Balcrank 3330-091 Instruction Manual

Inline Electronic
Control Handle
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
Operation, Installation,
Maintenance and Repair Guide
Control Handle Models Are
Factory Set in Quart Units
Model #3330-091
Rigid Extension
3330-092
Flex 90 Extension
3330-093
Flex Extension
3120-042
In-Line Meter
SERVICE BULLETIN SB 3046
Rev. B 7/06
®

GENERAL
This electronic lube meter is designed specically to dispense
motor oils (S.A.E. 80-140), automatic transmission uid,
and antifreeze (Ethylene Glycol) solution. Perfect balance,
lightweight, ruggedness, and comfortable grip make it the
best choice for overhead reel systems.
The electronic register module can be programmed to
dispense in pints, quarts, liters, or gallons and will totalize
in liters or gallons. A calibration factor and unit of measure
are programmed during factory test. A 5-digit liquid crystal
display, accurate to the second decimal place, shows the
exact amount of uid dispensed.
Caution:
1) Always read and follow the uid manufacturers’s
recommendations regarding the use of protective
eye wear, clothing, gloves, and other personal
equipment.
2) Never alter or modify any parts of this product;
doing so may cause damage and/or personal
injury.
!
Do not place your hand or ngers over the
dispensing nozzle and/or aim the nozzle at
a person at any time. Personal injury may
result.
WARNING
!
GENERAL SAFETY
Always use the following
Pressure Relief Procedure
whenever shutting off, cleaning, or in any way
checking or servicing the control handle:
1) Disconnect compressed air line or turn off power
supply at the uid pump.
2) Point the control handle outlet into a waste
container and open trigger to relieve pressure.
3) Open any bleed-type supply air valves and uid
drain valves in the system.
4) Leave the drain valves open until you are ready to
re-pressurize the system.
WARNING
!
WARNING
!
DANGER: Not for use with uids that
have a ash point below 100°F ( 38°C,
examples: gasoline, alcohol). Sparking
could result in an explosion which could
result in death.
IMPORTANT
!
Read these safety warnings
and instructions in this manual
completely, before installation
and start up of the control handle.
It is the responsibility of the
purchaser to retain this manual for reference. Failure
to comply with the recommendations stated in this
manual will damage the control handle and void factory
warranty.
WARNING
!
Airborne particles and loud noise
hazards.
Wear ear and eye protection.
OPERATION
Depressing the ON/RESET button before each use resets
the totalizer to zero. Squeezing the trigger handle dispenses
the uid.
The total amount of uid dispensed from inventory can be
checked periodically by depressing the TOTAL button. If the
units dispensed are pints, quarts, or gallons, the totalizer
will read in gallons. If the units dispensed are liters, the
totalizer will read in liters.
DISPLAY FUNCTIONS
Sleep Mode
To extend battery life the display will go into “sleep” mode
if it has not been used for 2 minutes. The display can be
“woken” by pressing the ON/RESET button.
Total Button
Pressing the TOTAL button will toggle the LC Display
between the Batch and Total Displays. The Batch display can
be reset, the Total display is not re-settable.
On/Reset Button
If no data is shown on the LC Display, press the ON/RESET
button, this will “wake” the display.
The ON/RESET button is used to reset the Batch Total
to zero.
To Reset the Batch Display
Press the TOTAL button until the Batch display is shown.
The Batch display can be reset to zero by pressing and
releasing the ON/RESET button.
!
Maximum Fluid Pressure 1000 PSI. Under no
circumstances should the control handle be
aimed at any person or your own body at anytime.
Personal injury may result.
CAUTION

2
1
ITEM PART # DESCRIPTION
1 829482 GRIP
2 832024 METER
3 832190 Rigid Lance
4 831789 Flex 90 Lance
5 832199 Flex Lance
PARTS LIST
TROUBLE CAUSE REMEDY
No uid passing through the A. Blocked strainer A. Clean or replace strainer
meter B. Dirt particles jamming the rotors B. Dismantle meter assembly and clean
C. Damaged plunger seal C. Replace grip
The meter is not registering A. Dead Battery A. Replace battery
uid output B. Damaged Digital Meter B. Replace Digital Meter (item 2)
Constant oil leak from the tip Damaged plunger seal Replace lance
Intermittent drip from the tip Dirt in the tip Remove the tip and blow out any dirt particles,
replace if necessary
Tip not closed Tip must be manually closed
Oil leak from the lever Damaged seals Replace grip handle (item 1)
assembly area
Low ow rate Blocked strainer Replace strainer
Oil leaking from the swivel inlet Damaged o-ring or swivel Replace grip
TROUBLESHOOTING GUIDE
DISPLAY FUNCTIONS cont.
To Change Display Units
Hold the ON/RESET button down for 5 seconds. Release
the ON/RESET button when the word “program” appears
on the LCD. Press the ON/RESET button to toggle through
the unit options, GL, Qt, Pt, & Lt. When the desired units
have been selected press and hold the ON/RESET button
until “program” disappears.
Units Selected Batch Units T o t a l
Units
GL GL GL
Qt Qt GL
Pt Pt GL
Lt Lt Lt
Note:
The ON/RESET & TOTAL buttons operate
when released.
BATTERY REPLACEMENT
All data will be saved when the batteries are removed.
Note: Replace the batteries as soon as the
battery indicator on the LCD is displayed.
1) Remove the protective shroud from the meter body.
(g. 1)
2) Using a flat bladed screw driver remove the battery
cover.
3) Replace the 2 x(AAA) Alkaline batteries, see diagram on
meter facia for correct battery orientation.
4) Replace the battery cover and re-fit the protective
shroud.
Note: Use only quality Alkaline batteries.
+ -
g. 1
Protective Shroud
Revision Log:
Rev. A - revised handle
Rev. B - added model
4
3
5

Balcrank®Corporation
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
SERVICE BULLETIN SB3046
Rev. B 7/06
832025
Distributed by:
Balcrank Lubrication Equipment Warranty Statement
All Balcrank equipment sold by authorized Balcrank distributors is warranted to their original customer to be free from defects in materials and workmanship
for a period of one year from the date of sale to that customer. Selected Balcrank equipment carries warranty terms for a more extended period as dened in
the Balcrank Lubrication Equipment & Accessories User Price List, wherein a “lifetime” warranty represents a warranty period of thirty years. Within the initial
one-year warranty period, Balcrank will repair or replace all Balcrank equipment determined by Balcrank to have defective materials or workmanship. For
equipment carrying more extended warranties, Balcrank will repair or replace the product including parts and labor during the rst full year and will provide
parts only for the remainder of the warranty period.
This warranty applies only to equipment installed and operated according to applicable Balcrank Service Bulletins and Installation Instructions.
Any equipment claimed to be defective must be returned, freight prepaid, to an Authorized Balcrank Service Center (ASC). Upon receiving candidate warranty
equipment from a customer, ASC will: 1) diagnose to determine the warrantable condition of the equipment, 2) submit, prior to repair or replacement, a
request to Balcrank for warranty authorization, then 3) in cooperation with Balcrank, proceed with repair locally or forward the equipment to Balcrank and
obtain replacement. If the part(s) or equipment items are found defective upon inspection by Balcrank, they will be repaired or replaced, and then will be
returned to the ASC. If Balcrank nds the claimed part(s) or equipment not to be defective, the ASC will receive written authorization from the original
customer, and then repair them for a reasonable charge to the customer, which will include all applicable parts, labor, and return transportation costs.
Optionally, the customer may submit certain eligible products directly to Balcrank for warranty return by using Balcrank Lubrication Equipment Direct Service
Warranty Procedure. Eligible products are dened in the Balcrank Lubrication Equipment & Accessories User Price List. Refer to the Balcrank web site www.
balcrank.com for a copy.
Any equipment returned to Balcrank must have the Warranty Service Claim number (WSC#) clearly marked on the outside of the carton. Balcrank’s sole
responsibility is for defects in material and workmanship, and Buyer’s sole and exclusive remedy hereunder, shall be limited to repair or replacement of the
defective part or equipment.
This warranty does not cover, nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use,
or damage or failure caused by improper installation, abuse, misapplication, abrasion, corrosion, insufcient or improper maintenance, negligence, accident,
alteration, or substitution of non-Balcrank parts.
Furthermore, the Warranty for Lubrication Equipment and Accessories does not cover the following specic conditions:
• Failure or damage to equipment caused by dirt or debris in compressed air lines and uid lines. This includes, but is not limited to, clogged inlet lters,
strainers, or regulators; uid meters; control handles; uid tips; and valves.
• Failure of normal wear parts including but not limited to: o-rings, packings, seals and valves unless originally improperly installed by the
factory.
• Products placed in applications for which their use was not intended. Examples include but are not limited to Lubricant pump being used
to pump solvents, or placing equipment intended strictly for indoor use outdoors
• Damage to equipment resulting from operation above and beyond Balcrank’s recommendations.
• Leaks at air and uid ttings and connections.
• Damage caused by thermal expansion whenever adequate pressure relief was not included in the system.
• Loose suction tubes on pumps.
• Incorrect hose reel spring tension, requiring adjustment.
THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL BALCRANK BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, OR OTHER DAMAGES OF SIMILAR
NATURE, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST PRODUCTION, PROPERTY DAMAGE, PERSONAL INJURY, WHETHER SUFFERED
BY BUYER OR ANY THIRD PARTY, IRRESPECTIVE OF WHETHER CLAIMS OR ACTIONS, LEGAL OR EQUITABLE, FOR SUCH DAMAGES ARE BASED
UPON CONTRACTS, WARRANTY, NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE. ANY CLAIM OR ACTION FOR BREACH OF WARRANTY MUST
BE BROUGHT WITHIN TWO (2) YEARS FROM THE DATE OF SALE TO THE ORIGINAL CUSTOMER.