B&B Electronics Conel XR5i v2 User manual

Industrial router XR5i v2
USER’S MANUAL

USED SYMBOLS
Used symbols
Danger – important notice, which may have an influence on the user’s safety or the function
of the device.
Attention – notice on possible problems, which can arise in specific cases.
Information, notice – information, which contains useful advice or special interest.
GPL license
Source codes under GPL license are available free of charge by sending an email to:
[email protected].
Conel s.r.o., Sokolska 71, 562 04 Usti nad Orlici, Czech Republic
Manual issued in CZ, August 18, 2014
i

CONTENTS
Contents
1 Safety instruction 1
2 Product disposal instructions 2
3 Router description 3
4 Contents of package 4
5 Router design 5
5.1 Routerversions.................................... 5
5.2 Deliveryidentification ................................ 5
5.3 Orderingcodes.................................... 6
5.4 Basic dimensions of plastic box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.5 Basic dimensions of metal box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.6 Mechanical dimensions and mounting recommendations . . . . . . . . . . . . . 8
5.7 Removing from the DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.8 Description of the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.8.1 Statusindication ............................... 12
5.8.2 PowerconnectorPWR............................ 13
5.8.3 Ethernetport ................................. 14
5.8.4 PORT1 .................................... 16
5.8.5 PORT2 .................................... 16
5.8.6 USBPort ................................... 17
5.8.7 I/OPort .................................... 18
5.8.8 Reset ..................................... 20
6 First use 21
6.1 Connecting the router before first use . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Start.......................................... 22
6.3 Configuration ..................................... 22
6.3.1 Configuration over web browser . . . . . . . . . . . . . . . . . . . . . . . 22
6.3.2 Configuration over Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Technical parameters 23
7.1 Technical parameters of router . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2 Technical parameters of processor . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.3 Technical parameters I/O port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.4 Technical parameters of expansion port . . . . . . . . . . . . . . . . . . . . . . 24
ii

CONTENTS
8 Recommended literature 25
9 Possible problems 26
10 FAQ 27
11 Customers support 29
iii

LIST OF FIGURES
List of Figures
1 Contentsofpackage................................. 4
2 FrontpanelXR5iv2F................................. 5
3 FrontpanelXR5iv2FSL............................... 5
4 LabelXR5iv2F.................................... 5
5 LabelXR5iv2FSL.................................. 5
6 Basic dimensions of plastic box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Basic dimensions of metal box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8 Cablerouting ..................................... 8
9 CableroutingforSLversion............................. 8
10 Space in front of connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
11 Space in front of connectors – SL . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12 Default position of DIN holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
13 RemovingfromtheDINrail ............................. 10
14 FrontpanelXR5iv2F................................. 11
15 FrontpanelXR5iv2FSL............................... 11
16 Powerconnector ................................... 13
17 Connection of power supply connector . . . . . . . . . . . . . . . . . . . . . . . 13
18 Connection of power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
19 Ethernetconnector.................................. 14
20 Connection of ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
21 Example of router connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
22 PORT1cableconnection .............................. 16
23 PORT2cableconnection .............................. 17
24 USBconnector .................................... 17
25 Connection PLC to the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
26 Connection flash memory to the router . . . . . . . . . . . . . . . . . . . . . . . 18
27 I/Oconnector..................................... 18
28 ConnectionofI/Ocable ............................... 19
29 Connection of input and output to the router . . . . . . . . . . . . . . . . . . . . 19
30 Routerreset...................................... 20
31 Routerconnection .................................. 21
iv

LIST OF TABLES
List of Tables
1 Routerversions.................................... 5
2 Deliveryidentification ................................ 5
3 Orderingcodes.................................... 6
4 Frontpaneldescription................................ 11
5 Routerstatusindication ............................... 12
6 Connection of power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Connection of Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8 Connection of USB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9 ConnectionofI/Oport ................................ 18
10 Description of reset and restart router . . . . . . . . . . . . . . . . . . . . . . . 20
11 Technical parameters of router . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Technical parameters of processor . . . . . . . . . . . . . . . . . . . . . . . . . 23
13 Technical parameters I/O port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
v

1. SAFETY INSTRUCTION
1. Safety instruction
Please, observe the following instructions:
•The router must be used in compliance with all applicable international and national laws
and in compliance with any special restrictions regulating the utilization of the router in
prescribed applications and environments.
•To prevent possible injury to health and damage to appliances and to ensure that all
the relevant provisions have been complied with, use only the original accessories.
Unauthorised modifications or utilization of accessories that have not been approved
may result in damage to the router and in a breach of applicable regulations. Unautho-
rized modifications or utilization of accessories that have not been approved may result
in the termination of the validity of the guarantee.
•The router can not be opened.
•It must not be exceeded by the maximum voltage 30 V DC power connector on the router.
•Do not expose the router to extreme ambient conditions. Protect the router against dust,
moisture and high temperature.
•The router should not be used at petrol stations of flammable and explosive materials.
We remind the users of the duty to observe the restrictions concerning the utilization
of radio devices at petrol stations, in chemical plants, or in the course of blasting works
in which explosives are used.
•When using the router in the close proximity of personal medical devices, such as cardiac
pacemakers or hearing aids, you must proceed with heightened caution.
•If it is in the proximity of TV sets, radio receivers and personal computers, the telephone
may cause interference.
•It is recommended that you should create an appropriate copy or backup of all the im-
portant settings that are stored in the memory of the device.
1

2. PRODUCT DISPOSAL INSTRUCTIONS
2. Product disposal instructions
The WEEE (Waste Electrical and Electronic Equipment: 2002/96/EC) directive has been
introduced to ensure that electrical/electronic products are recycled using the best available
recovery techniques to minimize the impact on the environment. This product contains high
quality materials and components which can be recycled. At the end of it’s life this product
MUST NOT be mixed with other commercial waste for disposal. Check the terms and condi-
tions of your supplier for disposal information.
2

3. ROUTER DESCRIPTION
3. Router description
Industrial router XR5i v2 is used to a secure connection between two local area networks
(LANs) via two ETHERNET interfaces 10/100 and secured tunnel (IPSec, OpenVPN or L2TP).
The second option is to use this router for connecting two devices with different serial interface
(RS232, RS485, MBUS) alternatively I/O to the local network (LAN). In this configuration, the
communication device has an EHTERNET 10/100 and two interfaces that are equipped on
the user’s request.
XR5i v2 router is standardly equipped with one ETHERNET 10/100 port, one USB A (host)
port, one I/O port and two expansion ports. Users can select a second ETHERNET 10/100
port, serial interface RS232/RS485/RS422/MBUS, expansion port with SD card (SDH) or other
inputs/outputs (I/O). Industrial XR5i v2 router is supplied either in a plastic or metal casing,
based on the requirements of the customer.
Configuration is performed via web interface and protected by password. The router sup-
ports creation of VPN tunnels using technologies IPsec, OpenVPN and L2TP to ensure safe
communication. Web interface provides detail statistics about the router activities.
Other diagnostic functions ensuring continuous communication include automatic function-
ality inspection, or hardware Watchdog which monitors the status of the router. With the help
of a special window (start up script window) you may insert Linux scripts for various actions.
For some applications the key option to create several different configurations for one wire-
less router, the so-called profiles (maximum of 4), and the option to switch between them (for
example via binary input status, web interface, etc.) is essential.
The industrial router XR5i v2 has implemented SNMP protocol for remote management.
It is also possible to configure the network in bulk and use any additional software - VPN
SmartCluster configurator to easily configure a VPN or a program for monitoring routers in
the network R-SeeNet. Industrial XR5i v2 router is enhanced by the ability to create custom
functions easy integration of custom software modules.
Examples of possible applications
•security system
•monitoring
•vending and dispatcher machines
3

4. CONTENTS OF PACKAGE
4. Contents of package
Basic delivered set of router includes:
•router,
•power supply,
•crossover UTP cable,
•clip for the DIN rail,
•installation CD containing instructions,
•paper start guide.
Figure 1: Contents of package
Note: The router box and DIN mount are supplied in a metal case in the SL version.
The router can also be supplied as expansion accessories:
•Two expansion ports: RS232, RS485/422, MBUS, ETHERNET, CNT, WIFI, WMBUS or
SDH. Separation columns for mounting expansion boards are included.
4

5. ROUTER DESIGN
5. Router design
5.1 Router versions
XR5i v2 router is supplied in the following versions:
Box I/O USB PORT1 PORT2 ETH
XR5i v2F Plastic     
XR5i v2F SL Metal     
Table 1: Router versions
Figure 2: Front panel XR5i v2F Figure 3: Front panel XR5i v2F SL
5.2 Delivery identification
Trade name Type name Other
XR5i v2F XR-5i-v2 Full version
XR5i v2F SL XR-5i-v2 Full version in the metal box
Table 2: Delivery identification
Figure 4: Label XR5i v2F Figure 5: Label XR5i v2F SL
5

5. ROUTER DESIGN
5.3 Ordering codes
Expansion port Possible participation Ordering code
Version without expansion port XR5i v2F set
Version with Ethernet expansion port PORT1 XR5i v2F ETH set
Version with RS232 expansion port PORT1 a PORT2 XR5i v2F RS232 set
Version with RS485 expansion port PORT1 a PORT2 XR5i v2F RS458 set
Version with MBUS expansion port PORT1 a PORT2 XR5i v2F MBUS set
Version with CNT expansion port PORT1 XR5i v2F CNT set
Version with WIFI expansion port PORT2 XR5i v2F WIFI set
Version with WMBUS expansion port PORT2 XR5i v2F WMBUS set
Version with SDH expansion port PORT2 XR5i v2F SDH set
Table 3: Ordering codes
Second expansion port is written after first expansion port in the ordering code.
Example:
•Full version with Ethernet and RS232 port: XR5i v2F ETH RS232 set.
•Full version with Ethernet and RS232 port in metal cover:
XR5i v2F ETH RS232 SL set.
6

5. ROUTER DESIGN
5.4 Basic dimensions of plastic box
Figure 6: Basic dimensions of plastic box
5.5 Basic dimensions of metal box
Figure 7: Basic dimensions of metal box
7

5. ROUTER DESIGN
5.6 Mechanical dimensions and mounting recommendations
Mounting recommendations:
•possibility to be put on a work surface,
•DIN rail with clips CKD2 (ELPAC clip SL for metal version) are included.
For the most of applications with a built-in router in a switch board it is possible to recognize
two kinds of environments:
•no public and industry environment of low voltage with high interference,
•public environment of low voltage without high interference.
For both of these environments it is possible to mount router to a switch board, the following
there is no need to have examination immunity or issues in connection with EMC according to
EN 60439-1 ed.2:00 + A1:04.
For compliance of EN 60439-1 ed.2:00 + A1:04 specification it is necessary to observe next
assembly of the router to the switch – board:
•For every cables we recommend to bind the bunch according to the following picture, we
recommend for this use:
–Length of the bunch (combination of power supply and data cables) can be max-
imum 1,5 m. If the length of data cables exceeds 1,5 m or in the event of, the
cable leads towards the switch – board. We recommend installing over – voltage
protectors (surge suppressors).
–With data cables they mustn’t carry cables with reticular tension ∼230 V/50 Hz.
–All signals to sensors must be twisted pairs.
Figure 8: Cable routing Figure 9: Cable routing for SL version
8

5. ROUTER DESIGN
•Sufficient space must be left before individual connectors for handling of cables,
Figure 10: Space in front of connectors Figure 11: Space in front of connectors – SL
•For correct function of the router we recommend to use in the switch-board earth-bonding
distribution frame for grounding of power supply of router, data cables and antenna.
9

5. ROUTER DESIGN
5.7 Removing from the DIN rail
Default position of CPD2 holder (or CKD2 holder for SL version), which is used for mount-
ing the router on a DIN rail, is shown in the following figure:
Figure 12: Default position of DIN holder
For removing from the DIN rail it is necessary to lightly push upward the router so that the
top part of the CPD2 holder (or CKD2 for SL version) hitched to the DIN rail get out of this rail
and then fold out the top part of the router away from the DIN rail.
Figure 13: Removing from the DIN rail
10

5. ROUTER DESIGN
5.8 Description of the front panel
On the front panel is located:
Caption Connector Description
PWR 2-pin Connector for the power supply adapter.
ETH RJ45 Connector for connection into the local computer network.
PORT1 RJ45 Connector for expansion port RS232, RS458/422, MBUS,
ETHERNET or CNT.
PORT2 RJ45 Connector for expansion port RS232, RS485/422, MBUS,
WIFI, WMBUS or SDH.
USB USB-A Host Connector for connection of USB devices to the router. Sup-
ports devices with PL-2303 and FTDI USB/RS232 converters.
I/O 3-pin Connector for connection of the binary input and output.
Table 4: Front panel description
Figure 14: Front panel XR5i v2F
Figure 15: Front panel XR5i v2F SL
11

5. ROUTER DESIGN
5.8.1 Status indication
About router status inform four LED indicators on the front panel and on every port are two
LED indicators, which inform about port status.
Caption Color State Description
PWR Green Blinking
On
Fast blinking
Router is ready
Starting of the router
Updating firmware
USR Yellow Function selected by user
OUT Green On Binary output active
IN Green On Binary input active
ETH Green On
Off
Selected 100 Mbit/s
Selected 10 Mbit/s
ETH Yellow On
Blinking
Off
The network cable is connected
Data transmission
The network cable is not connected
PORT Green Depends on the expansion port (see user’s guide of used port)
PORT Yellow Depends on the expansion port (see user’s guide of used port)
Table 5: Router status indication
12

5. ROUTER DESIGN
5.8.2 Power connector PWR
Panel socket 2-pin.
Pin number Signal mark Description
1 VCC(+) Positive pole of DC supply voltage (+10 to +30 V DC)
2 GND(-) Negative pole of DC supply voltage
Table 6: Connection of power connector
Figure 16: Power connector
Power supply for router is required between +10 V to +30 V DC supply. Protection against
reversed polarity without signaling is built into the router.
The power consumption during receiving is 1,6 W. The peak power consumption during
data sending is 5,5 W. However, values of consumption can be increased, if some expansion
port is eqquipped. For correct operation it is necessary that the power source is able to supply
a peak current of 1 A.
Connector on the power cable connects into the power connector on the router head and
tightens locking screws (see figure below).
Figure 17: Connection of power supply connector
Circuit example:
Figure 18: Connection of power supply
The positive pole VCC is marked by a red socket on the power.
13

5. ROUTER DESIGN
5.8.3 Ethernet port
Panel socket RJ45.
Pin Signal mark Description Data flow direction
1 TXD+ Transmit Data – positive pole Input/Output
2 TXD- Transmit Data – negative pole Input/Output
3 RXD+ Receive Data – positive pole Input/Output
4 — —
5 — —
6 RXD- Receive Data – negative pole Input/Output
7 — —
8 — —
Table 7: Connection of Ethernet connector
Figure 19: Ethernet connector
ATTENTION! Port ETH is not POE (Power Over Ethernet) compatible!
Ethernet cable plug into the RJ45 connector labeled as ETH (see figure below).
Figure 20: Connection of ethernet cable
14