Badger Meter Blancett B220-880 User manual

K-Factor Scalers
Models B220-880, B220-881, B220-882 and B220-885
SGN-UM-00281-EN-06 (June 2021) User Manual
B220-880
B220-881
B220-882
B220-885

K-Factor Scalers, Models B220-880, B220-881, B220-882 and B220-885
Page ii June 2021

CONTENTS
Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Terminology and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Enclosure Mounting (necessary for CSA certication). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Turbine Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Startup and Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting the K-Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting the Output Pulse Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting the Output Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setting the Internal or External Pullup Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal Pullup Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
External Pullup Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
K-Factors Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Calculating K-Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
User Manual
Page iiiJune 2021

K-Factor Scalers, Models B220-880, B220-881, B220-882 and B220-885
Page iv June 2021

SCOPE OF THIS MANUAL
This manual is intended to help you get the K-Factor scalers up and running quickly.
MPORTANTI
Read this manual carefully before attempting any installation or operation. Keep the manual accessible for future reference.
UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such
as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
SAFETY
Terminology and Symbols
Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing death or
serious personal injury.
Indicates a hazardous situation, which, if not avoided, could result in severe personal injury or death.
Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing minor or
moderate personal injury or damage to property.
Considerations
The installation of the B220-880 and B220-881 K-Factor scaler must comply with all applicable federal, state, and local rules,
regulations, and codes.
CAUTION
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY
THE EQUIPMENT MAY BE IMPAIRED.
AVERTISSMENT
DANS LE CAS D'UNE UTILISATION NON PRÉVUE PAR LE FABRICANT, LA PROTECTION FOURNIE PAR L'ÉQUIPEMENT PEUT
ÊTRE RÉDUITE.
CAUTION
FOR FIELD WIRING CONNECTIONS, WIRE MUST BE RATED AT 158°F (70°C) OR HIGHER.
AVERTISSMENT
POUR DES CÂBLAGES SUR LE TERRAIN, LES CÂBLES DOIVENT ÊTRE ÉVALUÉS À 70° C (158° F) MINIMUM.
MPORTANTI
Not following instructions properly may impair safety of equipment and/or personnel.
MPORTANTI
Must be operated by a class 2 power supply suitable for the location.
Electrical Symbols
Function Direct Current Caution
Symbol
Scope of This Manual
Page 5June 2021 SGN-UM-00281-EN-06

INTRODUCTION
The K-Factor scaler is a field adjustable frequency divider, which interfaces the output signal from a turbine meter with a
magnetic pickup to the input of a PLC, RTU, CPU data acquisition card or similar totalizer device. The adjustable frequency
divisor, referred to as the K-factor, allows the pulses being sent from a turbine meter to be divided into a recognizable unit
that an end device, such as a PLC, can count and display.
Different K-factors allow the device to display in any number of volume measurements such as gallons, cubic meters,
liters, barrels and like units. A calibration sheet provided with a turbine meter lists a nominal K-factor or other frequency
information specific to that particular flow meter, tested to a specific volumetric flow rate. This K-factor can be placed directly
into the K-factor scaler to provide an output with the same volumetric flow rate or modified to a different volumetric flow rate
by recalculating the K-factor with the appropriate conversion factor.
In addition, if the K-factor is set to one, the K-factor scaler can be used as a preamplifier where the frequency from a low level
turbine meter is proportional to the logic level frequency output needed by a PLC or CPU data acquisition card. This option
allows the end device to control the dividing process of the turbine meter output to a recognizable flow rate.
OPERATING PRINCIPLE
Fluid moving though a turbine flow meter causes the rotor to rotate in relation to the flow rate. The rotation of the rotor
blades cuts through the magnetic field generated by the magnetic pickup, which generates a frequency output signal that is
directly proportional to the speed of the rotor.
Turbine Rotor
Magnetic Pickup
or
Other Frequency
Output Device
Output
Signal
Figure 1: Schematic illustration of electric signal generated by rotor movement
The signal produced is received by the K-factor scaler input amplifier, which has an input sensitivity of 30 mVp-p…30Vp-p. The
signal is then sent to an onboard microcontroller, which acts as a divisor with a range of 1…999,999,999. The divisor (K-factor)
is user adjustable and set by programming it into the board. The microcontroller handles the dividing process by counting the
input pulses and comparing it to the programmed K-factors. Once the count equals this value, an output pulse occurs for a
selectable time period and the counting process starts over.
Introduction
Page 6 June 2021SGN-UM-00281-EN-06

INSTALLATION
The K-Factor scaler was designed with terminal connections with removable plugs for easy connection and removal from the
system after installation. See Figure 2 for the I/O terminal connections. The board connections include voltage input, turbine
meter input and the pulse output to a totalizing device.
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ON C&K SDA05
99999999
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P1
P2
P4
S10
Voltage Input
8.5…30V DC
Pulse Output
DIP Switches
(for selecting pulse width,
pulse state and pullup
resistor options)
Turbine Meter
Input
Factory Use Only
Figure 2: Input/Output terminal connections
Enclosure Mounting (necessary for CSA certication)
If the circuit board assembly is supplied without an enclosure, it must be mounted within a certified Appleton one inch NPT
model GRL100-A or GRLB100-A conduit outlet box to maintain the CSA “Ordinary Locations”certification. The label containing
the hookup information should be placed on the inside of the cover of the enclosure. The label containing the CSA logo
should be placed on the bottom exterior of the enclosure.
Power
The K-factor scaler requires 8.5…30V DC to operate. The power connections are reverse polarity protected by a diode, but
must be connected properly for operation of the device. Polarity is shown in Figure 2.
Turbine Meter
The turbine meter connections are non-polarized and located on a separate 2-position terminal. Use shielded, twisted pair
wire for this connection.
Installation
Page 7June 2021 SGN-UM-00281-EN-06

STARTUP AND CONFIGURATION
After the K-factor scaler has been properly installed, apply power. The unit can be configured with the power either on or off.
If the power is on, the onboard microcontroller constantly scans for any changes and adjusts accordingly. The pulse output
should be ignored while any changes are being made with the power applied. Any changes cause the internal counter to
reset and cause the dividing process to start over.
Setting the K-Factor
The K-factor is the ratio of input pulses per each output pulse and can be viewed as a divisor. The minimum K-factor can be set
to 1 where each input pulse yields an output pulse. The maximum K-factor can be set to 999,999,999 where it would take this
many input pulses to yield one output pulse.
The K-factor is set using the eight rotary switches. Each switch is a ten position switch that is used to select a number from
0…9 by pointing the arrow to the corresponding digit inscribed on its casing. When looking at the K-factor scaler board
so that the text 99,999,999 is below the switches, the right most switch represents the least significant digit of the K-factor
number (see Figure 2 on page 7). For example, to set the K-factor as 4572, the switches should be set as shown in Figure 3.
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99994572
, ,
Figure 3: Setting the rotary switches
Setting the Output Pulse Width
The output pulse width is the length of time the pulse remains active before resetting to the resting state. The K-factor scaler
has six different pulse widths. Some end devices require that the pulse be a certain length or longer for proper detection of
each incoming pulse. For these devices, select a pulse width that is long enough for the end device to recognize.
DIP Switch
The pulse width options are selected by the DIP switch positions 1, 2 and 3. Table 1 shows the position of each switch to select
the correct pulse width output.
Pulse Width DIP Switch
1 2 3
150 µs ▼ ▼ ▼
1 ms ▲ ▼ ▼
25 ms ▼ ▲ ▼
100 ms ▲ ▲ ▼
500 ms ▼ ▼ ▲
1 s ▲ ▼ ▲
Auto ▼ ▲ ▲
Factory Test ▲ ▲ ▲
12345
ON C&K SDA05 UP (ON)
DOWN (OFF)
Table 1: DIP switch settings for selecting the width of the output pulse Figure 4: Pulse width settings
Startup and Conguration
Page 8 June 2021SGN-UM-00281-EN-06

Setting the Output Level
Most end devices are unaffected by this setting, but the K-factor scaler board has the ability to invert the output pulse level.
This option is controlled by position 4 of the DIP switch.
When the switch is in the off position (see Figure 5), the output level is normally low and the duration of the selected pulse
width is high. When the switch is in the on position (see Figure 5), the output level is normally high and the duration of the
selected pulse width is low.
Switch 4 Function Switch 5 Function
Output (Normally High) ▲Internal Pullup used ▲
Output (Normally Low) ▼External Pullup required ▼
Table 2: Switch 4 and 5 settings 12345
ON C&K SDA05 UP (ON)
DOWN (OFF)
Figure 5: Switch 4 settings
Setting the Internal or External Pullup Resistor
Either the internal pullup resistor or an external resistor must be used for the K-factor scaler board to provide an output pulse.
This option is controlled by position 5 of the DIP switch.
12345
ON C&K SDA05 UP (ON)
DOWN (OFF)
Figure 6: Switch 5 settings
When DIP switch 5 is in the on position (see Figure 6), the internal 3.6 k pullup resistor is connected to the input voltage of
the board. The output pulse swing is approximately 0.7 volts less than the input voltage to near zero volts.
Setting DIP switch 5 in the off position (see Figure 6), the internal pullup resistor is disconnected and an external pullup
resistor and supply voltage are required.
Pulse Output
Either the internal or an external pullup resistor is required for the K-factor scaler to provide an output pulse. An onboard
jumper controls the pullup resistor selection. With the jumper installed, the internal pullup resistor is connected. Without the
jumper, an external pullup is required. See Table 2 for the I/O terminal connections.
Startup and Conguration
Page 9June 2021 SGN-UM-00281-EN-06

Internal Pullup Resistor
The internal pullup resistor is used for a simple installation. Make sure that the device being connected to the pulse output
can accept voltage levels as high as the supply feeding the K-factor scaler. Make sure the output pulse from the K-factor scaler
can supply enough current for the receiving device to read the pulse when using an internal pullup resistor. Use the following
equation to calculate the available current that the K-factor scaler can supply to the receiving device. See Figure 7.
Available Current = (Input Voltage - 0.7V)
(3600Ω+ 47Ω)
Using the equation above, the maximum current available at an input voltage of 30V is 8 mA. Verify that the receiving device
input current requirement is below this value for proper operation. Use an external pullup resistor less than 3.6 k if the value
is higher than the available current.
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12345
ON C&K SDA05
12345
ON C&K SDA05
99999999
, ,
P1
P2
P4
S10
TB1
Open Collector
Pulse Output
Switch 5 On
(Up)
8 mA
Maximum
Voltage Input
Internal
3.6k Ω
Figure 7: Wiring schematic with internal pullup resistor in circuit
Startup and Conguration
Page 10 June 2021SGN-UM-00281-EN-06