and polish the Pen
Barrel.
7. Finish the Pen Barrel with your
preferred choice of polish.
Tips/Hints
•Don’t be afraid to sharpen frequently
especially when turning acrylics.
Scribe Rollerball Pen Kit - Gold
Code: 504635
PREPARING THE BLANKS, HINTS & TIPS
TURNING THE BLANK, HINTS & TIPS

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Axminster Tools, Axminster, Devon, EX13 5PH
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PEN CASES AND DISPLAY BOXES ONLINE
1. Layout the parts according to diagram
A
2. Screw the Nib onto the Brass Insert
3. Press the Nib/Brass Insert assembly
into the bottom of the Pen Barrel.
4. Press the End Cap into the top of the
Pen Barrel
5. Unscrew the Nib from the Brass Insert
and put the Refill with its Spring inside
the pen.
6. Screw the Nib back into place.
7. Place the Pen Cap onto the pen.
Tips/Hints
•Use a woodworking vice, one handed bar clamp, arbor press or a dedicated pen press.
•Press parts together slowly and steadily
•When pressing the parts together, CHECK the parts are correctly aligned with each
other and straight. If the part is crooked or misaligned, it will result in a poor fit or
render the pen unuseable.
•When laying out your pen barrel with the parts, pay careful attention to keep the pen
barrels in the same orientation as when on the mandrel. i.e. a pen barrel may have a
“top” and “bottom”, now is the time to be certain of the orientation.
ASSEMBLY, HINTS & TIPS
DIAGRAM A