Banner VE200G1A User manual

Quick Start Guide
Self-contained Smart Camera with User-Friendly Vision Manager Software
This guide is designed to help you set up and install the VE Series Smart Camera. For complete information on programming, performance,
troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for p/n 191666
to view the Instruction Manual. Use of this document assumes familiarity with pertinent industry standards and practices. More details are
available in the online help.
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or
death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety
applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.
CAUTION: Electrostatic Discharge
Avoid the damage that electrostatic discharge (ESD) can cause to the Sensor.
Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable.
CAUTION: Hot Surface
Use caution when handling the camera. The surface of the camera may be hot during operation and immediately
after use.
Models
Model1Resolution
VE200G1A WVGA, 752 × 480 pixels grayscale
VE201G1A 1.3 MP, 1280 × 1024 pixels grayscale
VE202G1A 2 MP, 1600 × 1200 pixels grayscale
Features
1
2
3
4
5
7
68
9
Figure 1. Sensor Features
1. Display
2. Buttons
3. Pass/Fail indicator (green/red)
4. Ready/Trigger indicator (green/amber)
5. Power/Error indicator (green/red)
6. Ethernet indicator (amber), not shown
7. Ethernet connection
8. Light connection
9. Power, Discrete I/O connection
1Model VE202G2A, 2 MP, 1600 × 1200 grayscale with 4-pin D-code M12 Ethernet connection is also available.
VE Series Smart Camera
Original Document
191667 Rev. C 27 October 2016
191667

Display
Figure 2. Display with Home Screen
The display is a 2-line, 8-character LCD. The main screen is the
Home Screen, which shows the name of the current inspection and
the slot number (inspection location). Use the display to view or
change several sensor settings.
Indicators
Four LED indicators provide ongoing indication of the sensing status.
Power/Error Indicator
Green = Normal operation
Red = System error
Ready/Trigger Indicator
Green = Ready for trigger
Yellow = Trigger is active
OFF = Not ready for a trigger, triggers will be missed
Pass/Fail Indicator
Green = Previous inspection passed
Red = Previous inspection failed
OFF = No trigger since power up
Ethernet Indicator
Amber solid = Ethernet connection
Amber flashing = Ethernet activity
OFF = no connection
Buttons
Use the sensor buttons Down , Up , Enter , and Escape to configure several sensor settings and to access sensor
information. See Figure 11 on page 10 for additional information on using the buttons.
Vision Manager Software
The VE Series Smart Camera is set up using the free Vision Manager Software, available for download at www.bannerengineering.com.
This easy-to-use image processing software provides a variety of tools and capabilities to solve a wide range of vision applications such as
item detection, part positioning, feature measurement and flaw analysis. Run-time editing allows you to make changes to an inspection
while the sensor is running, reducing costly downtime. Vision Manager also includes a full software emulator, allowing users to develop or
troubleshoot inspections offline, without a sensor.
Installation Instructions
Install the Accessories
1
2
35
4
Figure 3. Install the Accessories
1. VE sensor
2. O-ring (used with the lens cover)
3. C-mount lens (available separately)
4. Filter (optional)
5. Lens cover (optional)
An external light (optional) is not shown.
NOTE: A lens cover and a ring light cannot be used together.
1. If you are using a lens cover: Remove the black thread protector (not shown) from the sensor (1).
2. If you are using a lens cover: Fit a single o-ring (2) into the undercut area behind the sensor threads.
3. Remove the yellow temporary imager cover (not shown) from the sensor.
CAUTION: Do not remove the imager cover until you are ready to install the lens. Do not touch the imager. Dirt or
dust on the imager can affect sensing reliability.
4. Remove any protective covers from the lens. Handle the lens carefully to avoid smudges and dirt on the optical elements.
5. Thread the lens (3) onto the sensor.
6. Make sure that the lens is focused; see Acquire a Good Image on page 6.
7. Use the thumbscrews on the lens to lock the focus and aperture rings and to prevent movement that can occur during cleaning or
accidental contact.
VE Series Smart Camera
2 www.bannerengineering.com - Tel: [phone] P/N 191667 Rev. C

8. If you are using a filter: Thread the filter (4) onto the front of the C-mount lens.
9. If you are using a linear polarization filter: Rotate the outer portion of the filter mount to determine the position where glare is reduced
the most, and use the locking thumbscrew to fasten the filter in position.
10.If you are using a lens cover: Thread the lens cover (5) onto the threaded portion of the sensor.
11.Or, if you are using an external light bracket: Attach an external light bracket to the sensor using the provided hardware kit.
NOTE: For optimal imaging, provide adequate dissipation of heat. A good heat conductor, such as aluminum, may be
required.
Mount the Sensor
1. If a bracket is needed, mount the sensor onto the bracket.
2. Mount the sensor (or the sensor and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting
screws at this time.
3. Check the sensor alignment.
4. Tighten the mounting screws to secure the sensor (or the sensor and the bracket) in the aligned position.
Connect the Cables
123
4
Figure 4. Cable Connections
1. Power, Discrete I/O connection
2. Light connection
3. Ethernet connection
4. Ethernet indicator
1. Connect the Ethernet cable to the sensor (3) and to the computer or Ethernet switch.
2. Connect the power, discrete I/O cable to the sensor (1), and the leads to the appropriate locations. See Table 1 on page 3 for the
power, discrete I/O connections.
3. Connect the external light cable (optional) to the light connection (2) if the light is powered by the sensor.
CAUTION: Use Appropriate Power
If the light is powered by the sensor, the sensor power source must be 24 V dc. This connection is for Banner lights
only.
Table 1: Power and I/O Pinouts
Pin Wire Color Description Direction
1 White Discrete I/O #3 Input/Output
2 Brown 12 V dc to 30 V dc Input
3 Green I/O output common
Important: For PNP (sourcing) outputs connect pin 3 to +V
dc, for NPN (sinking) outputs connect pin 3 to 0 V dc. The
discrete I/O pins are 1, 5, 8, 10, and 11.
-
4 Yellow Reserved -
5 Gray Discrete I/O #5 Input/Output
6 Pink Trigger input Input
7 Blue Common Input
8 Red Discrete I/O #2 Input/Output
9 Orange I/O input common
Important: For PNP (sourcing) inputs connect pin 9 to 0 V dc,
for NPN (sinking) inputs connect pin 9 to +V dc. The discrete
I/O pins are 1, 5, 6, 8, 10, and 11.
-
10 Light Blue Discrete I/O #4 Input/Output
11 Black Discrete I/O #1 Input/Output
12 Violet Reserved -
Shield Bare metal Chassis ground -
VE Series Smart Camera
P/N 191667 Rev. C www.bannerengineering.com - Tel: [phone]

Wiring Diagrams
VE
Load
+
-
12-30V dc
Output
Power
Supply
Output Common
VE Output
Figure 5. PNP Output
VE
+
-
12-30V dc
Output Common
VE Output
Load Output
Power
Supply
Figure 6. NPN Output
VE
Input Common
+
-
VE Input
Opto-isolator 12-30V dc
PNP Driver Input
Power
Supply
Figure 7. PNP Input
VE Input Common +
-
VE Input
12-30V dc
Opto-isolator
Input
Power
Supply
NPN Driver
Figure 8. NPN Input
Install the Software
PC Requirements
Operating System
Microsoft®Windows®operating system version 7, 8, or 102
System Type
32-bit, 64-bit
Hard Drive Space
80 MB (plus up to 280 MB for Microsoft .NET 4.5, if not already installed)
Memory (RAM)
512 MB minimum, 1 GB+ recommended
Processor
1 GHz minimum, 2 GHz+ recommended
Screen Resolution
1024 × 768 full color minimum, 1650 × 1050 full color recommended
Third-Party Software
Microsoft .NET 4.5, PDF Viewer (such as Adobe Acrobat)
USB Port
USB 3.0, recommended if a USB to Ethernet adapter used to communicate with
the sensor
Important: Administrative rights are required to install the Vision Manager software.
1. Download the latest version of the software from www.bannerengineering.com.
2. Navigate to and open the downloaded file.
3. Click Next to begin the installation process.
4. Confirm the software destination and availability for users and click Next.
5. Click Install to install the software.
6. Depending on your system settings, a popup window may appear prompting to allow Vision Manager to make changes to your computer.
Click Yes.
7. Click Close to exit the installer.
Getting Started
Power up the sensor, and verify that the power/error LED is ON green and that the Ethernet indicator is ON amber to verify the Ethernet
connection.
Connect to the Sensor
These instructions use Windows®operating system version 7, 8, or 10.3
2Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.
3Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
VE Series Smart Camera
4 www.bannerengineering.com - Tel: [phone] P/N 191667 Rev. C

1. Confirm the network connections.
a) Click the Start button, then on the Start menu, click Control Panel.
b) In Control Panel, click Network and Internet, then click Network and Sharing Center, and then click Change adapter
settings.
c) Right-click on the connection that you want to change, then click Properties.
If you are prompted for an administrator password or confirmation, enter the password or provide confirmation.
d) In the connection properties, click Internet Protocol Version 4 (TCP/IPv4), and then click Properties.
e) In the Internet Protocol (TCP/IPv4) Properties, select Use the following IP address.
f) Make sure that the IP address is 192.168.0.2, and the subnet mask is 255.255.255.0.
2. Open Vision Manager from the desktop or the Start menu.
The Sensor Neighborhood tab displays and lists the available sensors.
3. From Sensor Neighborhood, click to connect to the desired sensor.
The status changes from Available to Connected and the Sensor screen displays. Click to disconnect from the sensor.
4. If the desired sensor is not listed, verify that:
• The network adapter connected to the sensor has the same subnet mask as the sensor (for example, 192.168.0.xxx); view the
subnet mask in the Network Adapters list at Home > Sensor Neighborhood > Network Adapters
• The Ethernet cable is the correct type
• The TCP/IPv4 settings are correct
Or, manually enter the sensor's IP address.
NOTE: The sensor's IP address and subnet mask are also available from the sensor display.
VE Series Smart Camera
P/N 191667 Rev. C www.bannerengineering.com - Tel: [phone]

Sensor Screen
The Sensor screen displays the information needed to create or modify an inspection.
1. Screens—Home, Sensor, Inspection Logs, Inspection Management, System Settings
2. Manual Trigger button—Click to manually trigger the sensor
3. Inspection list—Select the desired inspection to start, and to view or modify the inspection
4. Summary pane—Includes the Inspection Summary and the I/O Summary
5. Parameters pane—Includes user-adjustable Inputs parameters or Test parameters for the tools in an inspection, depending on what is selected in the Tools and
Results pane
6. Tools and Results pane—Includes Tools and Results, Tools Only, and All Results, which display the camera tool, the tools that are included in the current
inspection, and the results of the inspection
7. Image Pane Parameters panel—Includes ROI view buttons, zoom, x and y coordinates, grayscale value, and full image display button, as well as sensor
messages
8. Image pane—Displays the current image captured by the sensor; this includes the region of interest (ROI) for the tool for the selected inspection
Figure 9. Sensor Screen
Acquire a Good Image
The sensor needs to capture a good image of each part to ensure that it correctly passes good parts and fails bad parts.
1. Make sure that the lighting is appropriate for your target. Use supplementary lighting, such as a ring light, if necessary.
2. Click the Sensor screen.
3. Click the camera tool on Tools and Results.
The Inputs parameters display.
4. Set the trigger.
a) Expand the Trigger parameters.
b) In the Trigger Mode list, click Internal (continuous images).
5. Run Auto Exposure.
a) Expand the Imager parameters.
b) Expand the Auto Exposure parameters, and click Start to run.
6. Check the lighting on the part.
• Make sure that the lighting is constant and consistent (unchanging over time, no shadows or hot spots).
• Capture the shape and form of the target object with lighting that optimizes its contrast and separates the feature of interest from the
background. Depending on the target, consider other Banner lights.
• Adjust the mounting angle to provide the clearest image of the part features you are inspecting.
VE Series Smart Camera
6 www.bannerengineering.com - Tel: [phone] P/N 191667 Rev. C

7. After checking and adjusting the lighting, run Auto Exposure a second time or adjust the exposure manually by expanding the
Exposure parameters and moving the slider or entering a specific exposure time.
8. Adjust the focus.
a) Place the part so that the area to be focused appears in the center of the Image pane.
b) Expand the Focus Info parameters.
c) Make sure that the Focus Info checkbox is selected.
d) Adjust the focus of the lens while monitoring the focus number.
The focus number is a number between 1 and 255. Use the Image pane to determine when the image is sharp enough, or use the
focus number as a guide. Turn the focus ring on the lens until the focus number is at the highest possible number between 1 and 255.
The focus number is also available on the sensor display.
NOTE: There is no optimal value for this number, but it can be used as a guide if you are setting up more than
one sensor that are focused on the same target.
e) Tighten the locking thumbscrews to secure the lens at the desired focus.
Set Up an Inspection
Vision Manager allows you to set up or make changes to an inspection while the sensor is running. Changes are automatically saved as they
are made.
1. From the Sensor screen, click in the upper right corner to view the inspection list.
2. Click Add New Inspection.
A new inspection is added to the list, the Image pane updates, and the Tools & Results tab shows only the camera tool.
3. Add tools and adjust them as needed for the inspection.
Add a Tool
1. Click on the Tools & Results tab.
The Add Tool window opens.
2. Click the desired tool.
Tool Name Description
Average Gray Evaluates pixel brightness within an ROI and computes the average grayscale value.
Bead Inspects parts for uniformity of adhesive or sealant material, or for uniformity of a gap.
Blemish Determines whether flaws are present on a part, or detects whether a feature exists on a part.
Blob Detects and counts/locates groups of connected light or dark pixels within the ROI and designates them as blobs (Binary
Large Objects). After blobs are found, they can be characterized by size and shape.
Edge Detects and counts transitions between bright and dark pixels (edges). Counts the total number of edges, and determines
the position of each edge.
Locate Finds the first edge on a part and compensates for translation and rotation of downstream tools (if selected).
Match Verifies that a pattern, shape, or part in any orientation matches a reference pattern. Can also compensate for translation
and rotation of downstream tools (if selected).
Object Detects the edges of dark and bright segments and locates their midpoints. Counts dark and bright segments, and
measures the width of each dark and bright segment.
Math Performs mathematical operations using tool data or user-supplied constants. Includes basic arithmetic, inequality
expressions, and statistical information.
Measure Measures distance, calculates angles, and creates points and lines for use as inputs to other tools.
Logic Uses Boolean logic to combine or convert tool results, or to drive discrete outputs from tool results. Logic tool data can be
used to evaluate the results of a single tool or multiple tools.
The tool is added to Tools & Results and the region of interest (ROI) appears on the Image pane.
3. Configure the tool as needed for your application.
a) Resize and rotate the ROI around the feature to be analyzed.
b) Define or view parameters for the tool on the Input tab, such as ROI shape, threshold, or view the histogram.
c) Define pass or fail criteria on the Test tab, such as the count, size, or match.
Save an Inspection to a Computer, Network Drive, or Storage Device
Vision Manager automatically saves inspections to the VE as they are created and modified. Save a copy of the inspection to your computer
or another network location if you want to be able to go back to previous settings.
Use the following procedure to save a copy of an inspection to your computer or a network location.
VE Series Smart Camera
P/N 191667 Rev. C www.bannerengineering.com - Tel: [phone]

1. On the Inspection Management screen, click Transfer.
2. Change the destination folder, if desired.
a) Click above the right column.
An explorer window opens.
b) Navigate to the desired location, network location, or storage device.
c) Click Select Folder.
The folder is selected and the window closes.
The path to the location displays above the right column.
3. Select the desired inspection from the inspection list in the left column.
4. Click .
Inspection name.idb displays in the right column and the inspection is transferred (saved) to the selected location.
Configure the Discrete I/O
From the System Settings screen, select Discrete I/O to change the discrete I/O settings.
Figure 10. Discrete I/O
For more details, see the Instruction Manual.
Sensor Display
The LCD display on the top of the sensor provides access to view or change several settings without using Vision Manager. The display
provides limited programming options:
•ETHER—Ethernet settings
•PCHANGE—Product change
•IO—Input/Output settings
•IMAGE—Image settings
•INFO—Sensor information
•SYSERROR—System errors, if present
•DISPLAY—Display settings
•REBOOT—Reboot
Access the sensor menu by pressing Enter from the Home Screen.
See the Instruction Manual, p/n 191666, for more information.
Sensor Display Interface
Down and Up Buttons
Press Down and Up to:
• Navigate the menu systems
• Change programming settings
When navigating the menu systems, the menu items loop.
VE Series Smart Camera
8 www.bannerengineering.com - Tel: [phone] P/N 191667 Rev. C

Enter Button
Press Enter to:
• Access the Sensor Menu
• Access the submenus
• Save changes
In the Sensor Menu, a check mark in the lower right corner of the display indicates that pressing Enter accesses a
submenu.
Escape Button
Press Escape to:
• Leave the current menu and return to the parent menu
• Leave the current menu and return to the Home Screen from any menu
Important: Pressing Escape discards any unsaved changes.
In the Sensor Menu, a return arrow in the upper left corner of the display indicates that pressing Escape returns to the
parent menu.
Press and hold Escape for 2 seconds to return to the Home Screen from any menu.
VE Series Smart Camera
P/N 191667 Rev. C www.bannerengineering.com - Tel: [phone]

Sensor Menu
Enter Shortcuts Menu
No
Yes
Yes
100 HD
100 FD
FOCUS#
Home
Screen ETHER
PCHANGE
IO
VE Series User Interface
Enter
Top Menu
Top Menu
IMAGE
INFO
Sub Menus
or
or
Go Back to Parent Menu
Select Menu Item
Press to Save Setting
Press and Hold to Go Back
to Home Screen
SPEED
LINK
SUBNET
GATEWAY
STATUS
IP
PSELECT
TRIGGER
INPUT
MAC
MAX SPD
By NUM
OUTPUT
FW VER
BOOT
NAME
MODEL
HOUR
SERIAL
SLEEP
VIEW
Ethernet Menu
Product Change by Slot No.
Bit Representation of
Input/Output States
View Current
Focus No.
Sensor Info
(read-only)
DISPLAY
Display Settings
CLEAR
VIEW
SYSERR
System Error
No
Yes
REBOOT
Reboot Device
Return to Top
Yes
FOCUS#
TRIGGER 1000 FD
Figure 11. Menu Map
VE Series Smart Camera
10 www.bannerengineering.com - Tel: [phone] P/N 191667 Rev. C

Specifications
Power
12 V dc to 30 V dc (24 V dc ± 10% if a Banner light source is powered by the
sensor)
Current: 400 mA maximum (exclusive of load and lights)
Use only with a suitable Class 2 power supply, or current limiting power supply
rated 12 V to 30 V dc, 1 A
Supply Protection Circuitry
Protected against reverse polarity and transient overvoltages
Discrete I/O
1 Trigger IN
5 Programmable I/O
Output Configuration
Optically isolated
Output Rating
Output Resistance: < 2 Ω
Strobe Output Resistance: < 13 Ω
Programmable Output: 100 mA
External Strobe Output: 100 mA
Off-State Leakage Current: < 100 µA
External Light Maximum Current Draw
600 mA
Exposure Time
0.02 ms to 500 ms
Imager
VE200G1A: 6.9 mm × 5.5 mm, 8.7 mm diagonal (1/1.8-inch CMOS)
VE201G1A: 6.9 mm × 5.5 mm, 8.7 mm diagonal (1/1.8-inch CMOS)
VE202G1A: 7.2 mm × 5.4 mm, 9.0 mm diagonal (1/1.8-inch CMOS)
VE202G2A: 7.2 mm × 5.4 mm, 9.0 mm diagonal (1/1.8-inch CMOS)
Lens
C-mount
Pixel Size
VE200G1A: 5.3 µm
VE201G1A: 5.3 µm
VE202G1A: 4.5 µm
VE202G2A: 4.5 µm
Communication
10/100/10004Mbps Ethernet
Memory
Device Settings and Inspection Storage Memory: 500 MB
Number of inspection files: 999
Acquisition
256 grayscale levels
Model Frames Per Second5Image Size
VE200G1A 60 fps, maximum 752 × 480 px
VE201G1A 60 fps, maximum 1280 × 1024 px
VE202G1A 50 fps, maximum 1600 × 1200 px
VE202G2A 50 fps, maximum 1600 × 1200 px
Torque—Tapped Holes for Mounting Screws
8 lbf·in (0.9 N·m) maximum torque
Construction
Housing: Aluminum
Display Label: Polyester
Connections
Ethernet: M12, 8-pin or 4-pin D-code Euro-style female
Light Connector: M8, 3-pin Pico-style female
Power, Discrete I/O: M12, 12-pin Euro-style male
Environmental Rating
IEC IP67 with an optional lens cover properly installed
Operating Conditions
Operating Temperature: 0 °C to +50 °C (+32 °F to +122 °F)
95% maximum relative humidity (non-condensing)
Stable Ambient Lighting: No large, quick changes in light level; no direct or
reflected sunlight
Storage Temperature: −30 °C to +70 °C (−22 °F to +158 °F)
Vibration and Mechanical Shock
Meets EN 60947-5-2: 30 G Shock per IEC 60068-2-27; 1 mm amplitude from 10
- 60 Hz per IEC 60068-2-6
Certifications
Information
Technology
Equipment
E365235
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of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability
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specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product
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41000 Mbps communication speed not available on 4-pin Ethernet models
5This value can vary based on inspection settings.
VE Series Smart Camera
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