Cognex In-Sight D900 Series User manual

In-Sight®D900 Series
Vision System
Manual
2020 October 20
Revision: 1.3.0.2

Regulations and Conformity
Note: For the most current CE declaration and regulatory conformity
information, see the Cognex support site: cognex.com/support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight D902/D902C: Regulatory Model 50118
In-Sight D905/D905C: Regulatory Model R00099
This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take immediate measures. This
equipment complies with the essential requirements of the EU Directive 2014/30/EU.
Declarations are available from your local representative.
EU RoHS Compliant to the most recent applicable directive.
FCC FCC Part 15, Class A
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Korea In-Sight D902/D902C: Regulatory Model 50118: R-R-CGX-50118
In-Sight D905/D905C: Regulatory Model R00099: R-R-CGX-R00099
This device is certified for office use only and if used at home, there can be frequency
interference problems.
TÜV In-Sight D902/D902C: Regulatory Model 50118
In-Sight D905/D905C: Regulatory Model R00099
NRTL: TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB report available upon request. TÜV SÜD AM, IEC/EN 61010-1.
1

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model
50118
R00099
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
3

Precautions
To reduce the risk of injury or equipment damage when you install the Cognex
product, observe the following precautions:
lThe vision system requires a UL or NRTL listed power supply with a 24VDC
output that meets the following rating requirements:
lAt least 5A continuous current.
lOutput rated SELV or National Electrical Code (NEC) Class 2.
Any other voltage creates a risk of fire or shock and can damage the
components. Applicable national and local wiring standards and rules must
be followed.
lThis product is intended for industrial use in automated manufacturing or
similar applications.
lThe safety of any system incorporating this product is the responsibility of
the assembler of the system.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
4

lThisproduct does not contain user-serviceable parts. Do not make
electrical or mechanical modifications to product components.
Unauthorized modifications can void your warranty.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
5

6

7

Installation
Read thissection to learn how the vision system connectsto itsstandard
components and accessories. For a list of options and accessories, contact your
Cognex sales representative.
Installation procedures and specifications are presented in detailin the In-Sight ®
D900 Series Vision System Reference Guide, which is installed with In-Sight Vision
Suite software.
Note: Cables are sold separately.
CAUTION:All cable connectors are keyed to fit the connectors on the vision
system. Do not force the connections or damage may occur.
8

Install the C-Mount Lens and Cover
(COV-7000-CMNT or COV-7000-CMNT-EX)
Complete the following steps to install a C-Mount lens and cover to the vision system.
The C-Mount covers are optional accessories and required for IP67 protection.
Note:
lWhen using a C-Mount lens, the following restrictions apply:
lMaximum thread length is 5.25mm.
lThe C-Mount lens threads and body cannot protrude more
than 6.5mm in length into the vision system when screwed in
unless the diameter of the backlens is smaller than
14.75mm. If the C-Mount lens threads and body protrude
more than 6.5mm, you can add a spacer between the lens
and vision system. However, the spacer decreases the
working distance.
lIf using the COV-7000-CMNT cover, the maximum lens length is
41mm, the maximum lens body diameter is 36.5mm and the
maximum diameter including locking screws is 47mm.
lIf using the COV-7000-CMNT-EX cover, the maximum lens length is
62mm, the maximum lens body diameter is 36.5mm and the
maximum diameter including locking screws is 46.5mm.
1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
9

3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten. The maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
5. Attach the cover to the vision system. Rotate the cover clockwise
approximately seven degrees to lock it.
Install the C-Mount Lens and Cover (COV-
7000-CMNT-LG)
Complete the following steps to install a C-Mount lens and cover to the vision system.
The C-Mount cover is an optional accessory and required for IP67 protection.
Note:
lWhen using a C-Mount lens, the following restrictions apply:
lMaximum thread length is 5.25mm.
lThe C-Mount lens threads and body cannot protrude more
than 6.5mm in length into the vision system when screwed in
unless the diameter of the backlens is smaller than
14.75mm. If the C-Mount lens threads and body protrude
more than 6.5mm, you can add a spacer between the lens
and vision system. However, the spacer decreases the
working distance.
lIf using the COV-7000-CMNT-LG cover, the maximum lens length is
77mm, the maximum lens body diameter is 55mm and the maximum
diameter including locking screws is 55mm.
10

1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten. The maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
5. (Optional) For longer lenses, the C-Mount cover extender accessory (COV-
7000-CMNT-LGX) can be used to add 30mm in length to the C-Mount
cover. If using the cover extender, attach it to the vision system and rotate
the cover extender clockwise approximately thirteen degrees to lock it.
6. Attach the cover to the vision system. Rotate the cover clockwise
approximately thirteen degrees to lock it.
11

Mount the Vision System
The vision system provides mounting holesfor attachment to a mounting surface.
Note:
lIn the rear housing, the maximum insertion depth of the M4 screws
should not exceed 8mm. This does not include the thickness of the
mounting material used.
lIn the front housing, the maximum insertion depth of the M4 screws
closest to the lens should not exceed 3mm and the M4 screws closest
to the connectors should not exceed 4.5mm. This does not include the
thickness of the mounting material used.
CAUTION:The vision system should be grounded, either by mounting the
vision system to a fixture that is electrically grounded or by attaching a wire
from the vision system’smounting fixture to frame ground or Earth ground. If a
ground wire is used, it should be attached to one of the four mounting points on
the back plate of the vision system and not to the mounting points on the front
of the vision system.
1. Align the holes on the mounting surface with the mounting holes on the
vision system.
2. Insert the M4 screws into the mounting holesand tighten using a 2.5mm hex
wrench. The maximum torque is 0.90 Nm (8 in-lb).
12

Connect the External Light Cable
The vision system's LIGHTconnector is used to connect the External Light cable to
an external lighting device, providing power and strobe control. The External Light
cable can be connected to either a continuous or strobed lighting device.
Note: The vision system supports connecting an integrated illumination
accessory to the vision system's faceplate and connecting an external light to
the vision system's LIGHT connector, but does not support using both lighting
devices simultaneously.
1. Remove the protective cap from the LIGHT connector, if present.
2. Connect the External Light cable’s M12 connector to the vision system's
LIGHT connector.
3. Connect the other end of the Light cable to an external lighting device (for
example, a strobe light).
13

Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lPerform wiring or adjustments to I/O devices when the vision system
is not receiving power.
lYou can cut exposed wires short or trim wire ends. You also can tie
the wires backif you use a tie made of non-conductive material. Keep
bare wires separated from the +24VDC wire.
lWhen using the 15 meter Breakout cable, full 24VDC voltage must be
maintained at the input leads of the Breakout cable when the vision
system is operating.
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Optionally, connect the I/O wires to an appropriate device (for example, a
PLC or a trigger sensor).
3. Attach the Breakout cable's +24VDC (Red wire) and GND (Black wire) to
the corresponding terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
4. Connect the Breakout cable's M12 connector to the vision system PWR
connector.
5. Restore power to the 24VDC power supplyand turn it on if necessary.
14

Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (typically a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
1. Connect the Ethernet cable's M12 connector to the vision system ENET
connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as
applicable.
15

D902 Vision System Specifications
Specifications D902 D902C
Power
Consumption
24VDC ±10%, 1.5A maximum.
Note: This product can have repetitive surges with high peak currents. A power source
rated for at least 5A continuous current is required to supply these surges and prevent the
product from operating unreliably.
Power Output 24VDC @ 750mA maximum to external light.
Case
Temperature10°C to 65°C (32°F to 149°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated
cover properly installed, and the Micro SD card cover fastened in place.
Shock
(Shipping and
Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at
11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration
(Shipping and
Storage)2
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
1To verify case temperature, use the GetTemperature spreadsheet function, which returns the vision system case
temperature in degrees Celsius. For more information, see the In-Sight®ViDi Help file. A thermal scanner can also
be used to determine the vision system case temperature. Additional cooling measures are required if the case
temperature cannot be kept below 65°C. Examples of such measures include: extra heat sinking and/or air
movement.
2Before you ship this product or any machinery that contains it, remove lenses that weigh more than 150 grams.
16

D905 Vision System Specifications
Specifications D905 D905C
Power
Consumption
24VDC ±10%, 1.5A maximum.
Note: This product can have repetitive surges with high peak currents. A power source
rated for at least 5A continuous current is required to supply these surges and prevent the
product from operating unreliably.
Power Output 24VDC @ 750mA maximum to external light.
Case
Temperature10°C to 65°C (32°F to 149°F)
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated
cover properly installed, and the Micro SD card cover fastened in place.
Shock
(Shipping and
Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at
11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration
(Shipping and
Storage)2
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
1To verify case temperature, use the GetTemperature spreadsheet function, which returns the vision system case
temperature in degrees Celsius. For more information, see the In-Sight®ViDi Help file. A thermal scanner can also
be used to determine the vision system case temperature. Additional cooling measures are required if the case
temperature cannot be kept below 65°C. Examples of such measures include: extra heat sinking and/or air
movement.
2Before you ship this product or any machinery that contains it, remove lenses that weigh more than 150 grams.
17

Clean the Housing
To clean the outside of the vision system housing, use a small amount of mild
detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner
on the vision system housing.
CAUTION:Do not attempt to clean any In-Sight product with harsh or
corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
Clean the Image Sensor Window
To remove dust from the outside of the image sensor window, use a pressurized air
duster. The air must be free of oil, moisture or other contaminants that could remain
on the glass and possibly degrade the image. Do not touch the glass window. If oil or
smudges remain, use a cotton bud and alcohol (ethyl, methyl, or isopropyl) to clean
the window. Do not pour the alcohol on the window.
Clean the Cover
To remove dust from the lens cover, use a pressurized air duster. The air must be
free of oil, moisture or other contaminants that could remain on the lens cover. To
clean the plastic window of the lens cover, use a small amount of isopropyl alcohol on
a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol on the
plastic window.
18

規制情報および適合宣言
注: CE 適 合 宣 言 および規 制 に関 する最 新 情 報 については、Cognex サポート
サイト (cognex.com/support)を参 照 してください。
安全規制
製造者 Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
In-Sight D902/D902C: 規制モデル50118
In-Sight D905/D905C: 規制モデルR00099
本 機 はクラス A製 品 です。この製 品 は、家庭環境で電波干渉を引き起こす可能性
があり、その場 合 、ユーザは直 ちに処 置 を講 ずる必 要 があります。本機は、EU 指 令
2014/30/EU の定 める必 要 条 件 を満 たしています。適合宣言書はお住まいの地域の
担 当 者 にお問 い合 わせください。
欧 州 RoHS 適用可能な最新の指令に準拠。
FCC FCC (アメリカ連邦通信委員会)規則第15 章 クラス A準 拠
本製品は、FCC 規制第 15 章 に定 められたクラス Aデジタル機 器 に関 する規 制 要 件
に基 づいて試 験 が実 施 され、これに適 合 するものと認 定 されています。この規 制 要 件
は、商用設備内で本装置を操作する場合の有害な電磁干渉に対し、合理的な保
護 手 段 を提 供 するために設 定 されています。本装置は高周波を発生・使用・放射す
ることがあります。取扱説明書の指示に従わずに設置・使用した場合、無線通信に
有 害 な 干 渉 を与 える可 能 性 があります。本機を住宅地で使用すると有害な電波障
害 を起 こす恐 れがあり、この場 合 、使用者の負担で障害を是正する必要があります。
韓 国 In-Sight D902/D902C: 規制モデル50118: R-R-CGX-50118
In-Sight D905/D905C: 規制モデルR00099: R-R-CGX-R00099
このデバイスはオフィス使 用 のみを対 象 としており、家 庭 で使 用 すると、周波数干渉の
問 題 が発 生 する可 能 性 があります。
TÜV In-Sight D902/D902C: 規制モデル50118
In-Sight D905/D905C: 規制モデルR00099
NRTL: TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
請 求 により、CB 報告書を提供します。TÜV SÜD AM, IEC/EN 61010-1.
1