Barbeques Galore ALFRESCO Series Operator's manual

Page 1
WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDDOR COOKING
INSTRUCTIONS FOR ASSEMBLY AND USE OF
ALFRESCO SERIES BARBEQUES
Code: G4ALF2, G6ALF2
For the safe use and enjoyment of your new barbeque.
These instructions contain important information that needs to be followed for the safe assembly and use of your
new barbeque. Please read through carefully and completely prior to assembly.
Take care to remove all packaging materials and protective coatings from the barbeque
before first use.
For Code: G4ALF2, G6ALF2
Tools required:
2 x Adjustable spanners
1 x Phillips head screwdriver
1xRegularscrewdriver
IMPORTANT: READ ALL OPERATING INSTRUCTION BEFORE LIGHTING.
By following these instructions for safe and easy operation, you will enjoy years of
satisfying, trouble free outdoor cooking. And when you’re fully up and running, you can
visit your retailer for some great accessories and cooking tips to make your experience
even more rewarding. But first things first....

Page 2
Safety warnings
HAZARDOUS FIRE OR EXPLOSION MAY RESULT IF THESE INSTRUCTIONS ARE IGNORED
It is the consumer’s responsibility to see that the barbeque is properly assembled, installed, and taken
care of. Failure to follow instructions in this manual could result in bodily injury and/or property damage.
FOR YOUR SAFETY IF YOU SMELL GAS:
1. Turn “OFF” gas supply at gas cylinder.
2. Turn the control knobs to “OFF” position.
3. Open barbeque hood
4. Extinguish all naked flames; do not operate any electrical appliances.
5. Ventilate the area.
6. Check for leaks as detailed in this manual whenever the gas cylinder is replaced or reconnected.
If odour continues or you have a fire you cannot extinguish, call your fire department.
Do not call from near the LPG gas cylinder because your telephone is an electrical device and could
create a spark resulting in fire and or explosion.
PRECAUTIONS:
1. Leak test all connections after each cylinder refill.
2. Never check for leaks with a lit match or open flame.
3. Do not store of use gasoline or other flammable vapours and liquids in the vicinity of this or any other
appliance.
4. Any LP cylinder not connected for use shall not be stored in the vicinity of this or any other gas,
electrical or motorised appliance.
WARNINGS
•THIS BARBEQUE MUST NOT BE USED INDOORS.
•DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET
•DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
•DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS, OR SPRAY AEROSOLS
NEAR THIS APPLIANCE
•DO NOT OPERATE THE APPLIANCE INDOORS
•DO NOT OPERATE IN AN ENCLOSED AREA
•DO NOT OPERATE THIS APPLIANCE BEFORE LEAK CHECKING HOSES AND GAS
CYLINDER CONNECTION
•DO NOT MOVE THE APPLIANCE DURING USE.
•ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AND THE INFIRM
AT A SAFE DISTANCE AWAY.
•ANY MODIFICATION OF THE APPLIANCE MAY BE DANGEROUS.
•TURN ALL GAS VALVES “OFF” INCLUDING THE GAS CYLINDER AFTER USE.
•This barbeque has not been approved for marine use.

Page 3
Safety warnings (continued)
•Do not perform any servicing on the barbeque yourself. This includes internal adjustment of the
regulator and gas valves. Servicing can only be carried out by authorised technicians.
•It is important that you install your barbeque exactly as described in these instructions. In particular:
you should keep the barbeque clear of combustible material, and you should check for leaks
whenever a new connection is made.
•It is a good idea to tie back long hair and loose clothing while cooking in case of unexpected flare
ups.
•Fat fires are the most common cause of problems in barbeques. They are caused by a build-up of
grease in the drip tray and the inside of the barbeque frame. A fat fire can be difficult to put out, and
will be dangerous if it spreads to the gas hose. You should keep you should keep your barbeque
clean to avoid this occurrence. Fat fire damage is not covered under warranty. In case of fat fire,
turn cylinder off. Do not try and extinguish with water. Call the fire brigade.
•Do not transport the barbeque whilst it is hot because there is a risk that the contents of the grease
cup will fall out.
•NEVER leave a barbeque unattended with any burners switched on. Always switch off all burners
and cylinders when the barbeque is not in use.
•Take care when touching a hot barbeque, especially on surfaces close to the firebox or roasting
hood.
•Particular care must be taken when removing drip tray. Hot fat can cause serious injury. Let the
barbeque cool completely before removing the fat tray.
•It is fine to pre-heat with all burners on HIGH and the hood closed, but NEVER let the temperature
on the hood thermometer exceed 250ºC.
•When cooking with the hood closed, turn one or more burners to LOW or OFF as required to keep
the barbeque from getting too hot. NEVER let the temperature on the hood thermometer exceed
250ºC.
•NEVER leave all burners on HIGH for more than 15 minutes, always stay in control by adjusting
burners to LOW and OFF as required to maintain suitable cooking temperatures.
•If the burner makes hissing sound when lit, it may be burning internally. Turn burner off, allow it to
cool and try again.
•Follow all manufacturers’ instructions to periodically check for gas leaks.
•Do not allow build up of unburned gas.
Strong winds and low temperatures can affect the heating and performance of your gas barbeque
so factor in these elements when positioning your barbeque outdoors for cooking.
Never use your gas barbeque in a garage, porch, shed, breezeway or any other enclosed area.
Your gas barbeque is to be used outdoors only, at least 60cm from the back and side, 120cm
from above of any combustible surface. Your gas barbeque should not be placed under any
surface that will burn. Do not obstruct the flow of ventilation air around the gas barbeque housing.
This gas barbeque is not intended to be installed in or on recreational vehicles and/or boats.

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Where to put your barbeque
This barbeque must only be used in an above ground, open air situation with natural
ventilation, without stagnant areas, where gas leakage and products of combustion are
rapidly dispersed by wind and natural convection. Any enclosure in which the appliance is
used must comply with one of the following:
(2) Within a partial enclosure that includes an
overhead cover and no more than two walls.
See figures F2 and F3.
(1) Any enclosure with walls on all sides, but at
least one permanent opening at ground level,
and no overhead cover. See figure F1.
(3) Within a partial enclosure that includes an
overhead cover and more than two walls, the
following shall apply:
(i) At least 25% of the total wall area is
completely open; and
(ii) At least 30% of the remaining wall area
is open and unrestricted.
(iii) In the case of balconies, at least 20%
of the total of the side, back and front
wall areas shall be and remain open
and unrestricted.
See figures F4 and F5.

Page 5
Where to put your barbeque (continued)
When used on the ground always place the appliance and cylinder on flat level ground.
NEVER light the BARBEQUE with the HOOD in the closed position.
NEVER light the SIDE BURNER with the lid in the closed position.
Storage of Appliance
Storage of this appliance indoors is only permissible if the gas cylinder is disconnected and
removed from the appliance. When the appliance is not to be used for a period of time it
should be stored protected from the elements in a dry dust free environment.
This barbeque is designed for use outdoors only, away from any flammable materials. It is
important that there are no overhead obstructions It is important that the ventilation
openings of the appliance are not obstructed. The barbeque must be used on a level,
stable, heat resistant surface. The appliance should be protected from direct draughts and
shall be positioned or protected against direct penetration by any trickling water (e.g. rain).
Parts sealed by the manufacturer must not be altered by the user. No modifications should
be made to any part of this barbeque and repairs and maintenance should only be carried
out by an authorised service technician.
Connection to Appliance
Before connection, ensure that there is no debris caught in the head of the gas cylinder,
regulator, burner and burner ports. Spiders and insects can nest within and clog the
burner/venturi tube at the orifice. A clogged burner can lead to a fire beneath the
appliance.
Clean burner holes if necessary with a heavy-duty pipe cleaner.
Disconnect the regulator from the gas cylinder when the barbeque is not in use. Do not
disconnect the hose at the barbeque. If the hose is replaced, fit the new hose to the
appliance using two spanners (one to hold the connection firm, the other to tighten the
hose onto the connection). Check for leaks.

Page 6
Contents list. Carefully unpack the carton and check all the parts:
1. One Firebox &
Hood Assembly 2. One Side Burner Left
Shelf
3. One Side
Burner
Control Panel
with Knob
Bezel
4. One Right Side
Shelf 5. One Right Side Shelf
Front Panel
6. One Base
Panel 7. One Left Side Cart Panel 8. One Right Side Cart
Panel
9. One Rear Cart
Panel 10. One Cart Front Beam
11. Two Doors 12. One Knob 13. One Cabinet
Separator
Panel
14. One Grease
Channelling
Tray
15. One Left
Grease Tray
Rail
16. One Right
Grease Tray
Rail
17. Two Flame
Tamers (4B);
Three Flame
Tamers (6B)
18. One Warming
Rack 19. One Cooking Grill 20. One Hot Plate

Page 7
Contents list (continued)
21. Two Triangle
Plates
22. Four Door
Hinges
23. Two Castors
without Lock
24. Two Castors
with lock
25. One Grease Cup
26. One Grease Cup
Foil Liner
27. One Grease
Cup Bracket
28. Two Rubber
Cushions
(spare)
29. Five Blue Rings for Knob (Spare for 4B)
Seven Blue Rings for Knob (Spare for
6B)
Bolt Pack included:
A. Sixteen
M6*16mm
Screws
B. Forty-one
M6*12mm
Screws
C. Twenty-four
M4*10mm
Screws
D. Sixteen M6
Flat Washers E. Sixteen M6 Spring
Washers
F. Four M6
Washers G. Eighteen M4*8mm
Screws
Before you start, check that you have all the contents as above. Remove all items,
including any packing materials from the firebox and hood assembly. Dispose of all
packing materials only after assembly is complete.

Page 8
Assembly instructions
STEP 1: Attach Castors.
STEP 2: Attach the Cart Side Panel.
WHAT YOU NEED:
two x Castors without lock (23)
two x Castors with lock (24)
one x Base panel (6)
sixteen x M6*16mm screws (A)
sixteen x M6 flat washer (D)
sixteen x M6 spring washer (E)
Use four M6*16mm screws (A),
four M6 flat washers (D) and four
M6 spring washers (E) to attach
each castor onto the underside
of the base panel (6) (two castors
without lock (23) at the front and
two castors with lock (24) at the
back).
WHAT YOU NEED:
one x Left side cart panel (7)
one x Right side cart panel (8)
four x M6*12mm screws (B)
Use two M6*12mm screws (B)
to attach cabinet left side panel
(7) and two more screws to
attach cabinet right side panel
(8) both to the base panel (2).
Note: Door hinge brackets
should be at the front.
FRONT
RIGHT
B x two x 2
24 x two
23 x two
A x four x 4
D x four x 4
E x four x 4

Page 9
Assembly instructions (continued)
STEP 3: Attach Rear Panel.
STEP 4: Attach the Cart Front Beam and Triangle Plates.
WHAT YOU NEED:
one x Rear panel (9)
five x M6*12mm screws (B)
Attach the rear panel (9) to
the cart with five M6*12mm
screws (B).
Note: Do not fully tighten the
screws until all five screws are
started.
WHAT YOU NEED:
one x Cart front beam (10)
two x Triangle plates (21)
twelve x M6*12mm screws (B)
a) Attach cart front beam (10) to
the cart side panels with four
M6*12mm screws (B).
b) Attach each triangle plate (21)
to a side panel and to the base
panel with four M6*12mm
screws (B).
B x five
FRONT
B x
f
ou
r
x 2
BACK
21 x tw
o

Page 10
Assembly instructions (continued)
STEP 5: Attach the Grease Cup Bracket and Cabinet Separator Panel.
STEP 6: Attach the Grease Tray Rails.
WHAT YOU NEED:
one x Grease cup bracket (27)
one x Cabinet Separator Panel (13)
two x M6*12mm screws (B)
eight x M4*8mm screws (G)
a) Attach the grease cup bracket (27)
to cabinet separator panel (13)
with five M4*8mm screws (G).
b) Attach the cabinet separator panel
assembly to left and right side
panel. Push the side panels
outwards gently to fit the separator
panel. Use two M6*12mm
screws (B) at the back and keep
the screws loose, then use three
M4*8mm screws (G) at the front.
c) Tighten all screws.
WHAT YOU NEED:
one x Left grease tray rail (15)
one x Right grease tray rail (16)
four x M6*12mm screws (B)
Attach the left and right grease
tray rails (15/ 16) to the left and
right side panels with two
M6*12mm screws (B) on each
side, as shown.
G x five
B x four
27
G x three BACK
FRONT
Note: Make sure that the
grease cup bracket (27)
is on the side shown.
BACK
B x two

Page 11
Assembly instructions (continued)
STEP 7: Fit the Grease Channelling Tray.
STEP 8: Attach the Doors.
WHAT YOU NEED:
one x Grease channelling tray (14)
Slide the grease channelling tray (14)
into the grease tray rails.
Make sure the drain hole in the
grease channelling tray lines up with
the drain hole in the separator panel.
BACK
(b)
WHAT YOU NEED:
four x Door hinges (22)
two x Doors (11)
twenty-four x M4*10mm
screws (C)
a) Attach door hinges (22) to
the cabinet left (7) & right
(8) side panels top and
bottom, each hinge with
four M4*10mm screws (C).
b) Attach the doors (11) to the
hinges with two M4*10mm
screws (C) on each hinge.
a)
C x four x 4
C x two x 4
22 x four
11 x two

Page 12
Assembly instructions (continued)
STEP 9: Adjusting the Door Gap.
STEP 10: Attach the Firebox. (Use two people for this step)
WHAT YOU NEED:
one x Firebox & hood assembly (1)
four x M6*12mm screws (B)
four x M6 washers (F)
a) Place the firebox and hood assembly
(1) onto the cabinet, then carefully
open the hood while holding the
assembly steady.
b) Fix the firebox onto the cabinet from
inside the firebox with four M6
washers (F) and M6*12mm screws
(B).
Fully tighten all screws.
B x four
F x four
There are 2 adjustable screws
on each door hinge, use them to
adjust the door gap if required.
Note: It is better to wait until the
unit is fully assembled and in
position before finally adjusting
the doors.

Page 13
Assembly instructions (continued)
STEP 11: Remove the Side Burner.
STEP 12: Attach the Side Burner Control Panel and Side Shelf Front
Panel.
WHAT YOU NEED:
one x Side burner assembly (2)
Remove the trivet from the side
burner assembly (2), then remove
the three M4*10mm screws and
fibre washers on the side shelf to
release the spill tray and burner.
Keep the trivet, screws and burner
aside for STEP 16.
WHAT YOU NEED:
one x Side burner shelf (2)
one x Side burner control panel
with knob bezel (3)
one x Right side shelf (4)
one x Right Side shelf front panel (5)
eight x M4*8mm screws (G)
a) Attach the side burner control panel (3)
to the side burner shelf (2) with four
M4*8mm screws (G).
b) Attach the right side shelf front panel (5)
to the right side shelf (4) with four M4*8mm
screws (G).
G x fou
r
x 2

Page 14
Assembly instructions (continued)
STEP 13: Preparation to Attach Side Burner Shelf.
STEP 14: Attach the Side Burner Shelf.
WHAT YOU NEED:
two x M6*12mm screws (B)
Partially screw two M6*12mm
screws (B) into the upper holes on
the left side panel of the firebox,
leave the screw heads protruding
approximately five mm out.
5mm
WHAT YOU NEED:
one x Side burner shelf
assembly
three x M6*12mm screws (B)
a) Hang the side burner
assembly onto the protruding
screws, insert and partially
tighten three M6*12mm
screws (B) into the lower holes
as shown.
b) Align the side burner control
panel to the main bbq control
panel, then tighten the upper
protruding screws.
Fully tighten all screws.
BACK
FRONT
B x three

Page 15
Assembly instructions (continued)
STEP 15: Attach the Side Burner Valve and Knob.
WHAT YOU NEED:
one x Knob (12)
two x M4*8mm screws (G)
a) Insert the side burner valve
stem from behind the control
panel, through the knob bezel,
fix the valve with two M4*8mm
screws (G).
Tighten firmly.
b) Insert the knob (12) onto the
valve stem as shown.
G x two
Do not disconnect the gas hose from the
side burner valve. Take care not to twist or kink
the gas hose.

Page 16
Assembly instructions (continued)
STEP 16: Attach the side burner.
Ensure the burner tube is engaged onto
the valve nozzle as shown.
WHAT YOU NEED:
one x Spill tray and side burner (kept
aside from STEP 11)
one x Side burner trivet (kept aside
from STEP 11)
three x M4*10mm screws (kept aside
from STEP 11)
three x fibre washers (kept aside
from STEP 11)
a) Fit the spill tray and side burner
through the shelf and engage the
side burner tube onto the valve
nozzle as shown.
b) Fix the spill tray and side burner
firmly in place with three M4*10mm
screws and fibre washers as shown.
Make sure the side burner tube is
properly engaged onto the valve
nozzle.
c) Fit the ignition wire onto the bottom
of the ignition pin.
d) Fit the side burner trivet into the
three holes in the side burner shelf
as shown.

Page 17
Assembly instructions (continued)
STEP 17: Preparation to Attach Right Side Shelf.
STEP 18: Attach the Right Side Shelf.
WHAT YOU NEED:
two x M6*12mm screws (B)
Screw two M6*12mm screws (B)
into the upper holes on right side
panel of firebox, leave the screw
heads protruding approximately
five mm out.
5mm
WHAT YOU NEED:
one x Right side shelf assembly
three x M6*12mm screws (B)
a) Hang the side shelf assembly
onto the protruding screws,
insert and partially tighten three
M6*12mm screws (B) into the
lower holes as shown.
b) Align the right side shelf front
panel to the main bbq control
panel, then tighten the upper
protruding screws.
Tighten all screws.
FRONT
B x three
BACK

Page 18
Assembly instructions (continued)
STEP 19: Fit the Grease Cup and Foil Liner.
WHAT YOU NEED:
one x Grease cup Foil Liner (26)
one x Grease cup (25)
Put the grease cup foil liner (26)
into the grease cup (25), then slide
the grease cup into the grease cup
bracket.

Page 19
Assembly instructions (continued)
STEP 20: Place the Barbeque Internals.
WHAT YOU NEED:
two x Flame tamers (17) for 4B
two x Flame tamers (17) for 6B
one x Cooking grill (19)
one x Hot plate (20)
one x Warming rack (18)
a) Fit the flame tamers (17)
onto the support tabs,
under the cooking grill.
b) Place the cooking grill (19)
and hot plate (20) into the
firebox with square draining
hole of hot plate to the
middle as shown.
Note: Make sure the flame
tamers are underneath the
cooking grill. The hotplate
can be either side.
c) Instal the warming rack (18)
into four support holes as
shown.
18
19 20
17

Page 20
Configure the alfresco island with separately available units
Configure your alfresco island by combining:
G4ALF2 G6ALF2 ALISLSINK ALISLRANGE
4 burner bbq 6burner bbq sink unit range unit
Note: The barbeques and range units need separate, independent gas
supplies.
BBQ + Sink unit + Range unit
BBQ + Range unit + Sink unit
BBQ + Sink unit or Range unit
Note: The side burner must only fit onto the LEFT side of the BBQ as above.
OR + +