Balcrank 3330-102 Instruction Manual
1
Mechanical Value Line
Standard Duty
Control Handle
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
Operation, Installation,
Maintenance and Repair Guide
Model #3330-102
w/ Rigid Lance
Model #3330-103
w/ Flex Lance
Model #3330-104
w/ Flex 90 Lance
SERVICE BULLETIN SB 3051
Rev. A 1/07
®
Model #3330-103
2
GENERAL SAFETY
1) Always read and follow the uid manufacturers’s
recommendations regarding the use of protective
eye wear, clothing, gloves, and other personal
equipment.
2) Never alter or modify any parts of this product;
doing so may cause damage and/or personal
injury.
!
CAUTION
Read these safety warnings and
instructions in this manualcompletely,
before installation and start up of the
IMPORTANT
!
control handle. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with
the recommendations stated in this manual will damage
the control handle and void factory warranty.
Maximum Fluid Pressure 1000 PSI. Under no
circumstances should the control handle be aimed
at any person or your own body at anytime. Personal
injury may result.
CAUTION
!
WARNING
Airborne particles and loud noise
hazards.
Wear ear and eye protection.
!
Do not place your hand or ngers
over the dispensing nozzle and/or
aim the nozzle at a person at any
time. Personal injury may result.
WARNING
!
WARNING
DANGER: Not for use with uids
that have a ash point below
100°F ( 38°C, examples: gasoline,
alcohol). Sparking could result in
an explosion which could result in
death.
!
Always use the following Pressure
Relief Procedure whenever
shutting off, cleaning, or in any
way checking or servicing the
control handle:
WARNING
!
1) Disconnect compressed air line or turn off power
supply at the uid pump.
2) Point the control handle outlet into a waste
container and open trigger to relieve pressure.
3) Open any bleed-type supply air valves and uid
drain valves in the system.
4) Leave the drain valves open until you are ready to
re-pressurize the system.
PRODUCT SPECIFICATIONS
1000 psi maximum•
Oval Gears•
Dispenses in quarts•
Totalizes in quarts•
Four extra valve covers included for uid ID•
-red, blue, yellow, green (standard - black)
Inlet screen included•
Choice of rigid, ex, or ex 90 lances•
Manual tip•
1/2” NPT inlet•
1/2” NPT outlet•
Warranty Code D•
3
PARTS LIST
TROUBLESHOOTING GUIDE
Revision Log:
Rev. A - Service Bulletin Release
1
TROUBLE CAUSE REMEDY
No uid passing through the meter A. Blocked strainer
B. Dirt particles jamming the rotors
C. Damaged plunger seal
A. Clean or replace strainer
B. Dismantle meter assembly and clean
C. Replace grip
The meter is not registering uid ouput Damaged mechanical meter Replace mechanical meter
Constant oil leak from the tip Damaged plunger seal Replace lance
Intermittent drip from the tip A. Dirt in the tip
B. Tip not closed
A. Remove the tip and blow out and dirt
particles, replace if necessary
B. Tip must be manually closed
Low ow rate Blocked strainer Replace strainer
Oil leaking from the swivel inlet A. Connection not properly sealing
B. Damaged o-ring or swivel
A. Re-apply thread sealant and tighten
B. Replace grip
ITEM PART # DESCRIPTION
1 829482 Handle w/ swivel
2 806895 O-ring, Buna 70A, -112
3 832169 Adapter, 1/2” NPT
x 3/8” NPSM
4 832272 Mechanical Meter
5 832190 Rigid Lance
6 831789 Flex 90 Lance
7 832199 Flex Lance
OPERATION
Connect the control handle to the lubricant supply line1.
(1/2” NPT male thread required).
Open the manual tip.2.
Press the reset button to zero out the reset total.3.
To dispense, squeeze control handle trigger. When the4.
desired amount of product has been dispensed (read
in quarts) release trigger to stop delivery.
Close the manual tip & wipe it clean with a rag.5.
Press the reset button to zero out the reset total.6.
4
3
6
5
7
2
Balcrank®Corporation
Weaverville, NC 28787
800-747-5300
800-763-0840 Fax
www.balcrank.com
SERVICE BULLETIN SB3051
Rev. A 1/07
832312
Distributed by:
Balcrank Lubrication Equipment Warranty Statement
All Balcrank equipment sold by authorized Balcrank distributors is warranted to their original customer to be free from defects in materials and workmanship
for a period of one year from the date of sale to that customer. Selected Balcrank equipment carries warranty terms for a more extended period as dened in
the Balcrank Lubrication Equipment & Accessories User Price List, wherein a “lifetime” warranty represents a warranty period of thirty years. Within the initial
one-year warranty period, Balcrank will repair or replace all Balcrank equipment determined by Balcrank to have defective materials or workmanship. For
equipment carrying more extended warranties, Balcrank will repair or replace the product including parts and labor during the rst full year and will provide
parts only for the remainder of the warranty period.
This warranty applies only to equipment installed and operated according to applicable Balcrank Service Bulletins and Installation Instructions.
Any equipment claimed to be defective must be returned, freight prepaid, to an Authorized Balcrank Service Center (ASC). Upon receiving candidate warranty
equipment from a customer, ASC will: 1) diagnose to determine the warrantable condition of the equipment, 2) submit, prior to repair or replacement, a
request to Balcrank for warranty authorization, then 3) in cooperation with Balcrank, proceed with repair locally or forward the equipment to Balcrank and
obtain replacement. If the part(s) or equipment items are found defective upon inspection by Balcrank, they will be repaired or replaced, and then will be
returned to the ASC. If Balcrank nds the claimed part(s) or equipment not to be defective, the ASC will receive written authorization from the original
customer, and then repair them for a reasonable charge to the customer, which will include all applicable parts, labor, and return transportation costs.
Optionally, the customer may submit certain eligible products directly to Balcrank for warranty return by using Balcrank Lubrication Equipment Direct Service
Warranty Procedure. Eligible products are dened in the Balcrank Lubrication Equipment & Accessories User Price List. Refer to the Balcrank web site www.
balcrank.com for a copy.
Any equipment returned to Balcrank must have the Warranty Service Claim number (WSC#) clearly marked on the outside of the carton. Balcrank’s sole
responsibility is for defects in material and workmanship, and Buyer’s sole and exclusive remedy hereunder, shall be limited to repair or replacement of the
defective part or equipment.
This warranty does not cover, nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use,
or damage or failure caused by improper installation, abuse, misapplication, abrasion, corrosion, insufcient or improper maintenance, negligence, accident,
alteration, or substitution of non-Balcrank parts.
Furthermore, the Warranty for Lubrication Equipment and Accessories does not cover the following specic conditions:
• Failure or damage to equipment caused by dirt or debris in compressed air lines and uid lines. This includes, but is not limited to, clogged inlet lters,
strainers, or regulators; uid meters; control handles; uid tips; and valves.
• Failure of normal wear parts including but not limited to: o-rings, packings, seals and valves unless originally improperly installed by the
factory.
• Products placed in applications for which their use was not intended. Examples include but are not limited to Lubricant pump being used
to pump solvents, or placing equipment intended strictly for indoor use outdoors
• Damage to equipment resulting from operation above and beyond Balcrank’s recommendations.
• Leaks at air and uid ttings and connections.
• Damage caused by thermal expansion whenever adequate pressure relief was not included in the system.
• Loose suction tubes on pumps.
• Incorrect hose reel spring tension, requiring adjustment.
THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL BALCRANK BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, OR OTHER DAMAGES OF SIMILAR
NATURE, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST PRODUCTION, PROPERTY DAMAGE, PERSONAL INJURY, WHETHER SUFFERED
BY BUYER OR ANY THIRD PARTY, IRRESPECTIVE OF WHETHER CLAIMS OR ACTIONS, LEGAL OR EQUITABLE, FOR SUCH DAMAGES ARE BASED
UPON CONTRACTS, WARRANTY, NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE. ANY CLAIM OR ACTION FOR BREACH OF WARRANTY MUST
BE BROUGHT WITHIN TWO (2) YEARS FROM THE DATE OF SALE TO THE ORIGINAL CUSTOMER.
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2
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