Banner EZ-LIGHT User manual

EZ-LIGHT™
Indicator Lights and
Pick-to-Light Sensors
SECOND EDITION

A level of reliable operator guidance or simple indication. Easily installs and operates with
virtually no maintenance—using as little energy as possible.
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Banner lights the way for Lean manufacturing.

Banner lights the way for Lean manufacturing.
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Beyond Andon: EZ-LIGHT™, the next generation of visual indication
Banner’s EZ-LIGHT™ family of products provides numerous solutions for visual process management
and operator guidance. From innovative multi-color indicator lights to pick-to-light and sequence-guided
assembly, error-proofing and productivity solutions, EZ-LIGHT replaces conventional indicators and devices,
providing process refinement in ways never before possible. Incorporating sensor technology into operator
guidance indicators ensures virtually error-free assembly and the highest levels of productivity.
EZ-LIGHT™ solutions
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Deliver real-time operational status indication for workers and supervisors
• Eliminate false readings from stray light; always appear gray when off
• Prompt operators and guide sequential part selection
• Verify correct action with sensor or push-button indication
• Offer point sensing or arrays for wide area pick-to-light
• Feature compatibility with PLC or other logic-level control outputs
• Install quickly and easily with pre-wired or quick-disconnect options
• Promote high visibility from all angles
• Reduce costs, defects and Muda (waste)
• Improve plant flow, productivity and efficiency

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EZ-LIGHT™ Product Features
Specify your EZ-LIGHT™ in 4 Easy Steps
EXAMPLE APPLICATIONS A complete range of models and styles
• Smart General-Purpose indicators displaying up to three colors in one device
• Multi-Function indicators displaying up to five colors with solid, flashing or
sequenced flashing cycles
• Sensor Emulator indicators displaying sensor status where sensor visibility is
obscured or limited
• Segmented indicators delivering simultaneous one, two, three or four color
display for multiple status indication
• Daylight Visible indicators generating intense levels of light output for
outdoor applications or areas of high ambient light
• Audible indicators combining visible light indication with audio alerts
• Pick-to-Light indicators and sensors reducing assembly and picking errors,
improving product quality while reducing costs
1. 2.
Mounting solutions for any application
• Installs quickly with a single drilled hole and many mounting options
• Includes models with 22 or 30 mm threaded base for panel mounting
• Features mounting hubs for both EMT and gas/water pipe mounting (K50L model)
• Offers models and accessories for machine- and wall-mounting, as well as
ceiling suspension
K80L
K50L
K30L
T18
T8L M18
T30
ON steady
Flashing
Alternating
Process Status
Overhead Door & Gate Status
Vehicle Position Indicator
for Outdoor Applications
Call for Service
Line Problem Call
Cabinet mounting Surface mount Standoff pipe and Base, nose and
protective brackets DIN-mount brackets
Choose your housing Choose color, function, voltage

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Robust, durable, green and Lean design
• Completely self-contained operation—no controller needed
• Extremely long-lasting LED technology providing >100,000
hours (11 years continuous) working life
• Very low power consumption: <1W for most DC models, <2W for
AC models—compare to competitive units that consume up to 15W
• Ergonomic, lean shape that sheds debris and moisture
• No hook hazards for moving equipment and personnel—unlike conventional
stack lights
• Robust IP67/IP69K-rated, water- and oil-tight industrial housings for direct
machine mounting
• Rugged, compact design that is cost-effective and easy-to-install
• Shock, vibration and impact resistant
• Compatibility with AS-i modules and fieldbus splitter boxes
Numerous color display options
• Single devices displaying up to 5 colors each—replacing multiple indicators
to save panel space and costs
• Models with 31 functions for steady, flashing or alternating colors
• Excellent but non-aggressive light brilliance and visibility for operators
EXAMPLE APPLICATIONS
Specify your EZ-LIGHT™ in 4 Easy Steps
3. 4. Choose your connection
- OR -
Attached Cable PVC or PUR Pigtail QD
Integral QD Terminal-Wired
Process Inspection Indicator
4-Color Point-of-Use Indicator
Remote Level Indicator
Cabinet-Mount Status Indication
Elevated Indication
with Audible Alert
Choose input type