Cognex In-Sight 9902L User manual

In-Sight®9902L
Vision System
Manual
2018 July 31
Revision: 5.6.1.40

Regulations/Conformity
Note: For the most up-to-date CE declaration and regulatory conformity
information, please refer to the Cognex online support site:
http://www.cognex.com/Support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Regulatory Model 1AA9
FCC FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference; and (2)
this device must accept any interference received, including interference that may
cause undesired operation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at their own expense.
KCC Regulatory Model 1AA9: R-REM-CGX-1AA9
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
EU RoHS Compliant to the latest applicable Directive.
1

China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Model 1AA9
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
3

Precautions
To reduce the risk of injury or equipment damage when you install the Cognex
product, observe the following precautions:
lThe vision system is intended to be supplied by a UL or NRTL listed power
supply with a 24VDC output rated for at least 2A continuous, a maximum
short circuit current rating of less than 8A, a maximum power rating of less
than 100VA and marked as a Limited Power Source (LPS) or NEC Class 2.
Any other voltage creates a risk of fire or shock and can damage the
components. Applicable national and local wiring standards and rules must
be followed.
lTo reduce the risk of damage or malfunction due to over-voltage, line noise,
electrostatic discharge (ESD), power surges, or other irregularities in the
power supply, route all cables and wires away from high current wiring or
high-voltage power sources.
lDo not install Cognex products where they are directly exposed to
environmental hazards such as excessive heat, dust, moisture, humidity,
impact, vibration, corrosive substances, flammable substances, or static
electricity.
lDo not expose the image sensor to laser light; image sensors can be
damaged by direct, or reflected, laser light. If your application requires the
use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local
integrator or application engineer for suggestions.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lService loops should be included with all cable connections.
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lCable shielding can be degraded or cables can be damaged or wear out
more quickly if a service loop or bend radius is tighter than 10X the cable
diameter. The bend radius must begin at least six inches from the
connector.
lThe LIGHT connector is not supported.
lThisdevice is certified for office use only and if used at home, there can be
frequency interference problems.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purpose only and may be changed
without notice.
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6

Installation
Thissection describes the connection of the vision system to its standard
components and accessories. For a complete list of options and accessories, contact
your Cognex sales representative.
Installation procedures and specifications are presented in detailin the In-Sight ®
9902L Vision System Reference Guide, which is installed with In-Sight Explorer
software.
Note: Cables are sold separately.
CAUTION:All cable connectors are “keyed” to fit the connectors on the vision
system; do not force the connections or damage may occur.
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Install the C-Mount Lens and Cover (COV-
7000-CMNT-LG)
Complete the following steps to install a C-Mount lens and cover to the vision system.
The C-Mount cover (COV-7000-CMNT-LG) is an optional accessory and required
for IP67 protection.
Note:
lWhen using a C-Mount lens, the following restrictions apply.
lMaximum thread length is 5.25mm.
lThe C-Mount threads and lens body cannot protrude
greater than 6.5mm in length into the vision system when
screwed in unless the diameter of the back lens is smaller
than 19.25mm. If the 6.5mm length is exceeded, a spacer
can be added between the lens and vision system, however
the spacer decreases the working distance.
lIf using the COV-7000-CMNT-LG cover, the maximum lens length is
77mm with a bandpass filter, the maximum lens body diameter is
55mm and the maximum diameter including locking screws is 55mm.
1. Remove the rubber faceplate covering the image sensor window, if
present.
2. Remove the protective film covering the threaded lens opening, if present.
3. Place the adapter on the faceplate of the vision system. Insert the four
adapter screws and tighten; the maximum torque is 0.90 Nm (8 in-lb).
4. Thread the lens into the vision system.
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5. For longer lenses, the C-Mount cover extender accessory (COV-7000-
CMNT-LGX) can be used to add 30mm in length to the C-Mount cover. If
using the cover extender, attach it to the vision system and rotate the cover
extender clockwise approximately thirteen degrees to lock it.
6. Attach the cover to the vision system. Rotate the cover clockwise
approximately thirteen degrees to lock it.
9

Mount the Vision System
The vision system provides mounting holes for attachment to a mounting surface.
CAUTION:The vision system should be grounded, either by mounting the
vision system to a fixture that iselectrically grounded or by attaching a wire
from the vision system’smounting fixture to frame ground or Earth ground. If a
ground wire is used, it should be attached to one of the four mounting points on
the back plate of the vision systemand not to the mounting points on the front of
the vision system.
1. Align the holes on the mounting surface with the mounting holes on the
vision system.
2. Insert the M4 screws into the mounting holesand tighten using a 2.5mm hex
wrench; the maximum torque is 0.90 Nm (8 in-lb).
Note: The maximum insertion depth of the M4 screws should be
6mm in the rear housing and 3.75mm in the front housing, plus the
thickness of the mounting material used.
10

Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (typically a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET
connector.
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as
applicable.
Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lPerform wiring or adjustments to I/O devices when the vision system
is not receiving power.
lExposed wires can be cut short or wire ends trimmed, and the wires
tied back using a tie made of non-conductive material. Keep all bare
wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply being used is unplugged and not
receiving power.
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2. Optionally, connect the I/O wires to an appropriate device (for example, a
PLC, encoder or serial device).
3. Attach the Breakout cable's +24VDC (Red wire) and GND (Blackwire) to
the corresponding terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
4. Connect the Breakout cable's M12 connector to the vision system's PWR
connector.
5. Restore power to the 24VDC power supply and turn it on if necessary.
12

Install Software and Documentation
To configure an In-Sight vision system, In-Sight Explorer software must be installed
on a networked PC. In-Sight software isavailable as a free download from the In-
Sight support site: http://www.cognex.com/Support/InSight.
Log on to the Vision System
1. Open the In-Sight Explorer software.
2. From the Get Connected Application Step, select your In-Sight vision
system from the Select an In-Sight Sensor or Emulator group box and press
the Connect button.
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Vision System Specifications
Specifications 9902L
Power
Consumption
24VDC ±10%, 1.5A maximum
Case
Temperature10°C to 50°C (32°F to 122°F).
Storage
Temperature
-20°C to 80°C (-4°F to 176°F)
Humidity < 80% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated
cover properly installed and the Micro SD card cover fastened in place.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s2at
11ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration
(Shipping and
Storage)2
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz
at 100m/s2/ 15mm) with cables or cable plugs and a 150 gram or lighter lens attached.
1To verify case temperature, use the EV GetSystemConfig(“Internal.Temperature”) Extended Native Mode
command. When issued, it returns the vision system internal temperature in degrees Celsius, which is
approximately 3 to 5 degrees above the vision system case temperature. For more information, see the In-Sight®
Explorer Help file. A thermal scanner can also be used to determine the vision system case temperature. Additional
cooling measures are required if the case temperature cannot be kept below 50°C. Examples of such measures
include: extra heat sinking and/or air movement.
2Before you ship this product or any machinery that contains it, remove lenses that weigh more than 150 grams.
14

規制情報/適合宣言
注: CE 適合宣言および規制に関する最新情報については、コグネックスオンラ
インサポートセンターにアクセスしてください。
http://www.cognex.com/Support
安全規制
製造者 Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
規制モデル 1AA9
FCC FCC (アメリカ連邦通信委員会) 規則第15 章クラス A 準拠
本装置は FCC 規則第 15 章に準拠しており、 次の2 つの条件を前提として動作します。
(1) 本装置が有害な干渉を起こさないこと。(2) 本装置が干渉 (誤動作を引き起こす恐
れのある干渉を含む) を受けても耐えること。 本装置は高周波を発生・使用・放射するこ
とがあります。取扱説明書の指示に従わずに設置・使用した場合、無線通信に有害な干
渉を与える可能性があります。 本装置を住宅地で使用すると有害な電波障害を起こす恐
れがあり、この場合、使用者の負担で障害を是正する必要があります。
KCC 規制モデル 1AA9: R-REM-CGX-1AA9
NRTL TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1
CB TÜV SÜD AM, IEC/EN 61010-1。請求により、CB 報告書を提供します。
欧州 RoHS 適用可能な最新の指令に準拠。
1

中国 RoHS
有害物質 有害物质
部品名
部件名称 鉛 (Pb) 铅水銀 (Hg) 汞カドミウム
(Cd)
镉
六価クロム
(Cr (VI))
六价铬
ポリ臭素化ビフェ
ニル (PBB)
多溴联苯
ポリ臭素化ジフェニル
エーテル (PBDE)
多溴二苯醚
規制モデル
1AA9
X O O O O O
本表は、SJ/T 11364 規定に従って作成されました。
这个标签是根据SJ / T 11364 的规定准备的。
O: この部品のすべての均質材料に含まれる有害物質が、GB / T26572 - 2011 の制限要件を下回っていることを
示します。
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: この部品に使用されている均質材料の少なくとも 1 つに含まれている有害物質が、GB / T26572 - 2011 の制
限要件を超えていることを示します。
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
2

欧州共同体ユーザ
コグネックスは、電気・電子機器廃棄物に関する 2012 年 7 月 4 日付け欧州議会・
理事会指令 2012/19/EU (WEEE) を順守しています。
本製品の製造には、天然資源の抽出と使用が必要とされます。 適切に廃棄されない場
合、本製品に含まれている有害物質が、健康および環境に影響を与える可能性があり
ます。
有害物質が環境に悪影響を与えないようにするため、また天然資源に対する影響を軽
減するため、製品廃棄時には、適切な回収システムを利用することを推奨します。 これら
のシステムは、健全な方法で製品の大半を再利用したり、リサイクルしたりします。
クロスアウトされた車輪付きゴミ箱マークは、製品が一般廃棄物とともに処分さ
れるべきではないことを示し、製品廃棄時に適切な分別回収システムを使用するように
呼びかけています。
回集、再利用、リサイクルシステムの詳細については、地方自治体の廃棄物管理局にお
問い合わせください。
本製品の環境に与える影響についての詳細は、販売代理店までお問い合わせくださ
い。
3

注意事項
人体への障害や機器の損傷を防ぐために、コグネックス製品を設置・運用する際には
次の注意事項を厳守してください。
lビジョンシステムは、UL または NRTL 規格に準拠した 2A 以上の最低定格出
力 24VDC、短絡定格電流最大 8A 以下、電力定格最大 100 VA 以下、クラ
ス 2 または LPS (Limited Power Source) による電源供給を必要とします。
異なる電源を使用すると、火災や感電の危険性が生じ、コンポーネントに損傷
を与える原因となります。 必要に応じて、国および地域の配線規格および規則
に従ってください。
l過電圧、回線ノイズ、静電気放電 (ESD)、電力サージ、その他の電源異常に起
因した損傷や誤作動を防止するために、ケーブルとワイヤはすべて高電流配線
および高電圧電源を避けて配線してください。
l過度の熱、ほこり、水分、湿度、衝撃、振動、腐食性物質、可燃性物質、静電気
などの環境下に、コグネックス製品を設置しないでください。
lレーザー光線を画像センサに当てないでください。直接的または間接的にレー
ザー光線が当たると、画像センサが損傷する可能性があります。 画像センサに
レーザー光線が当たるような場合には、対応するレーザーの波長に合わせたレ
ンズフィルタをお勧めします。 お近くのシステムインテグレータやアプリケーショ
ンエンジニアにお尋ねください。
l各種規格関連団体からの明示的な了承なしに変更、変造を行った場合は、本
機器の使用権を失う可能性があります。
lケーブルの配線時はサービスループ (余長ループ) を設けてください。
lケーブル径の 10 倍に満たない小さな曲げ半径やサービスループを設けた場
合、ケーブルのシールドの劣化、ケーブルの損傷または磨耗が短期間で生じる
ことがあります。 曲げ半径はコネクタから最低 6 インチ離れている必要があり
ます。
lLIGHT コネクタはサポートされていません。
4

l本機器はオフィス使用のみ認定されており、自宅で使用した場合、周波数干渉
問題が発生する可能性があります。
lこのデバイスは、本マニュアルの指示に従って使用してください。
l仕様は参照用で、予告なしに変更される場合があります。
5