Bake Max America BAFA Series User manual

WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this
equipment.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
FOR YOUR SAFETY
COUNTERTOP THERMOSTATIC GAS GRIDDLE
COUNTERTOP RADIANT GAS CHARBROILER
COUNTERTOP MANUAL GAS GRIDDLE
GAS HOT PLATE
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Manual
Installation
Operation
and

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SAFETY PRECAUTIONS
Important safety instructions
WARNING
This is essential information that the customer must follow tih regard to the
equipment.
IMPORTANT
There is a risk of you losing your life or seriouns injury if instructions are not followed
immediately.
DANGER
Safety warnings
This device is not intended for use by persons (including children) with reduced
physical, sensory or mental capacities, or people with lack of experience and
knowledge, unless they have received instructions regarding the use of the device or
are under the supervision of a person responsible for their safety.
Periodically check if the hose and gas regulator are within their expiration date.
If you constantly smell gas, turn off the equipment quickly and check if your
equipment gas connections are leaking. If the problem persists, contact your nearest
authorized dealer.
Do not store alcohol, gasoline, ar ony other flammable liquid or vapor near your
equipment, as this may have serious consequences and risk of explosion;
During use, the aplliance becomes hot. Therefore, care must be taken to avoid
contact wih the heating elements.
All safety messages mention the potential risk, such as reducing the chance of injury,
what can happen if instructions are not followrd, and how to prevent accidents.
DANGER
WARNING
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION. READ
CAREFULLY AND SAVE FOR FUTURE CONSULTATION.
Our service contacts are on the back cover of this manual, so
always keep it handy for any need.
This is the safety alert symbol. All safety messages will come
after this symbol and the message "WARNING", "IMPORTANT"
and / or " DANGER". These words mean:

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•Please observe all local and national codes and ordinances.
•Installation must conform with local codes, or in the absence of local codes, the
National Fuel Gas Code, ANSI Z223.1 (latest edition). In Canada, installation should
conform to installation codes for gas burning appliances and equipment standard
CAN/CGA-B149.1 or the propane installation code, CAN/CGA-B149.2, as applicable.
•Installation must be performed according to the manufacturer’s instructions and by
qualifed and authorized persons.
•For repairs, contact an authorized service technician only and request original
replacement parts.
•Before operating the equipment and whenever there is any doubt about its operaton,
the user has the duty to read and understand this manual in detail.
•Install the equipment in a place where there is sufficient physical space for perfect
handling of the equipment.
•Never use your equipment without first installing ir correctly.
•If any abnormalities in operation are observed when using the equipment, discontinue
use, close the manual gas shut off valve, and call an authorized service technician to
correct the problem.
•Any unauthorized alteration and / or tampering is DANGEROUS and will void all
warranties.
•Close the gas valve that powers the equipment and check if the knobs are in the closed
position when: not in use, before servicing and cleaning the equipment.
•Use three or more people, or a load lifting device to move and install it.
•Do not soil, remove or obstruct the identification labels.
•For proper operation of the appliance, do not obstruct the flow of gas and ventilation.
•When your equipment is in use, accessible parts can become hot, and children should
be kept away.
•Ensure that children do not play with the equipment.
•Always check if the gas connections are correcty installed, have no malfunctions and
no gas leaks.

Intended for industrial / professional use.
04
Important tips
IMPORTANT
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ŸCarrefully keep this manual for future reference.
ŸFailure to follow the instructions in the consumer manual for equipment installation
conditions will void your warranty.
ŸNever use the equipment if it is damaged or not working properly.
ŸWater or oil may make the floor slippery and dangerous. To avoid accidents, the floor
must be dry and clean.
ŸDo not repair or replace any part of the equipment unless specifically recommended in
the manual.
ŸClean the equipment daily after use using neutral detergent. Use abrasive materials
only for work surface cleaning.
ŸDo not use the equipment to heat the environment.
ŸDo not use loose hanging garments, towels, or large cloths when using near the
equipment as they may ignite.
ŸPrevent water, dirt or dust from coming into contact with the equipment’s mechanical
and gas components.
ŸUse only kitchen utensils suitable for the equipment.
ŸAlways use certified hoses and pressure regulators.
ŸThe manufacturer reserves the right to modify, at any time and without prior notice, the
contents of this manual.

SUMMARY
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03. CLEANING AND MAINTENANCE
01. INTRODUCTION 06
06
02. EQUIPMENT INSTALLATION
06
2.1 Equipment installation instructions
07
2.2 Recommendations before installation
07
2.3 Gas installation
08
2.4 Installation - Standards and gas codes
08
2.5 Gas pressure regulator
09
2.6 Gas conversion instruction
12
2.7 Gas leak check
12
2.8 Foot leveling
13
2.9 First time use
13
2.10 Turning on the equipment - product ignition
16
3.1 Cleaning
16
3.1.1 Cleaning the outside of the equipment
16
3.1.2 Cleaning the inside of the equipment
16
3.2 Maintenance
17
04. TECHNICAL SPECIFICATIONS
17
4.1 Equipment dimensions and weight
19
4.2 Technical data
20
05. MAIN COMPONENTS
24
05
06. LIMITED ORIGINAL COMMERCIAL EQUIPMENT WARRANT

01. INTRODUCTION
It is another revolution that we offer you, being this a equipment that unites economy,
technology and innovative design, thus becoming indispensable for your establishment.
Please read this manual carefully to know your equipment and ensure its correct
operation and maximum performance, thus increasing its useful life. It is and will be very
helpful in answering questions. Please see.
02. EQUIPMENT INSTALLATION
Upon receipt of the equipment, make sure that the equipment is not defective. For
assembly, verify first if the acessory kit has the following items: a gas pressure regulator,
an instruction manual, the gas conversion injectores and adjustable legs.
Place the equipment the workplace carefully and adjust the foot level.
The gas pressure regulator supplied with the equipment must be installed when the
appliance is connected to the gas supply. Installation must comply with local codes or, in
the absence of local codes, with the national combustible gas code.
Gas equipment supply piping must be at least 3/4" in diameter.
Adequate space must be left in front of the device for proper maintenance and
operation. Provisions should be incorporated into the kitchen design to ensure an
adequate supply of fresh air and adequate clearance for combuston chamber overhead
operations, for proper combustion and ventilation.
2.1 Equipment installation instructions
Conversion, gas line connection, thermostat calibration, burners, manometer gas
pressure adjustment, etc. are all part of the normal installation and will no be paid under
warranty. If a warranty technician is called and the unit is installed incorrectly, the end
user may be charged.
Proper installation of this gas appliance is the sole responsibility of the end user. It is
the buyer's responsibility to determine if the installer is qualified in the installation
procedures.
FOR MAINTENANCE, SERVICE, REPAIRS OR INSTALLATIONS - contact the
factory to schedule authorized service.
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IMPORTANT
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Gas Hot Plate

CLEARANCES
The appliance area must be kept free and clear of all combustibles.
2.2 Recommendations before installation
Before installing the gas supply system, observe the pipes and fittings, check the
components for dirt, clean internally with compressed air to eliminate possible particles,
and prevent burners and valves from becoming clogged.
After cleaning, use thread sealant to connect the equipment to the gas network. For
correct application, avoid concentrating the compound on the first two threads of the
pipe, otherwise it may generate particles that will clog the system injectors.
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2.3 Gas installation
Your gas appliance will give you peak performance when the gas supply line is of
sufficient size to provide the correct gas pressure. The gas line must be installed to meet
the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In
Canada, install the appliance in accordance with CAN/CGA-B149.1 or .2 and local
codes. Gas line sizing requirements can be determined by your local gas company or, in
North America, by referring to the National Fuel Gas Code, Appendix C, Table C-4 (for
natural gas) and Table C-16 (for propane). The gas line needs to be large enough to
supply the necessary amount of fuel to all appliances without losing pressure to any
appliance.
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WARNING
Never supply the appliance with a gas other than the one that is indicated on the data
plate. Using the incorrect gas type will cause improper operation and could result in
serious injury or death. If you need to convert the appliance to another type of fuel,
contact the dealer your purchased it from.
Never use an adaptor to make a smaller gas supply line fit the cooker connection.
This may not allow the correct amount of gas flow for optimum burner operation,
resulting in poor cooker performance.
NAMEPLATE
Information in the Nameplates includes the model, serial number, BTU/h input of the
burners, operating gas pressure in inches WC, and whether the appliance is orificed for
natural or propane gas. When communicating with factory about a unit or requesting
special parts or information, rating plate data is essential for proper identification.
THIS APPLIANCE MUST BE INSTALLED UNDER A VENTILATION HOOD.
IMPORTANT
Model
Combustible
Non-combustible
Rear
Sides
Rear
Sides
Countertop Thermostatic Gas Griddle
8"
6"
0"
0"
Countertop Manual Gas Griddle
8"
6"
0"
0"
Countertop Radiant Gas Charbroiler
8"
6"
0"
0"
Gas Hot Plate
8"
6"
0"
0"

2.5 Gas pressure regulator
The gas pressure regulator (which accompanies the equipment) is of utmost
importance for its operation and is indispensable. The pressure regulator must be
installed in the equipment supply gas line (failure to install the pressure regulator will
void the equipment warranty).
Regulators are supplied with 3/4" NPT connection ranges.
The regulator is factory set by 102 mmH2O ((4" WC) water column) gas pressure at
connector (natural gas) and gas pressure at 254 mmH2O (10" WC) connector for LPG
gas operation.
Before connecting the regulator, check the supply line pressure in the equipment.
This may not exceed the maximum pressure of 3.45 kPa (1/2 PSI). If the gas supply line
pressure is higher than indicated, use a pressure reducing regulator.
At the bottom of the regulator body there is a gas direction arrow to minimize
installation error. This arrow should point to the device’s direction of entry into the
equipment.
The blue air vent cap on the top of the regulator is part of the regulator and should not
be removed.
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2.4 Installation - gas standards and codes
In North America, gas appliances equipped with casters must be installed with
connectors that comply with the Standard for Connectors for Movable Gas Appliances,
ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick
disconnect device that complies with the Standard for Quick Disconnect Devices for Use
With Gas Fuel Appliances ANSI Z21.41.CSA 6.9 Latest Edition.
Installation of this appliance must be in accordance with local installation codes,
including:
1. The appliance and its individual shut off valve must be disconnected from the gas
supply piping system during any system pressure testing when this teste pressure
exceeds 1/2 PSI (3.45 kPa).
2. The appliance shall be isolated from the gas supply piping system by closing the
manual shut off valve during any pressure test of the gas supply piping system at test
pressures equal to or less than 1/2 PSI (3.45 kPa).
GAS CONNECTION
The external thread of equipment’s intake-tube is 3/4" NPT. For proper operatorion,
the gas supply line must be the same size or larger. Gas line size should not be reduced
at any point along the supply line.
MANUAL SHUT OFF VALVE
A gas pressure regulator and a shut off valve supplied by the technical shall be
installed in the gas service line before the appliance - in a physical location where it can
be reached quickly in an emergency.
FAILURE TO INSTALL THE PRESSURE REGULATOR WILL VOID YOUR
WARRANTY.
IMPORTANT

2.6 Gas conversion Instruction
After converting the equipment gas, the pressure regulator must be converted by
inverting the fitting under the regulator cover. This will require a reasonable amount of
force. Do not remove the spring.
When replacing the cover, make sure
the insert of the socket is facing
upwards in the middle of the spring.
As shown in the image on the side.
Then re-attach the pressure
regulator to the gas inlet of the
equipment and apply the "Warning"
sticker for the gas to be used on the
front of the unit for future reference.
The products are produced for the use of natural gas (NG). Then check if the gas used
in your region is compatible with the type of gas for which the equipment was
manufactured. Otherwise, the equipment must be converted to be used in propane gas
(LPG).
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IMPORTANT
To perform gas conversion, a licensed and qualified technician is required.
Direction of the
arrow at the
bottom of the
regulator.
Air vent cap.
Visually check all inlet pipes supplied by the installer and/or blow them out using
compressed air to clean out any dirt or debris (threads or other foreign matter) before
installing a service line. These particles will clog the gas holes when gas pressure is
applied. Compounds used in appliance pipe threaded joints shall be resistant to the
action of GN and LPG gas and shall provide a gas tight seal to prevent leakage.
When installing the pressure regulator remember that it can support 1/2 PSI (3.45k
Pa).
When installing LPG, you have high source pressures ranging from 20 PSI
(127.89kPa) to 100 PSI (689.48 kPa). If the LPG tank’s high pressure gas line is directly
connected to a unit without the proper reduction regulator, it will rupture the diaphragm
in the valve, making it useless.
Any adjustment to the regulator should be done only by qualified and licensed
personnel with the appropriate calibrated test equipment.
Connections must be made by a licensed and qualified contractor.
IMPORTANT
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For conversion the following guidelines should be followed:
COUNTERTOP THERMOSTATIC GAS GRIDDLE
1. Close the manual gas valve and disconnect
the equipment from the main pipeline gas,
making sure that there is no leakage. Then
remove the pressure regulator from the gas
inlet on the equipment to make work easier.
2. Remove the manual gas griddle assembly (1)
with the help of two or more people. For this,
extreme care must be taken, as physical
injuries or serious damage can occur.
3. Carefully pull the wire from the thermostat
bulb that is fixed inside a support welded on the
bottom of the plate until it is loose.
4. Remove the screws that secure the burners
(3) to the rear support and pilot burner support
(6) with the aid of the double screwdriver.
Afterwards, remove the burners from the
equipment.
5. Remove the burners
injectors (4) with a 1/2”
wrench.
6. In place of the removed
gas injectors (4), place the
new injectors that are
in cluded with th e kit
s h i p p e d w i t h t h e
equipment. But first apply
some pipe sealant to the valve thread and then screw-in the new injectors to the correct
gas type.
7. Remove the pilot burner nut (7) to change the injector orifice that is inside the nut. The
orifice for the exchange is included in the accessory kit.
8. After changing the gas injectors, reassemble your equipment. Return the burners to
their original configuration, however, now with the new injectors.
9. After repositioning the thermostat bulb inside the welded support at the bottom of the
plate, fit the plate assembly back into the equipment. Replace the panel and secure it
with the screws that were removed earlier.
The following image serves to help identify the components mentioned above.
Detail B