Barbeques Galore MALIBU Installation guide

MALIBU (G4MALL)
4 Burner Hooded Barbeque
Model Number: BG1411H4
Tool Required:
1 Phillips Head Screwdriver
(provided)
1 Adjustable Spanner
(not provided)
INSTRUCTIONS
4 Buner on Side Burner Cart
with Hotplate and Grill
For safe use and enjoyment of your new barbeque
MALIBU

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Safety, Assembly & Instruction Manual 1
IMPORTANT HEALTH & SAFETY INFORMATION
1. WARNING
FOR OUTDOOR USE ONLY ! DO NOT USE INDOORS
• Please read these instructions carefully prior to assembly and use.
• Failure to follow these instructions could lead to serious injury and/or signicant damage to
property.
• Do not start the barbeque if there is any doubt over the correct assembly, ignition, gas control or
cooking of the unit.
• These instructions should be retained for future reference.
• For use with propane cylinders only.
• The barbeque must have a minimum side clearance and back clearance from any combustible
material of at least 250mm. Additionally there must be a clearance of at least 1500mm above the
cooking surface of the barbeque.
• Flammable materials and liquids must be stored well away from the barbeque.
• Aerosols must not be used near the barbeque.
• The barbeque should not be moved when lit or hot.
• A lit barbeque should be attended at all times.
• Gas cylinder must be stored upright.
• Never attempt to ignite the barbeque with the main hood or side burner lid closed.
• Avoid dousing the barbeque with water.
• Turn o the gas cylinder when the barbeque is not in use.
• Always allow the barbeque to completely cool down before covering.
• For safety reasons it is advisable to keep a re extinguisher and re blanket close to hand.
• Unsupervised children, elderly and the inrm should not be allowed close to the barbeque
during pre-heat, cooking, burn o or cooling down of the unit.
• Please dispose of all polythene packing and plastic bags carefully before rst use of the barbaque
and keep them out of the reach of children.
• WARNING: To protect against the adverse eects of sunlight, beware of direct sunlight or diuse
light that may enter the open sides. Beware of light reected from nearby surfaces such as
from cars, caravans, beach sand and water. Cover the barbeque when not in use to prolong the
lifespan of the protective coatings.
• Neverusemorehotplatethanoriginallysupplied.Thegrillisrequiredforventilationforsafe
operation of the BBQ.
2. GAS TYPE AND REGULATOR
• This barbeque is only designed to run o propane gas cylinders.
• To ensure maximum performance a gas cylinder of maximum 9kg and minimum of 4.5kg is
recommended.
• The regulator as supplied should be rmly tightened but care must be taken not to over-tighten
the connections. Regularly check the ‘O’ring on the regulator and replace if necessary.
• The regulator as supplied is the correct regulator for this item.
• Do not attempt to connect gas to a barbeque that is not properly secured in a trolley.
3. IF YOU SMELL GAS
DO NOT ATTEMPT TO OPERATE THE BARBEQUE UNTIL THE CAUSE OF THE GAS SMELL HAS
BEEN IDENTIFIED AND ELIMINATED
• Immediately isolate the gas supply by turning the gas o at the gas cylinder.
• Extinguish all naked ames.
• Do not operate any electrical devices close to the barbeque.
• Check for leaks as described on page 5, section 5E “Precautionary leak test”.

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2 Safety, Assembly & Instruction Manual
• Ensure that local area is well ventilated to remove any excess gas.
• If the gas smell continues the barbeque should not be operated under any circumstances and it is
important to immediately turn o gas cylinder valve and contact the after sales support provider.
4. PERCAUTIONS
BEFORE FIRST TIME OPERATION AND AFTER EACH GAS CYLINDER EXCHANGE/REFILL ALL
CONNECTIONS SHOULD BE CHECKED FOR GAS LEAKS
• Connections should be checked for leaks by using a soapy water solution. Refer to page 5, section
5E “Precautionary leak test”.
• Naked ames (matches or other open ames) must not be used to check for leaks, this is a
dangerous practice.
• Flammable liquids of any description, including petrol, lighter uid, oils, etc must not be stored
close to the barbeque.
• Spare or extra gas cylinders must NOT be stored inside this barbeque, or within close proximity of
this barbeque or any other gas or electric appliance.
• Spare or extra gas cylinders should not be stored where they are exposed to continuous direct
sunlight, as this is a potentially dangerous practice.
• The position of the assembled barbeque should be such a way that the gas cylinder is not left
exposed to direct sunlight as this is a potentially dangerous.
• Please read and follow all instructions in this manual, if in doubt as to any operational or safety
precaution contact your service agent as listed on the warranty card.
• For storage and gas cylinder exchange, disconnect the gas cylinder only. Do not disconnect the
hose from the appliance.

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Safety, Assembly & Instruction Manual 3
5. SETTING UP THE BARBEQUE
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH
NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF
COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION
A. POSITIONING
• There MUST be a clearance of at least 250mm from the sides and the back of the barbeque to any
combustible materials or surfaces. There must also be a clearance of at least 1500mm above the
cooking surfaces to any combustible surface.
• Flammable materials of any description MUST be kept well away from the barbeque.
• The barbeque must be positioned such that the gas cylinder is kept away from direct sunlight.
• The barbeque must be positioned to avoid walkways, gangways and general pedestrian access.
• The nature of a barbeque is such that many of the surfaces are hot to touch, the positioning of the
barbeque should take into consideration the possibility of accidental hand or body contact.
Any enclosure in which the appliance is used shall comply with one of the following:
•An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
SEE EXAMPLE 1
• Within a partial enclosure that includes an overhead cover and no more than two walls.
SEE EXAMPLE 2 & 3
• Within a partial enclosure that includes an overhead cover and more than two walls, the
following shall apply-
•at least 25% of the total wall area is completely open; and
•at least 30% of the remaining wall area is open and unrestricted
SEE EXAMPLE 4 & 5
• In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and
remain open and unrestricted
EXAMPLE 1
EXAMPLE 4
30% or more in total
of the remaining wall
area in open is unrestricted
Open side at least 25% of
total wall area
EXAMPLE 5
Open side at least 25% of
total wall area
30% or more in total
of the remaining wall
area in open is unrestricted
EXAMPLE 3
EXAMPLE 2
Both ends open

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4 Safety, Assembly & Instruction Manual
POL FITTING
5/8” SAE THREAD
Barbeque
CONNECTIONTO
REGULATOR
GASCYLINDER
CONNECTIONTO
REGULATOR
B. PRECAUTIONS
DO NOT OBSTRUCT ANY AIRFLOW PATH OR VENTILATION PATHS OF THE BARBEQUE
• Do not obstruct any ventilation ports on the body or the hood of the barbeque.
• The gas cylinder must be securely placed on the gas cylinder hook as supplied.
• The gas cylinder must be kept out of direct sunlight and away from any heat sources.
• During a gas cylinder swap or re-ll ensure that all control knobs are in the “OFF” position and
there are no naked ames in close proximity.
• Gas hoses must NOT be twisted, kinked or under any form of tension. The gas hoses should hang
freely with no bends, folds, or kinks.
• No part of the exible hose should come into contact with any part of the barbeque that will
become hot during operation.
• A regular inspection of the hose should be made to ensure that it is not cracking, breaking,
cutting or deteriorating in any other way.
• Any damage to the hose requires an immediate replacement from your local agent or gas expert.
C. SIDE BURNER CONNECTION (IF FITTED WITH SIDE BURNER):
• The side burner hose has already been tted to the gas pipe-work on the RIGHT HAND side of
the main body.
• The side burner connection is a ‘STANDARD RIGHT-HAND THREAD’. A standard right-hand
thread is tightened in a ‘CLOCKWISE DIRECTION’.
• It is important that the side burner hose is not kinked, twisted or distorted.
• The hose is already attached to the side valve, however this connection should be checked before
igniting the barbeque.
D. GAS CYLINDER CONNECTION:
• Check that all the control knobs (including side burner) are in the “OFF” position before any
attempt is made to connect the regulator to the gas cylinder.
• Double check that the gas cylinder valve is securely in the “OFF” position before attempting to
connect the regulator to the gas cylinder.
• Whenmaking the connection of the regulator to the gas cylinder, it is important to note that the
regulator tting is ‘LEFT HAND THREAD’. A left hand thread is tightened in an ‘ANTI-CLOCKWISE
DIRECTION’.
• Should there be any concern in making the correct regulator connection please contact after
sales support helpline mentioned at the end of this manual.

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Safety, Assembly & Instruction Manual 5
E. PRECAUTIONARY LEAK TEST
LEAK TESTS MUST BE CARRIED OUT IN A WELL VENTILATED AREA
• Conrm all control knobs are in the ‘OFF’ position.
• Open the gas control valve on the gas cylinder.
• To check for gas leaks a solution of soapy water is required (50% water and 50% soap)
NEVER USE AN OPEN FLAME TO CARRY OUT A GAS LEAK TEST
• The gas piping system MUST be checked for leaks by brushing the soapy water solution across
each joint including valve connections, hose connections, side burner connections and regulator
connections.
• If bubbles appear across any joint or connection there is a leak:
o Immediately turn the cylinder gas valve ‘OFF’.
o Check and retighten all gas connections and joints.
o Repeat from the start of section 5E PRECAUTIONARY LEAK TEST.
o If the leak has been corrected then the barbeque can be used.
o If the leak has not been xed DO NOT USE YOUR BARBEQUE, contact the after sales
support service provider as listed at the end of this manual.
IT IS RECOMMENDED THAT A LEAK TEST BE CARRIED OUT ON A YEARLY BASIS
CHECK GAS CYLINDER CONNECTION WHEN EXCHANGING GAS CYLINDER

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6. PART LIST
Before assembly, check that youhave all the parts. Only dispose of the packaging materials after the
barbeque is fully assembled
Part Descripon QTY Part Descripon QTY Part Descripon QTY
ABody Assembly 1Pc JGas Cylinder Hook 1Pc SDoor Handle 2Pcs
BWarming Rack 1Pc KGrease Cup 1Pc TDoor 2Pcs
C Cooking Grill 1Pc LDoor Hinge Le Top 1Pc USwivel Castor 4Pcs
DHotplate 1Pc MLe Cabinet Side Panel 1Pc VCabinet Base Panel 1Pc
EFlame Tamer 2Pcs N Right Cabinet Side Panel 1Pc
FLe Side Shelf 1Pc ODoor Hinge Right Top 1Pc
GRight Side Shelf 1Pc PUpper Front Beam 1Pc
H Side Burner Assembly 1Pc QCabinet Back Panel 1Pc
IGrease Tray 1Pc R Magnet Panel 2Pcs

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Safety, Assembly & Instruction Manual 7
7. HARDWARE LIST
mm mm mm
2
!!
mm
mm
mm mm
LL:2PCS
mm
25

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8 Safety, Assembly & Instruction Manual
Step 1
a) Attach four Swivel Castors (U) onto the Cabinet Base Panel (V) with four screws (AA) each as shown.
b) Ensure all screws are tightened securely.
Step 2
a) Turn the Base Assembly upright.
b) Attach two Magnet Panels (R) to the Base Assembly with two screws (BB) each as shown.
8. ASSEMBLY INSTRUCTIONS
mm
mm

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Safety, Assembly & Instruction Manual 9
Step 3
a) Attach Left Cabinet Side Panel (M) and Right Cabinet Side Panel (N) onto the Base Assembly and secure
them with six screws (AA) as shown.
Step 4
a) Secure the Cabinet Back Panel (Q) between the two side panels with four screws (BB) on each side as shown.
mm
mm

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10 Safety, Assembly & Instruction Manual
Step 5
a) Thread two screws (CC) through Door Hinge Left Top (L) and Left Cabinet Side Panel into Upper Front Beam
(P) and tighten screws.
b) Repeat Step 5, a) for right side as shown using Door Hinge Right Top (O).
Step 6
a) Align the two holes on the Gas Cylinder Hook (J) with the two holes on the Left Cabinet Side Panel, then
insert one bolt (AA) into each pre-drilled hole. From the inside, screw one nut (EE) with one spring washer
(GG) and one at washer (FF) onto each screw (LL) and tighten by hand until secure.
b) Tighten all screws using the screwdriver provided.
mm
nut
mm
mm
mm
25
LL
M6

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Safety, Assembly & Instruction Manual 11
Step 7
a) Attach the Left Door (T) by inserting the bottom xed door pin into the pre-drilled hole found in the
Cabinet Base Panel as shown.
b) Next press the top spring door pin in while sliding it into the Door Hinge Top Left (L).
c) Repeat Step 7. a) and b) for the other door on the right side.
d) Instal the Door Handles (S) onto the Doors (T) with two screws (BB) each as shown in gure 1.
Step 8
a) With the help of another person, lift and place the Body Assembly (A) onto the prepared cart from Step 7
and secure it with four screws (AA) as shown.
b) Ensure all the screws are fully tightened.
Figure 1
mm
mm
L

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12 Safety, Assembly & Instruction Manual
Step 9
a) Start on the right side, attach the Right Side Shelf (G) onto the side of the rebox with six screws (AA) as
shown in gure 1.
b) Repeat Step 9, a) for the Left Side Shelf (F) as shown.
c) Further secure both side shelves from inside the rebox, each shelf with two screws (AA) and two at
washers (DD) as shown in gure 2.
d) Ensure all screws are tightened properly.
mm
󰘰gure 1
󰘰gure 2
mm
G

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Safety, Assembly & Instruction Manual 13
󰘰gure 4
󰘰gure 3
󰘰gure 5
Step 10
a) Attach the side burner valve onto the side valve support bracket located on the Right Side Shelf (G) as in
gure 3. Use the locking nut pre-assembled to the side burner valve nozzle to do this. Tighten the locking
nut with an adjustable spanner to secure the valve nozzle rmly onto the bracket.
b) Open the side burner lid and place the Side Burner Assembly (H) into the Right Side Shelf (G).
Ensure the valve nozzle enters into the burner pipe as in gure 4.
c) Align the holes on the Side Burner Assembly (H) with the holes in the Right Side Shelf (G) and secure it with
ve screws (BB) and ve washers (HH) as in gure 5.
d) Ensure the Trivet is properly located into the top of the Side Burner Assembly (H).
e) Connect the side burner ignition cable by inserting it onto the electrode (gure 4).
Make certain the connection is secure. Recheck that the burner pipe is engaged onto the side burner valve
nozzle!
mm
mm
Locking Nut
(Pre-installed on the side burner nozzle. Remove from the
nozzle, then use this nut to 󰘰x the nozzle to the bracket.)
support
bracket
Trivet
G
H
Side Burner
Valve Nozzle

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Step 11
a) Attach the Grease Cup (K) onto the Grease Tray (I) as shown below.
b) Slide this Grease Tray Assembly underneath the rebox from the back into the side support rails as shown.
Step 12
a) Open the barbeque hood and place the two Flame Tamers (E)
over the top of the right most two burners. They should t onto the
notches in the support rail at the back of the BBQ and rest on the
front support rail of the BBQ.
b) Insert the Cooking Grills (C) and Hotplate (D) into the rebox in the
position as shown in the diagram.
c) Place the Warming Rack (B) onto the top of the rebox side panels
as shown.
E
C
D
B

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Safety, Assembly & Instruction Manual 15
Step 13
a) Hang the gas cylinder onto the hook on the left side of the barbeque.
b) Connect the regulator to the gas cylinder by tightening in an anti-clockwise direction.
Read ALL this instruction manual, check for leaks and understand safe operation before
lighting the barbeque
Conduct a leak test as detailed on Page 5 section E
BEFORE attempting to rst light the barbaque

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9. OPERATING YOUR BARBEQUE
DO NOT EXCEED 250°C AS INDICATED ON THE TEMPERATURE GAUGE
A. WARNING:
• Before using the barbeque please ensure that you have read and understood the
SAFETY INFORMATION section of this manual.
UNDER NO CIRCUMSTANCES SHOULD YOU ALLOW YOUR BARBEQUE TO OVERHEAT.
B. PRIOR TO COOKING:
• Clean the cooking surfaces with soapy water and a sponge. Rinse with fresh water.
• On rst start up, run appliance with hood open for 15 minutes to condition the cooking surface.
• Allow to cool suciently,coat the grills and the optional hotplate and with a light coating of oil
before starting to cook. For safety reasons the oil should be applied with a suitable long handled
brush.
• Pre-heat your barbeque and then you are ready to start cooking.
C. STARTING THE BARBEQUE:
THE BARBEQUE SHOULD NEVER BE STARTED WITH THE HOOD CLOSED, ALWAYS OPEN HOOD
PRIOR TO STARTING
• Ensurethatallthecontrolsareinthe“OFF” position prior to initiating the start up process.
• Makesuretherearenoobstructionsofairowtothegasunit.Spidersandinsectscannestwithin
and clog the burner/venturi tube at the orice. A clogged burner tube can lead to a re beneath
the appliance.
• Turnonthegassupplyatthegascylinder.
• Pushandturntheknobofaburneranti-clockwiseto“HI’” as it reaches “HI”, a small ame will jump
out from the valve and light the burner.
NOTE: It is advisable to light a burner under the grill rst so you can see that it has lit.
• Iftheburnerfailstoignitepushandturntheknobtothe“OFF” position. Turn the gas o at the gas
cylinder, wait a few moments, then follow the ignition procedure again.
WARNING: IF AFTER THE SECOND ATTEMPT THE BARBEQUE STILL FAILS TO IGNITE THERE MAY BE
A FAULT WITH THE IGNITER, CONTACT SHOULD BE MADE WITH THE
AFTER SALES SUPPORT PROVIDER.
TO TURN OFF:
• Turn all control knobs clockwise to the “OFF” position one at a time.
• Turn gas o at the gas cylinder.
• At the end of the cooking session the fat tray should be emptied and cleaned for hygiene purposes.

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Safety, Assembly & Instruction Manual 17
WARNING: THE SIDE BURNER LID MUST ALWAYS BE LEFT OPEN DURING COOKING AND MUST
NOT BE USED TO EXTINGUISH THE BURNER.
D. LIGHTING THE SIDE BURNER:
• The lid must be opened prior to ignition of the burner.
• Turn control knob to “OFF” .
• Check that the gas supply is turned on at the gas cylinder.
• Push and turn the side burner control knob to “HI”, this will light the burner in the same manner as
the main burners.
• If the burner does not ignite, repeat the ignition process for up to 5 times to ignite the burner.
WARNING: IF AFTER 5 ATTEMPTS TO START THE SIDE BURNER WITHOUT SUCCESS CONTACT
SHOULD BE MADE WITH THE AFTER SALES SERVICE PROVIDER.
E. GRILL COOKING:
• The burners underneath the grill will heat up through the ame tamers which in turn will heat up
the grills.
• During the pre-heat stage the grills should heat up suciently to start cooking your food.
• The temperature of the grills can vary depending on the type of food and cooking conditions.
F. HOT PLATE COOKING:
• The burner underneath the hot plate will directly heat up the hot plate (ame tamers are not
required under the hot plate).
• During the pre-heat stage the hot plate should heat up suciently to start cooking your food.
• The temperature of the hot plate can vary depending on the type of food and cooking conditions.
G. CLOSED HOOD COOKING:
WARNING: DO NOT USE THE BARBEQUE ON HIGH SETTING WITH THE HOOD CLOSED
• The retractable hood adds a new cooking dimension to your barbeque by allowing closed hood
cooking conditions creating an ‘oven’ environment.
• The ‘oven’ environment will not only enhance the cooking and avours of normal barbeque
cooking but also allow roasting of foods such as whole chickens, joints of meat, etc.
• Frequent lifting of the hood should be avoided as this will extend the cooking time and may not
create the desired cooking eect.
• Maximium temperature for closed hood cooking is 250°C. If the temperature on the thermometer
exceeds 250°C, then turn one or more burners to “LOW” or “OFF”.

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18 Safety, Assembly & Instruction Manual
WARNING: DO NOT ALLOW YOUR BARBEQUE TO OVERHEAT
H. AT THE END OF COOKING:
• Once cooking is nished a burn o process should be followed as follows:
• Remove all excess burnt food with a scraper.
• Each burner should be set to the “HI” position and left running in that condition for approximately
5 minutes.
• During this 5 minute period most excess food, fat and juices should be burnt o making cleaning
easier.
• The retractable hood must be left in the open position during the burn o period.
• Turn the barbeque “OFF” at the control knobs and at the gas cylinder.
• Allow the barbeque to cool to a safe temperature before cleaning. Take care to avoid burns during
cleaning by wearing heat resistant mitts.
• Use a grease remover and warm water, scrub the cooking surfaces with a brush or scourer.
• Storethebarbequewiththehooddownandawayfromexposuretotheelementsanddirect
sunlight.

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Safety, Assembly & Instruction Manual 19
10. CARE & MAINTENANCE
BEFORE ANY CARE AND MAINTENANCE IS ATTEMPTED PLEASE ENSURE THAT THE BARBEQUE CONTROLS
AND GAS CYLINDER ARE IN THE ‘OFF’POSITION AND THAT ALL SURFACES HAVE BEEN GIVEN SUFFICIENT
TIME TO COOL DOWN.
Please note the following when maintaining and caring for your barbeque:
• Cleaning your barbeque regularly will help to keep a pristine appearance.
• Throwing cold water over any hot surface of the barbeque is NOT recommended and is
potentially dangerous.
• Avoid handling and touching hot parts of the barbeque.
• As a good practice, your barbeque should be covered when left unused for long periods
especially during the long winter breaks.
After Cooking
Once cooking is nished a burn-o process to clean the barbeque should be as follows:
• Removeallexcessburntfoodwithascraper.
• LightallburnersandsettotheHI position and leave running in that condition for
• approximately5minutes.
• Duringthis5minutesperiodexcessfood,fatandjuicesshouldbeburntomakingcleaning
easier
• Theroastinghoodmustbeleftintheopenpositionduringtheburnoperiod.
• TurnthebarbequeOFF at the control knobs and at the gas supply valve.
• Usingmildgreaseremoverandwarmwater,scrubthecookingsurfaceswithabrushorscourer.
• Storebarbequewiththehoodclosedprotectedfromtheelementsanddirectsunlight.
1. HOT-PLATE AND COOKING GRILL
• Whilethecookingsurfaces are still hot, take a long handled and a scraper and remove remaining
oil and food scraps. You should use an oven mitt to avoid burning yourself.
Regularly clean with hot soapy water.
• ExcessoilresiduecanberemovedbyusingcleanersavailablefromyourlocalBarbequesGalore
Store.
• After any cleaning process of the cooking plate or grill plate they must be rinsed thoroughly and
completely dried to remove any residual cleaning substances.
2. CARE OF THE BURNERS
• Occasionally the burner holes may get slightly clogged with grease and food particles.
Leaving the burners on HI for a maximum of 5 minutes with the hood open after you’ve nished
cooking will remove most of this.
• Check the burners periodically for more larger of blockages. In particular, you should ensure that
the aeration vents are free of insect nests and spider webs.
• To clean the burners, let them cool down, then remove and inspect them. If any of the holes are
clogged, gently tap the burner onto a hard surface to remove residue. Use a wire brush to unclog
the holes. Then lightly coat the burners with canola oil for ongoing protection.
3. CARE OF THE BARBEQUE BODY
• Regular care and maintenance of the barbeque body will signicantly increase its life and long
term appearance.
• Excess grease and fat can be removed using grease remover and warm water with a soft scraper
(not metal edged). Do not use caustic cleaning agents as these will quickly damage powder
coated surfaces and gradually damage enamel nishes.