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  9. Azbil Actival JIS 20K User manual

Azbil Actival JIS 20K User manual

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AB-7137
1
Specifications/Instructions
© 2012–2020 Azbil Corporation. All Rights Reserved.
Intelligent Component Series
ACTIVAL™
Motorized Two-Way Valve with Flanged-End Connection
(JIS 20K / SCPH2)
General
Intelligent Component Series ACTIVALModel FVY516EJ is
a series of motorized two-way valves with flanged-end
connection. Rotary valve and actuator are integrated in a
single unit.
Valve size ranges from DN15 (1/2”) to DN80 (3”), and valve
body rating corresponds to JIS 20K.
Actuator has a reversible synchronous motor, which
operates at a low voltage of 24 V AC.
Model VY516EJ communicates with a controller via SAnet
(Our communication protocol).
JIS: Japanese Industrial Standards
Features
Compact and lightweight:
Rotary motor actualizes small body and light weight.
Valve and actuator integrated in a single unit:
Pre-assembled body requires no adjustment.
SAnet communication:
Intelligent Component Series ACTIVAL communicates
with a controller via SAnet, and thus position control
signal/position feedback signal is input/output from/to the
controller.
Valve applicable to high differential pressure, with large
Cv value, wide rangeability, and low leakage.
Durable actuator with low power consumption.
Equal percentage flow characteristic.
Sub-DI and sub-DO for wire saving:
Sub-DI (digital input) and sub-DO (digital output)
provided take signals, including humidifying output and
differential pressure switch of neighboring devices,
leading to wire saving.
AB-7137
2
Safety Instructions
Please read instructions carefully and use the product as
specified in this manual. Be sure to keep this manual near
by for ready reference.
Restrictions
This product is targeted for general air conditioning. Do
not use this product in a situation where human life may be
affected. If this product is used in a clean room or a place
where reliability or control accuracy is particularly required,
please contact our sales representative. Azbil Corporation
will not bear any responsibility for the results produced by
the operators.
Warnings and Cautions
WARNING Alerts users that improper handling
may cause death or serious injury.
CAUTION Alerts users that improper handling
may cause minor injury or material
loss.
Signs

Alerts users possible hazardous conditions
caused by erroneous operation or erroneous use.
The symbol inside indicates the specific type of
danger.
(For example, the sign on the left warns of the risk
of electric shock.)

Notifies users that specific actions are prohibited
to prevent possible danger. The symbol inside 
graphically indicates the prohibited action.
(For example, the sign on the left notifies that
disassembly is prohibited.)

Instructs users to carry out a specific obligatory
action to prevent possible danger. The symbol
inside graphically indicates the actual action to
be carried out.
(For example, the sign on the left indicates general
instructions.)
WARNING (1/2)

When handling or transporting any heavy product
(more than 18 kg), carefully move the product with
a hand truck or the like, or with 2 or more people.
Careless lifting or accidental dropping of the
product may result in injury or product damage.

Before wiring, setting, maintenance, or replacement,
be sure to turn off the power to this product.
Failure to do so may result in electric shock or
device failure.

Be sure to ground this product with a ground
resistance of less than 100 Ω.
Improper grounding may cause electric shock or
malfunction.
After wiring, setting, engineering, maintenance, or
replacement work, be sure to reattach the cover.
Failure to do so may result in electric shock.
WARNING (2/2)

Before setup or engineering work, be sure to turn
off power that is supplied from external devices to
the output terminals. Failure to do so may cause
electric shock.
CAUTION

Provide a circuit protector (e.g., a fuse or circuit
breaker) for the power source.
Failure to do so may cause a short circuit leading
to fire or device failure.

Do not freeze this product.
Doing so may damage the valve body and cause
leakage.

When piping this product, be sure there is no
foreign matter in the pipes.
If foreign matter remains in the pipes, the product
may break down.
Install, wire, and use this product under the
conditions specified by this manual.
Failure to do so may cause fire or device failure.

When installing this product, hold it in the proper
position and securely fasten it to the pipes.
Excessive tightening or improper installation
position may damage the valve.

After installation, make sure no fluid leaks from the
valve-pipe connections.
Improper piping may cause fluid leakage outside
of the valve.
Do not put a load or weight on this product.
Doing so may damage the product.

Installation and wiring of the actuator must be
performed by personnel qualified to do
instrumentation and electrical work.
Mistakes in installation or wiring may cause fire or
electric shock.

All wiring must comply with applicable codes and
ordinances.
Otherwise there is a danger of fire.

Use crimp terminals with insulation for
connections to the product terminals.
Failure to do so may cause short circuit leading to
fire or device failure.

Tighten the terminal screws with the specified
torque.
Insufficient tightening of the terminal screws may
cause fire or overheating.

Before setup or engineering work, be sure to turn
off power that is supplied from external devices to
the output terminals. Failure to do so may cause
electric shock.

Do not carelessly touch this product when it is
used to control hot water.
Doing so may result in burns, because the product
reaches a high temperature.
AB-7137
3
System Configurations
Notes:
*1 Up to two SAnet I/F (interface) module can be connected to one Infilex GC/Infilex GD.
*2 For detailed specifications of SAnet, refer to Installation Manual of Intelligent Component Series for SAnet Communication
(AB-6713).
*3 One ACTIVAL or damper actuator requires one SAnet address. One ACTIVAL PLUS requires two SAnet addresses.
Figure 1. System configuration example: SAnet connection in our BMS
BMS
InfilexGC
Model WY5111
InfilexGD
Model WY5110
InfilexAC
Model WY5117C
InfilexFC
Model WY5205
InfilexVC
Model WY5206
Neopanel
Model QY7205
(Digital user terminal)
Neoplate Model QY7290
(Analog user terminal)
NC-bus (Max. 500 m long but extendable up to 1 km using a repeater, Max. 25 remote units (controllers) connectable.)
SC-bus (Max. 1 km long, Max. 50 remote units (sub-controllers) connectable.)
SAnet
I/F*1
Intelligent Component
Series
ACTIVAL
InfilexZM
Model WY5122
SAnet*2(Max. 15 addresses*3)
Intelligent Component
Series
Damper actuator
Display Panel
Intelligent Component Series
ACTIVALPLUS
Temperature sensor
for pipe surface
For BMS (Building Management System) applicable to SAnet network,
please ask our salesperson.
PARAMATRIX4
Model WY5130P
PARAMATRIX4
Model WY5130Q
AB-7137
4
Model Numbers
Model VY516EJ00XX is the model for the valve and actuator integrated into a single unit.
The model number label is attached to the yoke.
Base
model
number
Actuator/valve Actuator Valve
Description
Control
signal
Rating/
material Type Nominal
size/Cv
VY51 Motorized two-way valve with flanged-end connection
6 SAnet
E JIS 20K / SCPH2
J
IEC IP54 protected and standard torque type actuator
with terminal block
(Mountable valve sizes: DN15 to DN80)
00 Fixed
11 DN15 (1/2”) / 1.0 in Cv value
12 DN15 (1/2”) / 2.5 in Cv value
13 DN15 (1/2”) / 6.0 in Cv value
21 DN25 (1”) / 10 in Cv value
22 DN25 (1”) / 16 in Cv value
41 DN40 (11/2”) / 25 in Cv value
42 DN40 (11/2”) / 40 in Cv value
51 DN50 (2”) / 65 in Cv value
61 DN65 (21/2”) / 95 in Cv value
81 DN80 (3”) / 125 in Cv value
-BFixed
Options
Separately order the following optional parts if needed.
Item Specification Note
Seal connector Part No. 83104346-003 Applicable wire size: ø7 mm to ø9 mm Seal connector is necessary for IEC IP54
protection.
Part No. 83104346-004 Applicable wire size: ø9 mm to ø11 mm
Part No. 83104346-005 Applicable wire size: ø11 mm to ø13 mm
Seal connector
for cable gland
with three ports
Part No. 83104346-012 Applicable wire size: ø6 mm to ø8 mm Seal connector for the cable gland with three
ports is necessary for IEC IP54 protection.
Part No. 83104346-013 Applicable wire size: ø7 mm to ø9 mm
Part No. 83104346-014 Applicable wire size: ø9 mm to ø11 mm
Cable gland with three ports
Part No. DY7000A1000
Do not use the cable gland with three ports
outdoors.
For the specifications of the cable gland with
three ports, refer to the Specifications
(AS-923E).
For the installation of the cable gland with three
ports, refer to the Installation Manual of
Intelligent Component Series for SAnet
Communication (AB-6713).
Outdoor cover Part No. DY3001A1017 Required when the product is installed outdoors.
AB-7137
5
Specifications
For weight, refer to the table shown in the section Dimensions.
Valve and actuator (as a single unit) specifications
Item Specification
Environmental
conditions
Rated operating conditions Ambient temperature -20 C to 50 C
(Applicable fluid temperature: 0 C to 150 C
Do not allow the process fluid to freeze.)
Ambient humidity 5 %RH to 95 %RH
Vibration 4.9 m/s2(10 Hz to 150 Hz)
Transport/storage conditions
(in package)
Ambient temperature -20 C to 70 C
Ambient humidity 5 %RH to 95 %RH
Vibration 19.6 m/s2(10 Hz to 150 Hz)
Installation locations Indoor / outdoor (Optional outdoor cover must be used.)
Note: Salt air, corrosive gas, flammable gas, and organic solvent must be avoided.
Mounting position Refer to ■“Installation,” ●“Mounting position.”
Manual operation Available. Refer to the section Manually opening/closing the ACTIVAL.
Factory preset position 100 % (fully open)
Valve specifications
Item Specification
Model Two-way valve with flanged-end connection
Body pressure rating JIS 20K (Max. working pressure: 2.0 MPa)
End connection JIS 20K flanged-end, raised flange
Size, Cv, Close-off rating Model number Nominal size Cv Close-off ratings
VY516EJ0011 DN15 (1/2”) 1.0 1.0 MPa
VY516EJ0012 DN15 (1/2”) 2.5 1.0 MPa
VY516EJ0013 DN15 (1/2”) 6.0 1.0 MPa
VY516EJ0021 DN25 (1”) 10 1.0 MPa
VY516EJ0022 DN25 (1”) 16 1.0 MPa
VY516EJ0041 DN40 (11/2”) 25 1.0 MPa
VY516EJ0042 DN40 (11/2”) 40 1.0 MPa
VY516EJ0051 DN50 (2”) 65 1.0 MPa
VY516EJ0061 DN65 (21/2”) 95 1.0 MPa
VY516EJ0081 DN80 (3”) 125 0.7 MPa
Applicable fluid Chilled/hot water, high temperature water, brine (ethylene glycol solutions, 50 % max.)
Allowable fluid temperature 0 C to 150 C
Flow characteristic Equal percentage
Rangeability 100 : 1
Seat leakage 0.01 % of rated Cv value (0.0006 Cv or less for DN15 model)
Materials Body Cast carbon steel (equivalent to JIS SCPH2)
Plug, stem Stainless steel
Seat ring, gland packing Heat-resistant PTFE
Gasket Expandable graphite sheet
Paint Gray (equivalent to M5B 4/1)
Actuator to be combined Integrated with the valve
AB-7137
6
Actuator specifications
Item Specification
Power supply 24 V AC 15 %, 50 Hz/60 Hz
Applicable valve type DN15 to DN80, standard torque
Power consumption 10 VA
Timing 63 5 sec (50 Hz) / 53 5 sec (60 Hz)
Control signal SAnet
Sub-DI
(contact input)
Input type Potential free (dry) contact input
Voltage, current 20 V DC, 5 mA
(* Unlike Models VY516XK, VY516XH, this product does not have forced shutoff DI.)
Sub-DO
(contact output)
Output type Potential free (dry) contact output
Contact rating 200 V AC/24 V DC, Max. 0.5 A (2 A at startup)
Min. applicable load 24 V DC, 5 mA
LED indication Description
Initializing Continuous ON LED indication corresponding to the operating status (after initializing
is complete.)
Normal Repetition of
1-second ON 1-second OFF.
Major alarm Continuous ON.
Minor alarm Repetition of
1-second ON 0.25-second OFF 
0.25-second ON 0.25-second OFF.
Communication error
(and minor alarm)
Repetition of
0.25-second ON 0.25-second OFF.
Manual operation Repetition of
0.25-second ON 0.25-second OFF 
0.25-second ON 1.25-second OFF.
Error during
manual operation
Repetition of
0.25-second ON 0.25-second OFF 
0.25-second ON 0.25-second OFF 
0.25-second ON 0.75-second OFF.
Communication
(SAnet)
Transmission system Voltage transmission
Transmission speed 1200 bps
Transmission distance Transmission distance varies depending on the number of devices and the type of
devices to be connected to. For details regarding the transmission distance, refer to
Installation Manual of Intelligent Component Series for SAnet Communication
(AB-6713).
Materials Case Die cast aluminum
Top cover, terminal cover Polycarbonate resin (Color: gray)
Yoke Steel plate
Surface finishing Case None
Yoke Electro-galvanized (Bright chromate finish)
Valve position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of
the scale (0: close to 100: open) on front, rear, and bottom sides.
Terminals connection M3.5 screw terminals
Enclosure rating IEC IP54 (dust-proof and splash-proof)
Insulation resistance Between terminal and case: 5 MΩor higher at 500 V DC
Dielectric strength Between terminal and case: 500 V AC/min with 5 mA or less leakage current
1s
1s
ON
OFF
1s
0.25s
0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s 0.25s
0.25s
ON
OFF
0.25s
0.25s
0.25s 0.25s
1.25s
ON
OFF
0.25s
0.25s
0.25s
0.25s0.25s
0.75s
ON
OFF
AB-7137
7
Function
Function Specification
Data monitoring Following items can be monitored/operated from our BMS and Infilex GC/ Infilex GD.
Valve position setting, actual valve position, sub-DO, sub-DI
Note:
Above function is available in combination with Infilex GC/Infilex GD and our BMS.
Wire Specifications
For details regarding specifications of SAnet communication line (24 V (), GND (), SAnet), refer to the Installation Manual of
SAnet for Intelligent Component Series (AB-6713).
Item Specification Length
Contact input (sub-DI) JIS CVV, JIS VCT, JIS IV, KPEV for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
Contact output (sub-DO) JIS CVV, JIS VCT, JIS IV, KPEV for low power
0.75 mm2, 0.9 mm2, 1.25 mm2, 2.0 mm2
30 m
KPEV: Wire standard provided by Furukawa Electric Co., Ltd.
Dimensions
Model number Valve size
(DN) H (mm) H1(mm) L (mm) L1(mm) t (mm) øC
(mm)
øD
(mm) øg (mm) øh (mm) N Weight
(kg)
VY516EJ001X 15 213 75 140 50 14 70 95 51 15 4 5.2
VY516EJ002X 25 228 90 165 60 16 90 125 67 19 4 7.4
VY516EJ004X 40 241 103 190 82.5 18 105 140 81 19 4 10.5
VY516EJ0051 50 245 107 216 115 18 120 155 96 19 8 12
VY516EJ0061 65 262 124 241 120.5 20 140 175 116 19 8 17
VY516EJ0081 80 263 125 283 123 22 160 200 132 23 8 22
Figure 2. Dimensions (mm)
70 70
L1
L
t
H1
H
138
øC
øD
82 85
N øh
øg
Min. 600
Min. 300
Flow direction
Min. 300Min. 300
Min. 300
Note:
Leave enough clearance for maintenance and wire connection afte
r
installation. 600 mm or more clearance is recommended.
Install the product in a location where address setting inside the cove
r
can visually be checked.
AB-7137
8
Parts Indication
Figure 3. Parts indication
Installation
Precautions for installation
WARNING
When handling or transporting any heavy product (more than 18 kg), carefully move the product with a hand truck or
the like, or with 2 or more people.
Careless lifting or accidental dropping of the product may result in injury or product damage.
CAUTION
Do not freeze this product.
Doing so may damage the valve body and cause leakage.
When piping this product, be sure there is no foreign matter in the pipes.
If foreign matter remains in the pipes, the product may break down.
Install, wire, and use this product under the conditions specified by this manual.
Failure to do so may cause fire or device failure.
Installation and wiring of the actuator must be performed by personnel qualified to do instrumentation and electrical
work.
Mistakes in installation or wiring may cause fire or electric shock.
ACTIVAL Model VY516EJ is the valve and actuator integrated into a single unit. Do not combine the valve with any other
actuator, or do not combine the actuator with any other valve.
To remove foreign objects inside the pipes, install a strainer with 40 or more meshes on the inflow side of each valve. If the
strainers cannot be installed on the inflow side of each valve, install it on the pipe diverting sections (sections diverting from
main piping system to sub piping system).
Install the valve so that the flow direction of process fluid agrees with the arrow indicated on the valve body.
Gland packing
Top cover
Terminal cover
Knockout
Terminal cove
r
Top cover
Pointer
Joint
Stem
Seat ring
A
ctuato
r
Yoke
Valve body
: Heat insulation
Plug
Bonnet
AB-7137
9
Correct mounting Incorrect mounting
Figure 4. Mounting position
Upright Sideways (Indoors only)
Installation location
IMPORTANT:
The top and the terminal covers might be corroded by chemicals and organic solvent or their vapor. Do not
expose the product to such substances/vapor.
Although the product can be used in high humidity environments (max. 95 %RH), do not immerse the actuator
in water.
Although the product can be used outdoors, be sure not to expose the actuator to direct sunlight.
Install the product in a position allowing easy access for maintenance and inspection. Fig. 2 shows the minimum clearance
for maintenance and inspection. When installing the product in a ceiling space, provide an access hole within the 50 cm
radius of the product. And, place a drain pan under the valve.
Do not install the product nearby a steam coil or a hot-water coil.
High temperature radiation might cause malfunction of its actuator.
Do not mount the product on a pipe where water hammer occurs, or where solid objects including slug may accumulate.
Mounting position
The product can be mounted in any position ranging from upright to
sideways (90tilted). The product should be installed with its
actuator vertically positioned above the valve body. (See Fig. 4.)
However, the product must be installed always in upright position
outdoors.
Piping
CAUTION
When installing this product, hold it in the proper position and securely fasten it to the pipes.
Excessive tightening or improper installation position may damage the valve.
Check that the model number of the product is what you ordered. The model number is shown on the label attached to the
yoke.
Install a bypass pipe and gate valves on the inflow, outflow, and bypass sides. Also, install a strainer with 40 or more
meshes on the inflow side.
When installing the product to the pipes, do not allow any object, such as chips, to get inside a pipe or valve. Valve cannot
fully close, or the valve seat may get damaged causing fluid leakage, due to an object jammed inside the valve.
When piping, do not apply too much sealing material, such as solidifying liquid and tape, to the pipe connection sections so
that these materials flow into the valve. Valve cannot fully close, or the valve seat may get damaged causing fluid leakage,
due to the sealing material jammed inside the valve.
Before activating the product, fully open (in 100 % position) the valve and flush the pipes (with the product installed) at the
maximum flow rate to remove all the foreign objects. (Factory preset position: 100 %)
CAUTION
After installation, make sure no fluid leaks from the valve-pipe connections.
Improper piping may cause fluid leakage outside of the valve.
Do not put a load or weight on this product.
Doing so may damage the product.
Heat insulation
Do not apply heat insulation to the actuator or to the yoke, as shows in Fig. 3. If the yoke and the actuator are covered
with insulation material, the pointer cannot be checked and may be distorted.
AB-7137
10
Factory preset position
The actuator shaft is positioned at 100 % (in fully open position) for shipment. The shaft is thus completely turned clockwise,
and the pointer points at ‘100’. (See Fig.5.)
Figure 5. Pointer position for shipment
Manually opening/closing the ACTIVAL
IMPORTANT:
Manually opening/closing the product with the power (24 V AC) applied may damage the actuator.
To manually open/close the product, do not turn the joint beyond the fully open (100)/closed (0) mark.
To manually open/close the product, slowly turn the joint. If shock is sent to the actuator, the actuator may get
damaged.
Disconnect the power from the product before manually operating the product. As shown in Fig. 6, from the front of the product,
hold the joint using a tool such as a wrench, and turn the joint slowly toward the set position.
Figure 6. Manual operation
Pointer
Joint
Hold the joint using a wrench
and turn slowly.