Axminster Professional AP254PS16 User manual

AP254PS16
Panel Saw
Code 107662
Original Instructions
AT: 08/02/2022
BOOK VERSION: 05

Cert No: P25
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Panel Saw
Model AP254PS16 and conforms to the machinery example for which the
EC Type-Examination Certificate No BM 50319002
has been issued by OAV Equipment & Tools, Inc.
at: No. 96,Wucuo 1st st., 43641 Qingshui Dist.,Taichung City Taiwan
and complies with the relevant essential health and safety requirements.
2006/42/EC
06/42/EC - Annex I/05.2006
EN 1807-1:2013
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 20/08/2021

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Table of Contents
General Information ……………………………………………………………………………………. 2
Safety R les…………………………………………………………………………………………………. 2
Wiring diagram……………………………………………………………………………………………. 3
Specification Sheet………………………………………………………………………………………. 4
Main Feat res……………………………………………………………………………………………… 5
(1) Control Panel……………………………………………………………………………………. 6
(2) Rip Fence………………………………………………………………………………………….. 6
(3) Hold Down………………………………………………………………………………………… 6
(4) Riving Knife Saw Blade…………………………………………………………………… 6
Assembly And Set Up…………………………………………………………………………………… 6
(1) Sliding Table …………………………………………………………………………………….. 6
(2) Extension Table (large small) ………………………………………………………….. 7
(3) Scale Adjustment………………………………………………………………………………. 8
(4) Rip Fence………………………………………………………………………………………….. 8
(5) Cross Table……………………………………………………………………………………….. 9
(6) Cross Fence………………………………………………………………………………………. 9
(7) Main Blade………………………………………………………………………………………… 10
(8) Scoring Blade…………………………………………………………………………………….. 11
(9) Fence Scale Alignment………………………………………………………………………. 12
(10) Dust Collection………………………………………………………………………………… 12
(11) Power Cord……………………………………………………………………………………… 13
(12) Test Run………………………………………………………………………………………….. 13
Operation…………………………………………………………………………………………………….. 14
(1) Change Main Blade……………………………………………………………………………. 14
(2) Riving Knife Adjustment…………………………………………………………………….. 15
(3) Change Scoring Blade………………………………………………………………………… 15
(4) Rip Cutting………………………………………………………………………………………… 15
(5) Crosscutting………………………………………………………………………………………. 16
(6) Miter Cutting…………………………………………………………………………………….. 17
(7) Lubrication……………………………………………………………………………………….. 18
(8) Replace Belts…………………………………………………………………………………….. 18
(9) Blade Tilt…………………………………………………………………………………………… 19
(10) Sliding Table Parallel Adjustment……………………………………………………….. 20
(11) Squaring Crosscut Fence to Blade………………………………………………………. 20
(12) Trouble Shooting………………………………………………………………………………. 21

PANEL SAW INSTRUCTION MANUAL
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General information
OAV Equipment Tools, Inc. is specialized to supply full range of panel saw from 1600, 2200,
2600, 3200 to 3800mm. The outlook design of this machine is so unique with complete cast
iron bracket instead of sheet metal, enlarged outrigger and carriage, direct dust collection
outlet.
Besides of our Band Saw series, these Table Saw series are also innovative products. Please
enjoy your operation on this machine and if you have any comment to improve them, please
don’t hesitate to contact us through your agent
Safety R les
For yo r own safety, please read instr ction man al caref lly before operating.
1. To avoid dangerous working environments, do not use stationary machine tools in wet or
damp locations, keep working area clean and well-lit.
2. Wear proper apparel, no loose clothing or jewelry which can get caught in moving parts.
3. Never leave when machine is running.
4. Disconnect electrical power before tools are serviced.
5. Remove adjusting keys and wrenches before turning machine on.
6. Make sure that the keys and adjusting wrenches have been removed and all the nuts and
bolts are secured.
7. Keep guards in place and in working order.
8. Keep children and visitors away, they should keep with a safe distance from the working
area. Never leave the machine with power on.
9. Keep hands well away from blades and all moving parts. Do not clear chips and sawdust
away with hands.

PANEL SAW INSTRUCTION MANUAL
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WIRING DIAGRAM

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SPECIFICATION
Model 10” PANEL SAW
Sliding table dimension 1600 X 316MM
Max. Sliding Stroke with crossc t Fence 1600mm
Max. Sliding Stroke w/o crossc t Fence 1900mm
Table Height 912mm
Table Size W/ext. Wing W: 377mm x D: 688mm (1020mm x 1193mm)
Main Saw
Max Saw Blade Dia. 254mm
Saw Blade Arbor Diameter 30mm
C tting Height at 90°,45° 80/57mm
Motor Power 2.25KW/3PH (Optional: 2.25KW/ 1PH/3.75KW/3PH)
Spindle RPM 4,000 (Motor RPM 2875)
Scoring Saw
Saw Blade Dia. 80mm
Saw Blade Arbor Diameter 20mm
C tting Height at 90°,45° 5mm/3mm
Motor Power
Spindle RPM 8,000
Ripping Width 838mm
Crossc t Width 1,380mm/2,350mm
Blade Height Adj stment Manual
Blade Tilting Adj stment Manual, 0~45
°
Electric Control System Magnetic switch
D st Collection System Main Channel 4” (100mm), Saw blade guard extract
2-1/2” (60mm)
Standard Accessories
Extruded Profile Rip fence
Sheet Metal Extension Table x2 pcs
Standard Saw Blade Guard
Standard Miter Fence, Scoring Saw Blade
Optional Accessories Main Saw Blade, Edge Shoe
Saw Blade Hose Support Plate and Hose
D e to needs of contin o s improvement, specification is s bject to change witho t prior notice

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MAIN FEATURE
1. Flip Stop: Large stopper for accurate measurements
2. Crosscut Fence: 90° and 45° quick position design for a precise crosscutting operation
3. Riving Knife: It is prevent kickback cause by the knife closing behind the blade
4. Saw Blade Guard: Fully adjustable blade maintains maximum protection around the saw blade
5. Hose Support Plate and Hose: To collect the dust chip efficiency
6. Rip Fence: For smooth and precise cutting
7. Sliding table: For smooth cutting, precise sliding table glides the work- piece through the blade
8. Control panel: Simple push button controls for operation
9. Main Saw Blade height adjusting hand wheel: Manual adjusts the height of saw blade
10. Main Saw Blade angle adjusting hand wheel: Manual adjusts the angle of saw blade
1
2
5
3
4
6
7
8
9
10

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(1) Control Panel
1. Main Switch: Power on and power off the panel saw.
2. Emergency Stop Button disconnects power to motor.
3. Blade on Button: Starts the main saw blade and scoring saw blade.
4. Blade off Button: Stops the main saw blade and scoring saw blade.
(2) Rip Fence
1. One single lock down lever: Simple and precise to lock the fence
assembly into fence rail.
2. Micro adjust knob: Precisely adjustment.
3. Forward and backward slide lock handle: To firm the high/low profile
alum. Fence on its forward/Backward slide track.
4. Micro-adjust lock knob: secures the fence after it has been adjusted
with micro-adjustment knob.
5. Rip fence scale: Allows precise measurement of rip cutting operations.
(3) Miter Fence
1. Fine adjustment handle. (Fig. 3)
2. To hold the wood firmly.
(4) Riving Knife and saw blade
1. Riving knife: Maintains kerfs opening during cutting operations. The
purpose is crucial to prevent kickback caused by the kerfs closing
behind the blade.
2. Main saw blade: The maximum is 254mm. (Optional accessories)
3. Scoring blade: It is rotates opposite the main saw blade, the blade cores
the workpiece before the actual cutting operation is performed
preventing teat-out in laminate materials. The scoring is adjustable
forward and backward, upper and down. (Fig. 4)
Assembly and set p
(1) Sliding Table
Sliding table contents:
T-Bolt M12-1.75 x 2
Flat washer 12mm x 2
Sliding table locate plate handle x 1
Sliding table lock plate x 1
Lock washer M12 x 2
Hex nut M12 x 1.75 x2
Switch
Stand
Fig. 1
Fig. 3
Fig. 2
Fig. 4

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Button head bolt M6 x 16
Cap screw M8 x 20
Locate plate
1. Lift the sliding table up to the cabinet, with another person’s help inset
the T-bolt (Fig. 5.1) and space them apart the same distance and the
mounting bolts to the cabinet (Fig. 5.2). Lift up the sliding table again
and fit the T-bolts into the mounting holes on the cabinet. Secure the
sliding table to the cabinet with two M12x1.75 Hex nut. Inset the locate
plate into the track use two M5 x 12 Hex socket bolt to mount the main
switch. Insert another lock plate to install two side stand and fasten the
stand use 2 pcs M8 x 20 cap screws at the bolt left and ring hand sides.
(Fig. 5.3 5.4)
2. Install the end handle of the sliding table with M6 x 16L Button head
screws 2pcs, the sliding is located when the table lock is in the right
position, (Fig. 5.5) rotate the table lock 180 degree to unlock the sliding
table.
3. Install the locate plate use 4 pcs of M6 x 12 button head screws at the
two sides of sliding table.
(2) Extension Tables content
Large extension table x 1
Small extension table x 1
Hose support plate x 1
Cap screws M10-1.5 x 25 x 6pcs, Set Screw M8-1.25 x 25 x 6pcs
Hex nuts M8-1.25 x 6pcs
Lock washer 10mm x 6pcs
Flat washers 10mm x 6pcs
Hex nut M10-1.5 x1pc
How to install the extension tables
1. Thread the set screws into the 6mm holes from the inside of both
extension tables.
2. Before the tables are leveled, please do not completely tighten the
bolts in follow steps.
3. Attach the large extension table with three M10-1.5 x 25 cap screws,
lock washers and flat washers. (Fig. 6)
4. Attach the small extension table with two M10-1.5 x 25 cap screws,
lock washers and flat washers (Fig. 7).
5. Place the hose support plate to the extension table and thread
M10-1.5 x25 screws, lock washers and hex nut (Fig. 8).
6. Check the surface 0 the table with a straightedge (Fig. 9).
Fig. 5.2
Fig. 5.3
Fig. 5.4
Fig. 5.5 Fig. 6
Fig. 5.1

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(3) Scale adj stment
Loosely thread 2 pcs M6 x 16 hex screw and 1 pc M6 x 25 hex
screw with lock and flat washers through the scale and into
table. (Fig. 10)
Tight the cap screws to the extension table with M6 hex nuts.
Line the scale up with the top of the table and tighten the hex
nuts.
(4) Rip fence
Rip fence content
Rip fence x 1pc
Bracket x 1pc
Rip fence body x1pc
Screw M12-1.75 x 90 x 3pcs
Hex nut M12-1.75 x9pcs
Flat washer 12mm x 9pcs
Lock washer 12mm x3pcs
How to adjust the rip fence
1. Thread 4pcs studs into bracket.
2. Thread an M12-1.75 hex nut onto each stud and tighten the nut
against the bracket.
3. Thread and M12-1.75 hex nut and a flat washer half way onto
each stud.
4. Insert the studs into the table (Fig. 11). Tighten with an
M12-1.75 hex nut, lock washer and a flat washer on each stud.
5. Slide the rip fence body onto the bracket.
6. Thread the lock handles into the rip fence body.
7. Lock the rip fence with the handle on the right hand side of the
rip fence body. (Fig. 12)
8. Check the height of rip fence rail by sliding rip fence along the
rail and comparing the gap between the fence body and the table.
9. Adjust the height of the rip fence rail, then tighten all nuts against the table showed. (Fig. 13)
Fig. 7 Fig. 8 Fig. 9
Fig. 10
Fig.11
Fig. 12