B&R Power Panel 500 Series User manual
1
Power Panel 500
User's Manual
Version: 1.40 (August 2015)
Model no.: MAPP500-ENG
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.
Table of contents
Table of contents
Power Panel 500 user's manual V1.40 3
Chapter 1 General information................................................................................. 10
1 Manual history..................................................................................................................................................10
2 Safety guidelines..............................................................................................................................................12
2.1 Intended use...............................................................................................................................................12
2.2 Protection against electrostatic discharge..................................................................................................12
2.2.1 Packaging..............................................................................................................................................12
2.2.2 Guidelines for proper ESD handling.....................................................................................................12
2.3 Policies and procedures.............................................................................................................................12
2.4 Transport and storage................................................................................................................................13
2.5 Installation...................................................................................................................................................13
2.6 Operation.................................................................................................................................................... 13
2.6.1 Protection against touching electrical parts.......................................................................................... 13
2.6.2 Environmental conditions - Dust, moisture, corrosive gases................................................................13
2.6.3 Viruses and dangerous programs........................................................................................................ 13
2.7 Environmentally friendly disposal............................................................................................................... 14
2.7.1 Separation of materials.........................................................................................................................14
3 Organization of safety notices......................................................................................................................... 15
4 Guidelines.........................................................................................................................................................15
5 Overview...........................................................................................................................................................16
Chapter 2 Technical data.......................................................................................... 18
1 Introduction.......................................................................................................................................................18
1.1 The perfect system for any automation task..............................................................................................18
1.2 Panels with the power of an industrial PC.................................................................................................18
1.3 A complete solution with maximum flexibility.............................................................................................19
1.4 Open system platform................................................................................................................................ 19
1.5 Features......................................................................................................................................................19
1.6 System components / Configuration.......................................................................................................... 20
1.6.1 Configuration - Base system................................................................................................................ 20
1.6.2 Configuration - Software and accessories............................................................................................21
1.7 Differences between Power Panel 500 and Power Panel 300/400........................................................... 22
1.7.1 General..................................................................................................................................................22
1.7.2 Mechanics............................................................................................................................................. 22
2 Complete system............................................................................................................................................. 23
2.1 Temperature specifications.........................................................................................................................23
2.1.1 Temperature monitoring........................................................................................................................23
2.1.2 Temperature sensor locations.............................................................................................................. 24
2.2 Humidity specifications............................................................................................................................... 25
2.3 Power management................................................................................................................................... 26
2.3.1 Supply voltage block diagram...............................................................................................................26
2.4 Serial number sticker..................................................................................................................................27
2.5 Device interfaces and slots........................................................................................................................ 28
2.5.1 Overview of device interfaces...............................................................................................................28
2.5.2 +24 VDC power supply.........................................................................................................................29
2.5.3 Serial interface COM............................................................................................................................ 30
2.5.4 Ethernet (ETH)...................................................................................................................................... 30
2.5.5 USB interfaces...................................................................................................................................... 31
2.5.6 Battery................................................................................................................................................... 32
2.5.7 CompactFlash slot................................................................................................................................ 33
2.5.8 SD memory card slot............................................................................................................................33
2.5.9 Power button.........................................................................................................................................34
2.5.10 Reset button........................................................................................................................................34
2.5.11 Mode/Node switches........................................................................................................................... 34
2.5.12 LED status indicators..........................................................................................................................35
2.5.13 Interface board slot............................................................................................................................. 36
2.5.14 I/O board slot...................................................................................................................................... 36
3 Individual components..................................................................................................................................... 37
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4 Power Panel 500 user's manual V1.40
3.1 System units............................................................................................................................................... 37
3.1.1 5.7" system units...................................................................................................................................37
3.1.2 7" system unit....................................................................................................................................... 57
3.1.3 10.4" system units.................................................................................................................................62
3.1.4 12.1" system unit.................................................................................................................................. 82
3.1.5 15" system units....................................................................................................................................87
3.2 US15W CPU boards................................................................................................................................ 102
3.2.1 General information.............................................................................................................................102
3.2.2 Order data...........................................................................................................................................102
3.2.3 Technical data.....................................................................................................................................102
3.3 Main memory............................................................................................................................................104
3.3.1 Order data...........................................................................................................................................104
3.3.2 Technical data.....................................................................................................................................104
3.4 Interface boards........................................................................................................................................105
3.4.1 5PP5IF.CETH-00.................................................................................................................................105
3.4.2 5PP5IF.CHDA-00................................................................................................................................ 107
3.4.3 5PP5IF.FETH-00................................................................................................................................. 109
3.4.4 5PP5IF.FPLM-00.................................................................................................................................111
3.4.5 5PP5IF.FCAN-00.................................................................................................................................115
3.4.6 5PP5IF.FX2X-00..................................................................................................................................117
3.4.7 5PP5IF.FXCM-00................................................................................................................................ 119
3.5 I/O boards.................................................................................................................................................121
3.5.1 5PP5IO.GNAC-00............................................................................................................................... 121
Chapter 3 Installation...............................................................................................128
1 Installation...................................................................................................................................................... 128
1.1 Important installation information............................................................................................................. 128
1.2 Installation with clamping blocks..............................................................................................................128
1.2.1 Procedure............................................................................................................................................130
1.3 Installation with retaining clips..................................................................................................................131
1.3.1 Procedure............................................................................................................................................131
1.4 Mounting orientations............................................................................................................................... 133
1.4.1 Mounting orientation 0°.......................................................................................................................133
1.4.2 Mounting orientation 45°.....................................................................................................................134
1.4.3 Mounting orientation 90°.....................................................................................................................135
1.4.4 Mounting orientation 90° vertical........................................................................................................ 136
1.4.5 Mounting orientation 180°...................................................................................................................137
1.5 Spacing for air circulation.........................................................................................................................138
2 General instructions for performing temperature testing............................................................................... 139
2.1 Procedure................................................................................................................................................. 139
2.2 Evaluating temperatures in Windows operating systems........................................................................ 139
2.2.1 Evaluating with the B&R Control Center............................................................................................ 139
2.2.2 Evaluating with the BurnInTest tool from Passmark...........................................................................140
2.3 Evaluating temperatures in operating systems other than Windows....................................................... 142
2.4 Evaluating the measurement results........................................................................................................142
3 Cable connections..........................................................................................................................................143
4 Grounding concept.........................................................................................................................................144
5 Connecting peripheral USB devices..............................................................................................................145
5.1 Locally on the PP500............................................................................................................................... 145
5.2 Remote connection to Automation Panel 900 via DVI.............................................................................146
5.3 Remote connection to Automation Panel 800 / 900 via SDL.................................................................. 147
6 Key and LED configuration............................................................................................................................148
6.1 5PP551.0573-00....................................................................................................................................... 149
6.2 5PP552.0573-00....................................................................................................................................... 149
6.3 5PP580.1043-00....................................................................................................................................... 150
6.4 5PP581.1043-00....................................................................................................................................... 150
6.5 5PP582.1043-00....................................................................................................................................... 151
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Power Panel 500 user's manual V1.40 5
6.6 5PP580.1505-00....................................................................................................................................... 151
6.7 5PP581.1505-00....................................................................................................................................... 152
7 Touch screen calibration................................................................................................................................ 153
7.1 Windows CE............................................................................................................................................. 153
7.2 Windows XP Professional........................................................................................................................ 153
7.3 Windows Embedded Standard 2009........................................................................................................153
7.4 Windows 7 Professional / Ultimate.......................................................................................................... 153
7.5 Windows Embedded Standard 7 Embedded / Premium......................................................................... 153
7.6 Automation Runtime / Visual Components.............................................................................................. 153
8 Tips for extending the service life of the display...........................................................................................154
8.1 Backlight................................................................................................................................................... 154
8.1.1 How can the service life of the backlight be extended?.....................................................................154
8.2 Screen burn-in.......................................................................................................................................... 154
8.2.1 What causes screen burn-in?.............................................................................................................154
8.2.2 How can screen burn-in be avoided?.................................................................................................154
9 Pixel errors..................................................................................................................................................... 154
10 Known problems/issues............................................................................................................................... 154
Chapter 4 Software.................................................................................................. 155
1 BIOS options.................................................................................................................................................. 155
1.1 General information.................................................................................................................................. 155
1.2 BIOS Setup and boot procedure..............................................................................................................155
1.2.1 BIOS Setup keys................................................................................................................................ 157
1.3 Main.......................................................................................................................................................... 158
1.4 OEM features........................................................................................................................................... 159
1.4.1 CPU board features............................................................................................................................ 160
1.4.2 System unit features........................................................................................................................... 165
1.4.3 I/O board features...............................................................................................................................169
1.4.4 IF board features................................................................................................................................ 174
1.4.5 Memory module features.................................................................................................................... 176
1.5 Advanced.................................................................................................................................................. 177
1.5.1 RAM configuration...............................................................................................................................178
1.5.2 Boot configuration............................................................................................................................... 179
1.5.3 Peripheral configuration...................................................................................................................... 180
1.5.4 IDE configuration.................................................................................................................................181
1.5.5 Video configuration............................................................................................................................. 184
1.5.6 USB configuration............................................................................................................................... 185
1.5.7 SDIO configuration..............................................................................................................................186
1.5.8 ACPI table/features control.................................................................................................................187
1.5.9 PCI Express root port 1......................................................................................................................187
1.5.10 PCI Express root port 2....................................................................................................................190
1.5.11 Console redirection........................................................................................................................... 191
1.6 Security..................................................................................................................................................... 194
1.6.1 Set supervisor password.................................................................................................................... 195
1.6.2 Set user password.............................................................................................................................. 196
1.7 Power........................................................................................................................................................197
1.7.1 Advanced CPU control....................................................................................................................... 198
1.7.2 Platform power management..............................................................................................................201
1.8 Boot...........................................................................................................................................................202
1.8.1 Legacy.................................................................................................................................................203
1.9 Exit............................................................................................................................................................ 207
1.10 BIOS default settings..............................................................................................................................208
1.10.1 Main...................................................................................................................................................208
1.10.2 OEM features.................................................................................................................................... 208
1.10.3 Advanced...........................................................................................................................................210
1.10.4 Power................................................................................................................................................ 212
1.10.5 Boot................................................................................................................................................... 213
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6 Power Panel 500 user's manual V1.40
1.11 Allocation of resources........................................................................................................................... 214
1.11.1 RAM address assignment................................................................................................................. 214
1.11.2 I/O address assignment.................................................................................................................... 214
1.11.3 Interrupt assignments in PIC mode.................................................................................................. 214
1.11.4 Interrupt assignments in APIC mode................................................................................................215
2 Upgrade information.......................................................................................................................................216
2.1 BIOS upgrade...........................................................................................................................................216
2.1.1 Important information.......................................................................................................................... 216
2.1.2 Using the Control Center.................................................................................................................... 217
2.2 Firmware upgrade.................................................................................................................................... 218
2.2.1 Procedure............................................................................................................................................218
2.3 Upgrade problems.................................................................................................................................... 218
3 Windows XP Professional..............................................................................................................................219
3.1 General information.................................................................................................................................. 219
3.2 Order data................................................................................................................................................ 219
3.3 Overview................................................................................................................................................... 219
3.4 Installation.................................................................................................................................................219
3.5 Drivers.......................................................................................................................................................219
3.6 Supported display resolutions.................................................................................................................. 220
4 Windows 7......................................................................................................................................................221
4.1 General information.................................................................................................................................. 221
4.2 Order data................................................................................................................................................ 221
4.3 Overview................................................................................................................................................... 221
4.4 Installation.................................................................................................................................................222
4.5 Drivers.......................................................................................................................................................222
4.6 Special considerations, limitations........................................................................................................... 222
4.7 Supported display resolutions.................................................................................................................. 222
5 Windows Embedded Standard 2009............................................................................................................. 223
5.1 General information.................................................................................................................................. 223
5.2 Order data................................................................................................................................................ 223
5.3 Overview................................................................................................................................................... 223
5.4 Features with WES2009 (Windows Embedded Standard 2009)............................................................. 223
5.5 Installation.................................................................................................................................................224
5.6 Drivers.......................................................................................................................................................224
5.6.1 Touch screen driver............................................................................................................................ 224
5.7 Supported display resolutions.................................................................................................................. 224
6 Windows Embedded Standard 7................................................................................................................... 225
6.1 General information.................................................................................................................................. 225
6.2 Order data................................................................................................................................................ 225
6.3 Overview................................................................................................................................................... 225
6.4 Features with WES7 (Windows Embedded Standard 7)......................................................................... 226
6.5 Installation.................................................................................................................................................226
6.6 Drivers.......................................................................................................................................................226
6.6.1 Touch screen driver............................................................................................................................ 226
6.7 Supported display resolutions.................................................................................................................. 227
7 Windows CE...................................................................................................................................................228
7.1 General information.................................................................................................................................. 228
7.2 Order data................................................................................................................................................ 228
7.3 Overview................................................................................................................................................... 228
7.4 Windows CE 6.0 features........................................................................................................................ 228
7.5 Requirements............................................................................................................................................229
7.6 Installation.................................................................................................................................................229
7.7 B&R Embedded OS Installer................................................................................................................... 229
8 Automation Runtime.......................................................................................................................................230
8.1 General information.................................................................................................................................. 230
8.2 Order data................................................................................................................................................ 230
8.3 Automation Runtime Windows (ARwin)................................................................................................... 230
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Power Panel 500 user's manual V1.40 7
8.4 Automation Runtime Embedded (ARemb)...............................................................................................230
8.5 Technology Guarding............................................................................................................................... 231
9 Debian (GNU/Linux).......................................................................................................................................232
9.1 General information.................................................................................................................................. 232
9.2 Order data................................................................................................................................................ 232
9.3 Overview................................................................................................................................................... 232
9.4 Features....................................................................................................................................................232
9.5 Installation.................................................................................................................................................233
9.6 Drivers.......................................................................................................................................................233
10 B&R Automation Device Interface (ADI) - Control Center...........................................................................234
10.1 Functions................................................................................................................................................ 234
10.2 Installation...............................................................................................................................................235
11 B&R Automation Device Interface (ADI) Development Kit.......................................................................... 236
12 B&R Automation Device Interface (ADI) .NET SDK....................................................................................238
13 B&R Key Editor............................................................................................................................................240
14 B&R KCF Editor...........................................................................................................................................242
15 HMI Service Center..................................................................................................................................... 243
15.1 5SWUTI.0001-000.................................................................................................................................. 243
15.1.1 General information...........................................................................................................................243
15.1.2 Order data.........................................................................................................................................243
Chapter 5 Standards and certifications................................................................. 244
1 Standards and guidelines.............................................................................................................................. 244
1.1 CE mark....................................................................................................................................................244
1.2 EMC directive........................................................................................................................................... 244
1.3 Low voltage directive................................................................................................................................244
2 Certifications...................................................................................................................................................245
2.1 UL certification..........................................................................................................................................245
2.2 GOST-R.................................................................................................................................................... 245
2.3 GL certification (Germanischer Lloyd)......................................................................................................245
Chapter 6 Accessories............................................................................................ 248
1 Replacement CMOS batteries....................................................................................................................... 248
1.1 0AC201.91 / 4A0006.00-000....................................................................................................................248
1.1.1 General information.............................................................................................................................248
1.1.2 Order data...........................................................................................................................................248
1.1.3 Technical data.....................................................................................................................................248
2 Power connectors.......................................................................................................................................... 250
2.1 0TB103.9x.................................................................................................................................................250
2.1.1 General information.............................................................................................................................250
2.1.2 Order data...........................................................................................................................................250
2.1.3 Technical data.....................................................................................................................................250
3 Interface board connector..............................................................................................................................251
3.1 0TB1208.3100.......................................................................................................................................... 251
3.1.1 General information.............................................................................................................................251
3.1.2 Order data...........................................................................................................................................251
3.1.3 Technical data.....................................................................................................................................251
4 CompactFlash cards...................................................................................................................................... 252
4.1 General information.................................................................................................................................. 252
4.2 General information.................................................................................................................................. 252
4.2.1 Flash technology................................................................................................................................. 252
4.2.2 Wear leveling...................................................................................................................................... 252
4.2.3 ECC error correction...........................................................................................................................252
4.2.4 S.M.A.R.T. support.............................................................................................................................. 252
4.2.5 Maximum reliability..............................................................................................................................253
4.3 5CFCRD.xxxx-06...................................................................................................................................... 254
4.3.1 General information.............................................................................................................................254
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8 Power Panel 500 user's manual V1.40
4.3.2 Order data...........................................................................................................................................254
4.3.3 Technical data.....................................................................................................................................255
4.3.4 Temperature/Humidity diagram...........................................................................................................258
4.3.5 Dimensions..........................................................................................................................................259
4.3.6 Benchmark.......................................................................................................................................... 260
4.4 5CFCRD.xxxx-04...................................................................................................................................... 261
4.4.1 General information.............................................................................................................................261
4.4.2 Order data...........................................................................................................................................261
4.4.3 Technical data.....................................................................................................................................261
4.4.4 Temperature/Humidity diagram...........................................................................................................263
4.4.5 Dimensions..........................................................................................................................................263
4.4.6 Benchmark.......................................................................................................................................... 264
4.5 5CFCRD.xxxx-03...................................................................................................................................... 265
4.5.1 General information.............................................................................................................................265
4.5.2 Order data...........................................................................................................................................265
4.5.3 Technical data.....................................................................................................................................265
4.5.4 Temperature/Humidity diagram...........................................................................................................267
4.5.5 Dimensions..........................................................................................................................................267
4.6 Known problems/issues............................................................................................................................268
5 USB media drive............................................................................................................................................269
5.1 5MD900.USB2-02.....................................................................................................................................269
5.1.1 General information.............................................................................................................................269
5.1.2 Order data...........................................................................................................................................269
5.1.3 Interfaces.............................................................................................................................................269
5.1.4 Technical data.....................................................................................................................................269
5.1.5 Dimensions..........................................................................................................................................271
5.1.6 Dimensions with front cover............................................................................................................... 271
5.1.7 Cutout installation................................................................................................................................272
5.1.8 Content of delivery..............................................................................................................................272
5.1.9 Installation........................................................................................................................................... 272
5.2 5A5003.03.................................................................................................................................................273
5.2.1 General information.............................................................................................................................273
5.2.2 Order data...........................................................................................................................................273
5.2.3 Technical data.....................................................................................................................................273
5.2.4 Dimensions..........................................................................................................................................273
5.2.5 Content of delivery..............................................................................................................................273
5.2.6 Installation........................................................................................................................................... 274
6 USB flash drives............................................................................................................................................ 275
6.1 5MMUSB.xxxx-01..................................................................................................................................... 275
6.1.1 General information.............................................................................................................................275
6.1.2 Order data...........................................................................................................................................275
6.1.3 Technical data.....................................................................................................................................275
6.1.4 Temperature/Humidity diagram...........................................................................................................276
7 USB interface cover.......................................................................................................................................277
7.1 5AC900.1201-00.......................................................................................................................................277
7.1.1 General information.............................................................................................................................277
7.1.2 Order data...........................................................................................................................................277
7.2 5AC900.1201-01.......................................................................................................................................277
7.2.1 General information.............................................................................................................................277
7.2.2 Order data...........................................................................................................................................277
8 Clamping blocks.............................................................................................................................................278
8.1 5AC900.BLOC-00..................................................................................................................................... 278
8.1.1 General information.............................................................................................................................278
8.1.2 Order data...........................................................................................................................................278
8.2 5AC900.BLOC-01..................................................................................................................................... 278
8.2.1 General information.............................................................................................................................278
8.2.2 Order data...........................................................................................................................................278
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Power Panel 500 user's manual V1.40 9
9 Retaining clips................................................................................................................................................279
9.1 5AC900.CLIP-01.......................................................................................................................................279
9.1.1 General information.............................................................................................................................279
9.1.2 Order data...........................................................................................................................................279
10 Line filter.......................................................................................................................................................280
10.1 5AC804.MFLT-00................................................................................................................................... 280
10.1.1 General information...........................................................................................................................280
10.1.2 Order data.........................................................................................................................................280
10.1.3 Technical data...................................................................................................................................280
10.1.4 Dimensions........................................................................................................................................281
10.1.5 Drilling template................................................................................................................................ 281
10.1.6 Connecting to the end device...........................................................................................................281
Chapter 7 Maintenance and service.......................................................................282
1 Cleaning......................................................................................................................................................... 282
2 Replacing the battery.....................................................................................................................................283
2.1 Evaluating the battery status....................................................................................................................283
2.2 Procedure................................................................................................................................................. 283
3 Replacing a CompactFlash card................................................................................................................... 284
Appendix A .............................................................................................................. 286
1 Maintenance Controller Extended (MTCX)....................................................................................................286
2 5-wire AMT touch screen...............................................................................................................................287
2.1 Technical data.......................................................................................................................................... 287
2.2 Temperature/Humidity diagram................................................................................................................ 287
2.3 Cleaning....................................................................................................................................................287
3 Panel overlay................................................................................................................................................. 289
4 Viewing angles...............................................................................................................................................290
5 Mounting compatibility....................................................................................................................................291
5.1 Compatibility overview..............................................................................................................................291
5.2 Compatibility details..................................................................................................................................293
5.2.1 Example...............................................................................................................................................293
5.2.2 5.7" devices.........................................................................................................................................293
5.2.3 10.4" devices.......................................................................................................................................295
5.2.4 12.1" devices.......................................................................................................................................297
5.2.5 15" devices..........................................................................................................................................298
5.2.6 17" devices..........................................................................................................................................299
5.2.7 19" devices..........................................................................................................................................299
5.2.8 21.3" devices.......................................................................................................................................300
6 Abbreviations..................................................................................................................................................301
7 Glossary......................................................................................................................................................... 302
General information • Manual history
10 Power Panel 500 user's manual V1.40
Chapter 1 • General information
1 Manual history
Version Date Change
0.10 Preliminary 19-Nov-10 •First version
0.20 Preliminary 15-Dec-10 •Corrected technical data of display for 5.7" and 7" system units.
•Corrected technical data for the 5PP5IO.GNAC-00 I/O board.
•Corrected "5PP520.0573-01 - Dimensions" diagram.
0.21 Preliminary 21-Dec-10 •Corrected specifications for the graphics memory on the CPU board.
0.50 Preliminary 23-Dec-10 •Updated section 1 "BIOS options" on page 155.
0.51 Preliminary 24-Jan-11 •Updated description of menu items "PCI Express root port 1" on page 187 and "PCI Express root port
2" on page 190 in section 1 "BIOS options".
•Updated section 2.4 "Serial number sticker" on page 27.
•Revised section 1 "Maintenance Controller Extended (MTCX)" on page 286.
1.00 29-Mar-11 •Updated sections 6 "Windows Embedded Standard 7" on page 225 and 5 "Windows Embedded Stan-
dard 2009" on page 223 in 4 "Software".
•Updated ambient temperatures of PP500 system units without keys.
•Updated vibration/shock specifications and starting current of PP500 system units.
•Updated dimension diagrams for system units 5PP520.1214-00, 5PP552.0573-00, 5PP580.1043-00,
5PP580.1505-00, 5PP581.1043-00, 5PP581.1505-00 and 5PP582.1043-00.
•Updated technical data for system units to include the attribute "Altitude" in the category "Environmental
conditions" and "EN 60529 protection" in the category "Operational conditions".
•Modified the description of the mode/node switch in the "FF" position, see "Mode/Node switches" on page
34.
•Removed sections "I/O boards" and "I/O board slot" from system unit 5PP520.0573-01.
•Updated BIOS to version N0.15.
•Updated section 1.4 "Mounting orientations" on page 133 in 3 "Installation".
•Removed informational text in section 2.5.9 "Power button" on page 34. Backup BIOS will now be
loaded automatically if a BIOS update error occurs.
•Updated section 8 "Automation Runtime" on page 230 in 4 "Software".
•Updated maximum specified temperatures of temperature sensors in section 2.1.2 "Temperature sensor
locations" on page 24.
•Modified section 2.5.11 "Mode/Node switches" on page 34.
1.10 19-May-11 •Updated section 6 "Key and LED configuration" on page 148 in 3 "Installation".
•Updated 5 "Standards and certifications" on page 244.
•Updated BIOS to version N0.16.
•Updated sections 13 "B&R Key Editor" on page 240 and 10 "B&R Automation Device Interface (ADI)
- Control Center" on page 234 in 4 "Software".
•Updated section 7 "Windows CE" on page 228 in 4 "Software".
•Updated temperature humidity diagram for 5.7", 7", 15" system units.
•Updated ambient temperatures and power consumption for system units and interface boards.
•Updated interface boards "5PP5IF.FCAN-00" on page 115, "5PP5IF.FX2X-00" on page 117 and
"5PP5IF.FXCM-00" on page 119.
•Updated service life of the battery in the PP500.
•Updated humidity specifications for CPU boards and interface boards, see "Humidity specifications" on
page 25.
•Updated sections 4 "Grounding concept" on page 144 and 1.5 "Spacing for air circulation" on page
138 in 3 "Installation".
1.11 27-May-11 •Corrected temperature humidity diagrams.
•Added missing temperature humidity diagrams.
1.20 21-Dec-11 •Updated system unit 5PP520.0571-01 and I/O board 5PP5IO.GNAC-00.
•Limited front USB port (USB 3) to a maximum current load of 0.5 A.
•Updated BIOS to version N0.18.
•Updated section 3 "Replacing a CompactFlash card" on page 284.
•Added new CompactFlash cards 5CFCRD.xxxx-06 in 6 "Accessories". Discontinued CompactFlash cards
5CFCRD.xxxx-04.
•Updated section "Connecting peripheral USB devices" in 3 "Installation".
•Revised section "LED status indicators" on page 35.
•Revised section "Temperature sensor locations" on page 24.
•Revised section "SD memory card slot" on page 33.
1.21 12-Mar-12 •Updated interface board 5PP5IF.FETH-00 in Interface boards.
•Updated section "Power management" on page 26.
1.22 03-Apr-12 •Updated BIOS to version 1.00.
Table 1: Manual history
General information • Manual history
Chapter 1
General information
Power Panel 500 user's manual V1.40 11
Version Date Change
1.25 06-Dec-12 •Added description of BIOS setting "Console redirection", see page Console redirection.
•Modified "Organization of safety notices" on page 15, updated descriptions for cautions and warnings.
•Updated section "Cable lengths and resolutions for SDL transmission" on page 123.
•Updated section "General instructions for performing temperature testing" on page 139.
•Updated Windows 7 Service Pack 1 (see "Windows 7" on page 221).
•Updated Windows Embedded Standard 7 Service Pack 1 (see "Windows Embedded Standard 7" on
page 225).
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 234.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 236 to version 3.40.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 238 to version 1.80.
•Updated "B&R Key Editor" on page 240 to version 3.30.
•Updated technical data for CPU boards, see "US15W CPU boards" on page 102.
•CompactFlash card 5CFCRD.032G-06 updated, see "5CFCRD.xxxx-06" on page 254.
•Figure 36 "5PP582.1043-00 - Cutout installation" on page 80 revised.
1.26 16-Apr-13 •Changed technical data for system units "5PP520.1043-00" on page 62, "5PP580.1043-00" on page
67, "5PP581.1043-00" on page 72, "5PP582.1043-00" on page 77, "5PP520.1214-00" on page
82, "5PP520.1505-00" on page 87, "5PP580.1505-00" on page 92, "5PP581.1505-00" on page
97, "5PP520.0573-00" on page 37, "5PP520.0573-01" on page 42, "5PP551.0573-00" on page
47, "5PP552.0573-00" on page 52 and "5PP520.0702-00" on page 57.
•Revised technical data for IF modules "5PP5IF.FETH-00" on page 109, "5PP5IF.FPLM-00" on page
111, "5PP5IF.FCAN-00" on page 115, "5PP5IF.FX2X-00" on page 117 and "5PP5IF.FXCM-00" on
page 119.
•Revised section "Windows Embedded Standard 7" on page 225.
•Added new CompactFlash cards (8 GB) in "Accessories" on page 248.
•Added "USB media drive" on page 269.
•Revised chapter "Standards and certifications" on page 244.
•Updated all technical data.
•Updated section "Serial number sticker" on page 27.
1.30 30-Jul-13 •Updated B&R USB flash drive 5MMUSB.4096-01, see "USB flash drives" on page 275.
•Updated sections "B&R Automation Device Interface (ADI) Development Kit" on page 236 and "B&R
Automation Device Interface (ADI) .NET SDK" on page 238.
•Updated tightening torque of locating screws in section "Cable connections" on page 143.
1.35 24-Feb-14 •Updated GOST-R certification information in the technical data.
•Updated section "GOST-R" on page 245.
•Updated sections "B&R Automation Device Interface (ADI) - Control Center" on page 234, "B&R Au-
tomation Device Interface (ADI) Development Kit" on page 236 and "B&R Automation Device Interface
(ADI) .NET SDK" on page 238.
•Updated "B&R Key Editor" on page 240 to version 3.40.
•Added information about the discontinuation of support for the "Windows XP Professional" on page 219
operating system.
•Added "Debian (GNU/Linux)" on page 232 operating system.
•Added section "Known problems/issues" on page 154.
1.36 2014-09-01 •Updated technical data for system units "5PP520.1505-00" on page 87, "5PP580.1505-00" on page
92 and "5PP581.1505-00" on page 97.
•Updated sections "B&R Automation Device Interface (ADI) Development Kit" on page 236, "B&R Au-
tomation Device Interface (ADI) .NET SDK" on page 238 and "B&R Key Editor" on page 240.
1.37 2015-02-26 •Updated section "Automation Runtime" on page 230.
1.40 2015-08-24 •Updated "B&R KCF Editor" on page 242.
•Updated section "B&R Key Editor" on page 240.
•Updated "HMI Service Center" on page 243 (5SWUTI.0001-000).
•Updated sections "B&R Automation Device Interface (ADI) - Control Center" on page 234, "B&R Au-
tomation Device Interface (ADI) Development Kit" on page 236 and "B&R Automation Device Interface
(ADI) .NET SDK" on page 238.
•Removed section "HMI Driver & Utilities DVD".
•Updated technical data for "System units" on page 37.
Table 1: Manual history
General information • Safety guidelines
12 Power Panel 500 user's manual V1.40
2 Safety guidelines
2.1 Intended use
Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan-
els, etc.) and B&R uninterruptible power supplies have been designed, developed and manufactured for conven-
tional use in industrial environments. They were not designed, developed and manufactured for any use involving
serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the
implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use
of these devices to monitor nuclear reactions in nuclear power plants, their use in flight control or flight safety sys-
tems as well as in the control of mass transportation systems, medical life support systems or weapons systems.
2.2 Protection against electrostatic discharge
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical components with a housing
...do not require special ESD packaging but must be handled properly (see "Electrical components with
a housing").
•Electrical components without a housing
…are protected by ESD-suitable packaging.
2.2.2 Guidelines for proper ESD handling
Electrical components with a housing
•Do not touch the connector contacts on connected cables.
•Do not touch the contact tips on circuit boards.
Electrical components without a housing
The following applies in addition to the points listed under "Electrical components with a housing":
•Any persons handling electrical components or devices with installed electrical components must be
grounded.
•Components are only permitted to be touched on their narrow sides or front plate.
•Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metal-
lic surfaces are not suitable storage surfaces!
•Components should not be subjected to electrostatic discharge (e.g. through the use of charged plastics).
•Ensure a minimum distance of 10 cm from monitors and TV sets.
•Measuring instruments and equipment must be grounded.
•Probes on potential-free measuring instruments must be discharged on sufficiently grounded surfaces be-
fore taking measurements.
Individual components
•ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors,
footwear, arm bands, etc.).
•These increased ESD protective measures for individual components are not necessary for customers
handling B&R products.
2.3 Policies and procedures
Electronic devices are never completely failsafe. If the programmable control system, operating/monitoring device
or uninterruptible power supply fails, the user is responsible for ensuring that other connected devices, e.g. motors,
are brought to a secure state.
General information • Safety guidelines
Chapter 1
General information
Power Panel 500 user's manual V1.40 13
When using programmable logic controllers or operating/monitoring devices as control systems together with a soft
PLC (e.g. B&R Automation Runtime or comparable product) or slot PLC (e.g. B&R LS251 or comparable product),
safety precautions relevant to industrial control systems (e.g. the provision of safety devices such as emergency
stop circuits, etc.) must be observed in accordance with applicable national and international regulations. The same
applies for all other devices connected to the system, such as drives.
All tasks such as the installation, commissioning and servicing of devices are only permitted to be carried out by
qualified personnel. Qualified personnel are those familiar with the transport, mounting, installation, commissioning
and operation of devices who also have the appropriate qualifications (e.g. IEC 60364). National accident preven-
tion regulations must be observed.
The safety notices, connection descriptions (type plate and documentation) and limit values listed in the technical
data are to be read carefully before installation and commissioning and must be observed.
2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical loads, temperature,
moisture, corrosive atmospheres, etc.).
2.5 Installation
•These devices are not ready for use upon delivery and must be installed and wired according to the spec-
ifications in this documentation in order for the EMC limit values to apply.
•Installation must be performed according to this documentation using suitable equipment and tools.
•Devices are only permitted to be installed by qualified personnel without voltage applied. Before installation,
voltage to the control cabinet must be switched off and prevented from being switched on again.
•General safety guidelines and national accident prevention regulations must be observed.
•Electrical installation must be carried out in accordance with applicable guidelines (e.g. line cross sections,
fuses, protective ground connections).
2.6 Operation
2.6.1 Protection against touching electrical parts
To operate programmable logic controllers, operating and monitoring devices, and uninterruptible power supplies,
certain components must carry dangerous voltage levels. Touching one of these parts can result in a life-threatening
electric shock. This could lead to death, severe injury or damage to equipment.
Before turning on the programmable logic controller, operating/monitoring devices or uninterruptible power supply,
the housing must be properly grounded (PE rail). Ground connections must be established even when testing or
operating operating/monitoring devices or the uninterruptible power supply for a short time!
Before turning the device on, all parts that carry voltage must be securely covered. During operation, all covers
must remain closed.
2.6.2 Environmental conditions - Dust, moisture, corrosive gases
The use of operating/monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels, etc.) and uninterruptible
power supplies in very dusty environments should be avoided. Dust collection on the devices can affect functionality
and may prevent sufficient cooling, especially in systems with active cooling systems (fans).
The presence of corrosive gases can also lead to malfunctions. When combined with high temperature and hu-
midity, corrosive gases – e.g. with sulfur, nitrogen and chlorine components – can induce chemical reactions that
can damage electronic components very quickly. Signs of the presence of corrosive gases are blackened copper
surfaces and cable ends on existing equipment.
For operation in dusty or moist conditions, correctly installed (e.g. cutout installations) operating/monitoring devices
like the Automation Panel or Power Panel are protected on the front. The back of all devices must be protected
from dust and moisture and cleaned at suitable intervals.
2.6.3 Viruses and dangerous programs
This system is subject to potential risk each time data is exchanged or software is installed from a data medium
(e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection or the Internet. The user is responsible for
assessing these dangers, implementing preventive measures such as virus protection programs, firewalls, etc. and
making sure that software is only obtained from trusted sources.
General information • Safety guidelines
14 Power Panel 500 user's manual V1.40
2.7 Environmentally friendly disposal
All B&R programmable controllers, operating/monitoring devices and uninterruptible power supplies are designed
to inflict as little harm as possible on the environment.
2.7.1 Separation of materials
It is necessary to separate different materials so the device can undergo an environmentally friendly recycling
process.
Component Disposal
Programmable logic controllers
Operating/Monitoring devices
Uninterruptible power supply
Batteries and rechargeable batteries
Cables
Electronics recycling
Cardboard box / Paper packaging Cardboard box / Paper recycling
Plastic packaging Plastic recycling
Table 2: Environmentally friendly separation of materials
Disposal must comply with applicable legal regulations.
General information • Guidelines
Chapter 1
General information
Power Panel 500 user's manual V1.40 15
3 Organization of safety notices
Safety notices in this manual are organized as follows:
Safety notice Description
Danger! Disregarding these safety guidelines and notices can be life-threatening.
Warning! Disregarding these safety guidelines and notices can result in severe injury or substantial damage to equipment.
Caution! Disregarding these safety guidelines and notices can result in injury or damage to equipment.
Information: This information is important for preventing errors.
Table 3: Description of the safety notices used in this documentation
4 Guidelines
E
European dimension standards apply to all dimension diagrams in this document.
All dimensions are specified in mm.
Range of nominal sizes General tolerance according to
DIN ISO 2768 (medium)
Up to 6 mm ±0.1 mm
For 6 to 30 mm ±0.2 mm
For 30 to 120 mm ±0.3 mm
For 120 to 400 mm ±0.5 mm
For 400 to 1000 mm ±0.8 mm
Table 4: Range of nominal sizes
General information • Overview
16 Power Panel 500 user's manual V1.40
5 Overview
Product ID Short description on page
Accessories
5AC804.MFLT-00 Line filter 280
5AC900.1201-00 USB interface cover M20 IP65 flat 277
5AC900.1201-01 USB interface cover M20 IP65 curved 277
5AC900.BLOC-00 Terminal block with brackets, 10 pcs.; replacement part 278
5AC900.BLOC-01 Clamping block without brackets, 10 pcs.; replacement part 278
5AC900.CLIP-01 Plastic retaining clips, 12 pcs.; replacement part 279
5SWUTI.0001-000 HMI Service Center USB flash drive 243
Batteries
0AC201.91 Lithium batteries 4 pcs., 3 V / 950 mAh button cell We hereby state that the lithium cells contained in this shipment
qualify as "partly regulated". Handle with care. If the package is damaged, inspect the cells, repack intact cells
and protect cells against short circuits. For emergency information, call RENATA SA at + 41 61 319 28 27
248
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell 248
CPU Boards
5PP5CP.US15-00 Intel Atom Z510 CPU board, 1100 MHz, single core, 400 MHz FSB, 512 kB L2 cache; US15W chipset; 1 slot
for SO-DIMM DDR2 module
245
5PP5CP.US15-01 Intel Atom Z520 CPU board, 1330 MHz, single core, 533 MHz FSB, 512 kB L2 cache; US15W chipset; 1 slot
for SO-DIMM DDR2 module
245
5PP5CP.US15-02 Intel Atom Z530 CPU board, 1600 MHz, single core, 533 MHz FSB, 512 kB L2 cache; US15W chipset; 1 slot
for SO-DIMM DDR2 module
245
CompactFlash
5CFCRD.016G-06 CompactFlash 16 GB B&R (SLC) ≤ Rev. D0 254
5CFCRD.032G-06 CompactFlash 32 GB B&R (SLC) ≤ Rev. C0 254
5CFCRD.0512-06 CompactFlash 512 MB B&R (SLC) ≤ Rev. E0 254
5CFCRD.1024-06 CompactFlash 1 GB B&R (SLC) ≤ Rev. E0 254
5CFCRD.2048-06 CompactFlash 2 GB B&R (SLC) ≤ Rev. E0 254
5CFCRD.4096-06 CompactFlash 4 GB B&R (SLC) ≤ Rev. E0 254
5CFCRD.8192-06 CompactFlash 8 GB B&R (SLC) ≤ Rev. E0 254
CompactFlash cards
5CFCRD.0064-03 CompactFlash 64 MB Western Digital (SLC) 265
5CFCRD.0128-03 CompactFlash 128 MB Western Digital (SLC) 265
5CFCRD.016G-04 CompactFlash 16 GB B&R (SLC) 261
5CFCRD.0256-03 CompactFlash 256 MB Western Digital (SLC) 265
5CFCRD.0512-03 CompactFlash 512 MB Western Digital (SLC) 265
5CFCRD.0512-04 CompactFlash 512 MB B&R (SLC) 261
5CFCRD.1024-03 CompactFlash 1 GB Western Digital (SLC) 265
5CFCRD.1024-04 CompactFlash 1 GB B&R (SLC) 261
5CFCRD.2048-03 CompactFlash 2 GB Western Digital (SLC) 265
5CFCRD.2048-04 CompactFlash 2 GB B&R (SLC) 261
5CFCRD.4096-03 CompactFlash 4 GB Western Digital (SLC) 265
5CFCRD.4096-04 CompactFlash 4 GB B&R (SLC) 261
5CFCRD.8192-03 CompactFlash 8 GB Western Digital (SLC) 265
5CFCRD.8192-04 CompactFlash 8 GB B&R (SLC) 261
Debian 6.0
5SWLIN.0136-MUL Debian 6.0 - 32-bit - Multilingual - For PP500 232
Hauptspeicher
5MMDDR.0512-01 SO-DIMM DDR2 RAM 512 MB PC2-5300 245
5MMDDR.1024-01 SO-DIMM DDR2 RAM 1024 MB PC2-5300 245
5MMDDR.2048-01 SO-DIMM DDR2 RAM 2048 MB PC2-5300 245
I/O board
5PP5IO.GNAC-00 Interface board - 1 USB 2.0 - 1 RS232/422/485 - 1 HDA sound - 1 SDL/DVI-D 121
Interface Boards
5PP5IF.CETH-00 PP500 interface board; connection for 1x Ethernet 10/100/1000 245
5PP5IF.FCAN-00 PP500 interface board; connection for 1x CAN master, 512 kB SRAM; order connector separately (cage clamp
0TB1208.3100)
245
5PP5IF.FETH-00 PP500 interface board; connection for 1x Ethernet 10/100/1000, 512 kB SRAM 245
5PP5IF.FPLM-00 PP500 interface board; connections for 2x POWERLINK (with integrated hub); 512 kB SRAM 245
5PP5IF.FX2X-00 PP500 interface board; connection for 1x X2X master, 512 kB SRAM; order connector separately (cage clamp
0TB1208.3100)
245
5PP5IF.FXCM-00 PP500 interface board; connection for 1x CAN master, 1x X2X master, 512 kB SRAM; order connector sepa-
rately (cage clamp 0TB1208.3100)
245
Interface boards
5PP5IF.CHDA-00 Audio interface card - 1 HDA 107
System units
5PP520.0573-00 Power Panel 520 5.7" VGA TFT display with touch screen (resistive); connections for 1x RS232, 2x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC
connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
37
5PP520.0573-01 Power Panel 520 5.7" VGA TFT display with touch screen (resistive); connections for 1x RS232, 2x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board and I/O board; IP65 protection (front); order
male 24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
42
5PP520.1043-00 Power Panel 520 10.4" VGA TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC
connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
62
General information • Overview
Chapter 1
General information
Power Panel 500 user's manual V1.40 17
Product ID Short description on page
5PP520.1214-00 Power Panel 520 12" SVGA TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC
connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
82
5PP551.0573-00 Power Panel 551 5.7" VGA TFT display; 22 function keys and 20 system keys; connections for 1x RS232, 2x
USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male
24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
47
5PP552.0573-00 Power Panel 552 5.7" VGA TFT display; 20 function keys and 20 system keys; connections for 1x RS232, 2x
USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male
24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
52
5PP580.1043-00 Power Panel 580 10.4" VGA TFT display with touch screen (resistive); 22 function keys; connections for 1x
RS232, 3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front);
order male 24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
67
5PP580.1505-00 Power Panel 580 15" XGA TFT display with touch screen (resistive); 32 function keys; connections for 1x RS232,
3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male
24 VDC connector for supply voltage separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
92
5PP581.1043-00 Power Panel 581 10.4" VGA TFT display with touch screen (resistive); 38 function keys and 20 system keys;
connections for 1x RS232, 3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65
protection (front); order male 24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage
clamp: 0TB103.91)
72
5PP581.1505-00 Power Panel 581 15" XGA TFT display with touch screen (resistive); 32 function keys and 92 system keys;
connections for 1x RS232, 3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65
protection (front); order male 24 VDC connector for supply voltage separately (screw clamp: 0TB103.9; cage
clamp: 0TB103.91)
97
5PP582.1043-00 Power Panel 582 10.4" VGA TFT display with touch screen (resistive); 44 function keys and 20 system keys;
connections for 1x RS232, 3x USB 2.0, 1x Ethernet 10/100/1000; can be expanded with interface board; IP65
protection (front); order male 24 VDC connector for voltage supply separately (screw clamp: 0TB103.9; cage
clamp: 0TB103.91)
77
Systemeinheiten
5PP520.0702-00 Power Panel 520 7" WVGA TFT display with touch screen (resistive); connections for 1x RS232, 2x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC
connector for supply voltage separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
245
5PP520.1505-00 Power Panel 520 15" XGA TFT display with touch screen (resistive); connections for 1x RS232, 3x USB 2.0,
1x Ethernet 10/100/1000; can be expanded with interface board; IP65 protection (front); order male 24 VDC
connector for supply voltage separately (screw clamp: 0TB103.9; cage clamp: 0TB103.91)
245
Technology Guard
0TG1000.01 Technology Guard 230
1TG4600.10-5 Automation Runtime Windows, TG license 230
1TG4601.06-5 Automation Runtime Embedded, TG license 230
1TG4601.06-T Automation Runtime Embedded Terminal TG license 230
Terminal blocks
0TB103.9 Connector 24 VDC - 3-pin female - Screw clamps 3.31 mm² 250
0TB103.91 Connector 24 VDC - 3-pin female - Cage clamps 3.31 mm² 250
0TB1208.3100 Connector, 8-pin cage clamp, 1 mm², protected against vibration by the screw flange 251
USB accessories
5A5003.03 Front cover for drives - 5A5003.02 - 5MD900.USB2 273
5MD900.USB2-02 USB 2.0 drive combination - DVD-R/RW, DVD+R/RW - CompactFlash slot 269
5MMUSB.2048-01 USB 2.0 flash drive, 2048 MB, B&R 275
5MMUSB.4096-01 USB 2.0 flash drive, 4096 MB, B&R 275
Windows 7 Professional/Ultimate
5SWWI7.0100-ENG Windows 7 Professional - 32-bit - English - DVD 221
5SWWI7.0100-GER Windows 7 Professional - 32-bit - German - DVD 221
5SWWI7.0300-MUL Windows 7 Professional - 32-bit - Multilingual - DVD 221
5SWWI7.1100-ENG Windows 7 Professional SP1 - 32-bit - English - DVD 221
5SWWI7.1100-GER Windows 7 Professional SP1 - 32-bit - German - DVD 221
5SWWI7.1300-MUL Windows 7 Ultimate SP1 - 32-bit - Multilingual - DVD 221
Windows CE 6.0
5SWWCE.0836-ENG Microsoft OEM Windows CE 6.0 Professional, English; for PP500; order CompactFlash separately (at least
128 MB).
228
Windows Embedded Standard 2009
5SWWXP.0736-ENG Microsoft OEM Windows Embedded Standard 2009, English; for PP500; order CompactFlash separately (at
least 1 GB).
223
Windows Embedded Standard 7
5SWWI7.0536-ENG Microsoft OEM Windows Embedded Standard 7 32-bit, English; for PP500; please order CompactFlash sepa-
rately (minimum 8 GB).
225
5SWWI7.0736-MUL Microsoft OEM Windows Embedded Standard 7 Premium 32-bit, multilanguage; for PP500; please order Com-
pactFlash separately (minimum 8 GB).
225
5SWWI7.1536-ENG Microsoft OEM Windows Embedded Standard 7 32-bit, Service Pack 1, English; for PP500; order CompactFlash
separately (at least 16 GB).
225
5SWWI7.1736-MUL Microsoft OEM Windows Embedded Standard 7 Premium 32-bit, Service Pack 1, multilingual; for PP500; order
CompactFlash separately (at least 16 GB).
225
Windows XP Professional
5SWWXP.0600-ENG Windows XP Professional SP3 - English - CD 219
5SWWXP.0600-GER Windows XP Professional SP3 - German - CD 219
5SWWXP.0600-MUL Windows XP Professional SP3 - Multilingual - CD 219
Technical data • Introduction
18 Power Panel 500 user's manual V1.40
Chapter 2 • Technical data
1 Introduction
1.1 The perfect system for any automation task
Now more than ever, competitive control and HMI solutions must be complete, scalable and tailored to the appli-
cation at hand. A wide range of product types and various options for flexible system expansion are extremely
important in machine manufacturing. For this reason, intelligent all-in-one solutions that offer users the highest level
of freedom with regard to control topology are important components for automation. Cost-effective solutions can
be implemented by adapting the system precisely to the respective application, as is proven by the vast number
of Power Panels operating in the field.
Combining control, HMI and drive technology into one system makes it possible to offer intelligent complete solu-
tions with a high level of integration that can be easily connected to various automation infrastructures. Compact
Power Panel devices are designed for use in the harshest industrial environments and ensure the highest level
of operating comfort. Uniform project development and integrated language-switching options make B&R control
panels a worldwide industry standard.
1.2 Panels with the power of an industrial PC
Powered by Intel® Atom™ architecture, the new Power Panel 500 series delivers performance previously only
possible with industrial PCs. The Intel® Atom™ Z5xx processors equipped in the Power Panel 500 have enough
power to handle even the most challenging applications. There is also plenty of room for RAM – up to 2 GB. This
extensive product range includes panels ranging from 5.7" VGA to 15" XGA displays with intuitive touch screen
and function keys. Gigabit Ethernet ensures high-speed communication over the plant network. Additional fieldbus
interfaces or another gigabit Ethernet interface can also be added if needed. When designing the Power Panel 500,
developers focused specifically on minimizing installation depth so that these systems can be used in extremely
tight spaces.
Technical data • Introduction
Chapter 2
Technical data
Power Panel 500 user's manual V1.40 19
1.3 A complete solution with maximum flexibility
As a central operating and control system, B&R Power Panels combine control, HMI and drive technology into a
single package. From embedded processors to full PC power, this product range always delivers the ideal system
architecture for machine builders to implement cost-effective solutions.
With these systems, expansion is as easy as connecting remote I/O modules and drives via modular fieldbus
interfaces. Depending on requirements, Power Panels can be expanded with POWERLINK, CAN bus, PROFIBUS
DP or other fieldbus interfaces. This allows additional topologies to be implemented at a later date without problems.
Several distributed operating stations are often used in order to guarantee that complex machines are operated
reliably. This provides easy access for operating personnel and ensures that process information is available on
the machine where it is needed.
1.4 Open system platform
In addition to enabling the implementation of complete automation solutions, Power Panel systems are also an
optimal platform for open operating systems. This provides users with the highest degree of flexibility because it
allows different software architectures to be implemented on the same system platform.
Regardless of whether they are used to automate complete systems, as intelligent visualization terminals or to-
gether with open PC operating systems, the Power Panel series offers the right tool for any situation. The result
is a complete solution with maximum flexibility.
1.5 Features
•Intel® Atom™ Z510, Z520 or Z530 processor
•Up to 2 GB SDRAM
•5.7" VGA up to 15" XGA displays
•2x USB 2.0 (5.7" and 7" devices), 3x USB 2.0 (10.4", 12.1" and 15" devices)
•1x RS232
•1x Ethernet 10/100/1000 Mbit/s
•Optional interface and I/O boards
•1 CompactFlash slot (type I)
•24 VDC supply voltage
•Operation without a fan or heat sink
•BIOS (Insyde)
•Real-time clock (RTC, battery-backed)
Technical data • Introduction
20 Power Panel 500 user's manual V1.40
1.6 System components / Configuration
The PP500 system can be assembled to meet individual requirements and operating conditions.
The following components are absolutely essential for operation:
•System unit
•CPU board
•Main memory
•Drive (mass storage device such as CompactFlash card) for the operating system
•Power connector (terminal block)
1.6.1 Configuration - Base system
CPU board
Select 1
Select 1
System unit
Configuration - Base system
CPU board - Main memory
Select 1
Main memory
A system unit consists
of a housing and a display.
Variants:
00
01
PP500 with slot for
Interface board:
5PP5xx.xxxx-
PP500 with slot for
Interface & I/O board:
5PP5xx.xxxx-
5PP5CP.US15-00 - 1100 MHz
5PP5CP.US15-01 - 1330 MHz
5PP5CP.US15-02 - 1600 MHz
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
5PP520.0573-00
5PP520.0573-01
5PP551.0573-00
5PP552.0573-00
5PP520.1214-00
5PP520.1505-00
5PP580.1505-00
5PP581.1505-00
5PP520.0702-00 5PP520.1043-00
5PP580.1043-00
5PP581.1043-00
5PP582.1043-00
5.7" 7" 10.4" 12.1" 15"
Figure 1: Configuration - Base system
This manual suits for next models
13
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