Barco HDX 4K User manual

HDX 4K
User guide
R5906070/08
07/11/2017

Product revision
Software version: 1.4.x
Barco NV
Beneluxpark 21, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com
Registered address: Barco NV
President Kennedypark 35, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com
Printed in Belgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://www.barco.com/en/signin.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in this manual must be complied with by the
customer.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment
EMC statements
EN55032/CISPR32 Class A MME (MultiMedia Equipment)
Warning : This equipment is compliant with Class A of CISPR 32. In a residential environment this equipment may cause radio interfer-
ence.
Class A ITE (Information Technology Equipment)
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 5
1.1 General considerations............................................................................................................... 5
1.2 Important safety instructions ......................................................................................................... 6
1.3 High Brightness precautions: Hazard Distance (HD) ............................................................................... 9
1.4 HD for fully enclosed projection systems ...........................................................................................10
1.5 HD in function of the lens Throw Ratio (TR)........................................................................................ 11
1.6 Important warnings concerning HDX flight cases ..................................................................................12
2. Installation preparations.........................................................................................13
2.1 Installation requirements . . . .........................................................................................................13
2.2 Unpacking the projector .............................................................................................................14
2.3 Initial inspection......................................................................................................................15
2.4 HDX flight case ...................................................................................................................... 16
2.5 Projector configurations .............................................................................................................16
2.6 Projector air inlets and outlets.......................................................................................................20
2.7 Free download of Projector Toolset................................................................................................. 20
3. Physical Installation ..............................................................................................23
3.1 Remote control, Battery installation................................................................................................. 23
3.2 Using the XLR connector of the RCU............................................................................................... 24
3.3 Remote control, protocol setup .....................................................................................................25
3.4 Remote control, on/off button .......................................................................................................25
3.5 Connecting the projector with the power net ....................................................................................... 26
3.6 Alignment of a table mounted projector. . . . . ........................................................................................27
3.7 Mounting the bottom carry handler .................................................................................................27
3.8 Mounting the top carry handler......................................................................................................29
3.9 Suspension of the projector with rigging clamps ................................................................................... 30
3.10 Alignment of a ceiling mounted projector .. . ........................................................................................32
4. Lenses & Lens selection.........................................................................................35
4.1 Available lenses ..................................................................................................................... 35
4.2 Lens selection .......................................................................................................................36
4.3 Lens installation ..................................................................................................................... 37
4.4 Lens removal ........................................................................................................................ 39
4.5 Lens safety cable . . . ................................................................................................................. 39
4.6 Scheimpflug adjustment............................................................................................................. 42
5. Input & Communication..........................................................................................47
5.1 Introduction .......................................................................................................................... 47
5.2 Removal of an input board ..........................................................................................................47
5.3 Installation of an input board or a communication board...........................................................................49
5.4 Input source connections – Venue & Hospitality Input (V&H) – 12G variant ......................................................50
5.5 Input source connections – Venue & Hospitality Input (V&H). . .................................................................... 55
5.6 Input source connections – Virtual & Augmented Reality Input (V&AR) (Optional) . . .............................................58
5.7 Communication connections ........................................................................................................ 59
5.8 LED and Button indication chart ....................................................................................................61
5.9 Installation of the WiFi module ......................................................................................................62
5.10 Installation of the GSM module ..................................................................................................... 65
6. Getting Started.....................................................................................................69
6.1 Functionality overview ...............................................................................................................69
6.2 Power on projector .................................................................................................................. 70
6.3 Switching to standby ................................................................................................................72
6.4 Power off projector ..................................................................................................................72
6.5 Using the RCU....................................................................................................................... 73
6.6 Projector Address.................................................................................................................... 74
6.6.1 Controlling the projector ......................................................................................................74
6.6.2 Displaying and Programming addresses into the RCU. . .................................................................... 75
6.7 Quick setup via Direct access.......................................................................................................75
6.8 Software update .....................................................................................................................76
7. Graphic User Interface (GUI) ....................................................................................79
7.1 Overview.............................................................................................................................79
7.2 Navigation ........................................................................................................................... 79
7.3 Test Patterns.........................................................................................................................80
8. GUI – Source .......................................................................................................83
8.1 Displaying a single source .......................................................................................................... 83
8.2 Displaying multiple sources: Stitched layouts......................................................................................83
8.3 Connector Settings . .................................................................................................................85
9. GUI – Image ........................................................................................................87
9.1 Setting image levels manually ......................................................................................................87
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9.2 Adjusting the sharpness.............................................................................................................89
9.3 Adjusting the gamma correction ....................................................................................................89
9.4 P7 Realcolor......................................................................................................................... 90
9.5 Setting the output resolution ........................................................................................................92
9.6 HDR – Perceptual Quantizer (PQ) .................................................................................................. 93
10. GUI – Installation ..................................................................................................95
10.1 Configuring the lens, zoom-focus...................................................................................................95
10.2 Configuring the lens, shift ...........................................................................................................95
10.3 Configuring the lens, high contrast..................................................................................................96
10.4 Orientation ...........................................................................................................................97
10.5 Warping ..............................................................................................................................98
10.5.1 About warping.................................................................................................................98
10.5.2 Warping – On/Off .............................................................................................................98
10.5.3 Warping – Screen Size .......................................................................................................98
10.5.4 Warping – 4 corners adjustment.............................................................................................100
10.5.5 Warping – Bow...............................................................................................................101
10.5.6 Warping – Warp files.........................................................................................................102
10.6 Blending.............................................................................................................................103
10.6.1 Blend & Mask ................................................................................................................104
10.6.2 Black level adjustment...................................................................................................... .106
10.6.3 Black Level Files.............................................................................................................107
10.6.4 Blend Files ...................................................................................................................108
10.7 Lamp illumination...................................................................................................................109
10.8 3D projection........................................................................................................................110
10.8.1 Active Stereo & Passive Stereo .............................................................................................110
10.8.2 Setup process 3D projection ................................................................................................111
10.8.3 Connection possibilities......................................................................................................111
10.8.4 Choosing the desired Display Setup . .......................................................................................112
10.8.5 Active 3D Set up .............................................................................................................112
11. GUI – System Settings.......................................................................................... 115
11.1 Communication, LAN setup ........................................................................................................115
11.1.1 Introduction to a Network connection .......................................................................................115
11.1.2 Wired IP address set up .....................................................................................................116
11.2 GSM configuration..................................................................................................................117
11.3 IR control............................................................................................................................118
11.3.1 Broadcast address . . . ........................................................................................................118
11.3.2 Projector address ............................................................................................................119
11.3.3 IR sensors....................................................................................................................119
11.4 Setting a custom projector name...................................................................................................120
11.5 Themes .............................................................................................................................121
11.6 Service Menu .......................................................................................................................121
11.6.1 Service – Color...............................................................................................................121
11.6.2 Service – Statistics...........................................................................................................122
11.6.3 Lens Calibration..............................................................................................................123
11.6.4 Flex brightness...............................................................................................................124
11.7 Lens features .......................................................................................................................125
11.8 Reset................................................................................................................................126
12. GUI – Test Patterns.............................................................................................. 129
12.1 Internal test patterns................................................................................................................129
12.2 Output test patterns ................................................................................................................129
13. Status menu...................................................................................................... 131
13.1 Status menu overview ..............................................................................................................131
14. Maintenance...................................................................................................... 133
14.1 Cleaning the lens . . . ................................................................................................................133
14.2 Cleaning the exterior of the projector ..............................................................................................133
15. Servicing.......................................................................................................... 135
15.1 Removal of the front cover.........................................................................................................135
15.2 Mounting the front cover . . . ........................................................................................................137
15.3 Removal of the lamp cover.........................................................................................................138
15.4 Mounting the lamp cover . . . ........................................................................................................139
15.5 Removal of the lamp house ........................................................................................................140
15.6 Installation of the lamp house ......................................................................................................141
15.7 Replacement of the high density dust filter........................................................................................142
15.8 Remove and clear metal front filter ................................................................................................143
A. Specifications ..................................................................................................... 145
A.1 Specifications of the HDX-4K12 ...................................................................................................145
A.2 Specifications of the HDX-4K14 ...................................................................................................146
A.3 Specifications of the HDX-4K20 FLEX.............................................................................................147
A.4 Dimensions of a HDX...............................................................................................................149
A.5 Technical Regulations ..............................................................................................................149
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B. Stacking HDX projectors ........................................................................................ 151
B.1 Mount stacking points ..............................................................................................................151
B.2 Stacking HDX projectors ...........................................................................................................151
B.3 Aligning stacked HDX projectors...................................................................................................154
C. Environmental Information ..................................................................................... 157
C.1 Disposal information................................................................................................................157
C.2 China RoHS compliance .......................................................................................................... . 157
C.3 Taiwan RoHS compliance......................................................................................................... .158
C.4 Turkey RoHS compliance ......................................................................................................... .159
C.5 Production address .................................................................................................................159
C.6 Contact information.................................................................................................................160
C.7 Download Product Manual . ........................................................................................................160
Glossary ............................................................................................................... 161
Index.................................................................................................................... 163
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4R5906070 HDX 4K 07/11/2017

1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing and using a HDX projector.
Furthermore, it includes several cautions to prevent damage to the HDX projector. Ensure that you understand and follow all safety
guidelines, safety instructions and warnings mentioned in this chapter before installing the HDX projector. After this chapter, addi-
tional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions”
as well.
Clarification of the term “HDX” used in this document
When referring in this document to the term “HDX” means that the content is applicable for following Barco products:
• HDX 4K
• HDX 4K12
• HDX 4K14
• HDX 4K20 FLEX
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
1.1 General considerations
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
CAUTION:High pressure lamp may explode if improperly handled.
General safety instructions
• Before operating this equipment please read this manual thoroughly and retain it for future reference.
• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal-
ers.
• All warnings on the projector and in the documentation manuals should be adhered to.
• All instructions for operating and use of this equipment must be followed precisely.
• All local installation codes should be adhered to.
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1. Safety
Notice on safety
This equipment is built in accordance with the requirements of the international safety standards IEC60950-1, EN60950-1,
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC-
TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PER-
SONNEL, AUTHORIZED to operate professional projection systems.
The HDX projector is intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with potential hazards
associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the lamp and
associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions
inside the product enclosure.
1.2 Important safety instructions
To prevent the risk of electrical shock
• This product should be operated from a mono phase AC power source.
• This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If none of the supplied power cables
are the correct one, consult your dealer.
If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the
purpose of the grounding-type plug.
• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
• Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
• Do not operate the projector with a damaged cord. Replace the cord.
Do not operate the projector if the projector has been dropped or damaged - until it has been examined and approved for
operation by a qualified service technician.
• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fire or electrical shock.
• Do not expose this projector to rain or moisture.
• Do not immerse or expose this projector in water or other liquids.
• Do not spill liquid of any kind on this projector.
• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
• Do not disassemble this projector, always take it to an authorized trained service person when service or repair work is required.
• Do not use an accessory attachment which is not recommended by the manufacturer.
• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet. This will prevent damage to the device due to lightning and AC power-line surges.
To prevent personal injury
• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).
• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel.
• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing,
connecting to the wall outlet or adjusting the projector.
• To prevent injury, take note of the weight of the projector. Minimum 2 persons are needed to carry the projector.
• To prevent injury, ensure that the lens and all covers are correctly installed. See installation procedures.
• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
•Warning: extremely high brightness lamps: This projector uses extremely high brightness lamps. Never attempt to look
directly into the lens or at the lamp. If the projection distance is less than 6 meter, any person needs to be at least 4 meters
away from the projected image. Avoid close range reflection of the projected image on any reflecting surface (such as glass,
metal, …) . When operating the projector, we strongly recommend wearing suitable safety glasses.
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1. Safety
• Before attempting to remove any of the projector’s covers, you must turn off the projector and disconnect from the wall outlet.
• When required to switch off the projector, to access parts inside, always disconnect the power cord from the power net.
• The power input at the projector side is considered as the disconnect device. When required to switch off the projector, to
access parts inside, always disconnect the power cord at the projector side. In case the power input at the projector side is not
accessible (e.g. ceiling mount), the socket outlet supplying the projector shall be installed nearby the projector and be easily
accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
• Never stack more than 2 HDX projectors in a hanging configuration (truss) and never stack more than 3 HDX projectors in a
base stand configuration (table mount).
• When using the projector in a hanging configuration, always mount 2 safety cables. See installation manual for the correct use
of these cables.
• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
• It is hazardous to operate without lens or shield. Lenses, shields or ultra violet screens shall be changed if they have become
visibly damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.
•Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is
an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and skin
hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and
your employees by making them aware of the hazards and how to protect themselves. Protecting the skin can be accomplished
by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses
that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be
considered when choosing protective eye wear.
•Exposure to UV radiation: Some medications are known to make individuals extra sensitive to UV radiation. The American
Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be
less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure
employees are not exposed to cumulative radiation levels exceeding these government guidelines. The exposer of this UV
radiation is allowed for only 1 hour per day for maintenance and service persons.
•Cooling liquid circuit. The projector contains a cooling circuit filled with Blue antifreeze diluted (1/3 ethanediol – 2/3 Demi
water).
When the cooling circuit leaks, switch off the device and contact a service technician.
The liquid is not for household use. Keep out of reach of children. Harmful by oral intake. Avoid exposure to pregnant women.
Avoid contact with eyes, skin and clothing. Avoid inhale of the noxious fumes.
• When the projector is mounted above persons, mount always a lens safety cable.
• In case the product malfunctions, power off the unit and contact Barco by logging an incident via the support website:
www.barco.com/en/support.
To prevent fire hazard
• Do not place flammable or combustible materials near the projector!
• Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This
projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and
safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition
of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external
surfaces of the projector whereby no flammable or combustible materials are present. The exclusion zone must be not less than
40 cm (16”) for all DLP projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the
lens with any material while the projector is in operation. Keep flammable and combustible materials away from the projector at
all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose
the projector to rain or moisture. In the event of fire, use sand, CO2or dry powder fire extinguishers. Never use water on an
electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine
Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Projection rooms must be well ventilated or cooled in order to avoid build up of heat.
• Let the projector cool down completely before storing. Remove cord from the projector when storing.
• Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house.
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1. Safety
To prevent projector damage
• This projector has been designed for use with a specific lamp (house) type. See installation instructions for its correct type.
• The air filters of the projector must be cleaned or replaced on regular base (a "clean" booth would be monthly-minimum).
Neglecting this could result in disrupting the air flow inside the projector, causing overheating. Overheating may lead to the
projector shutting down during operation.
• The projector must always be installed in a manner which ensures free flow of air into its air inlets and unimpeded evacuation
of the hot air from its cooling system.
• In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
requirements, it should always be operated with all of it’s covers in place.
• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains
supply immediately. Do not operate the projector again until it has been checked by qualified service personnel.
• Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be
nearer to the projector than 10 cm (4") on any side.
• Do not use this equipment near water.
•Special care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power
laser equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror DevicesTM in
which case there is a loss of warranty.
• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror DevicesTM in which
case there is a loss of warranty.
• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
• Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for
cleaning. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will damage the cabinet.
Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent
solution, or thinner.
• Rated maximum ambient temperature, ta= 40 °C (104 °F).
• The lamp house shall be replaced if it has become damaged or thermally deformed.
On servicing
• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
• Refer all servicing to qualified service personnel.
• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
• Unplug this product from the wall outlet and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
• Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu-
tions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.
• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.
• Possible explosion hazard: Always keep in mind the caution below:
CAUTION:Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature
of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or
otherwise mishandled. Whenever the lamp house, containing a xenon lamp, has to be dismantled or whenever
the protective container or cloth has to be removed from the xenon lamp, authorized protective clothing MUST
be worn!
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1. Safety
To prevent battery explosion
• Danger of explosion if battery is incorrectly installed.
• Replace only with the same or equivalent type recommended by the manufacturer.
• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
Safety Data Sheets for Hazardous Chemicals
For safe handling information on chemical products, consult the Safety Data Sheet (SDS). SDSs are available upon request via
[email protected].
1.3 High Brightness precautions: Hazard Distance (HD)
HD
Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface
unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to
be) unsafe for exposure if the distance from a person to the light source is less than the HD.
Restriction Zone (RZ) based on the HD
The HD depends on the amount of lumens produced by the projector and the type of lens installed. See next chapter"HD in function
of the lens Throw Ratio (TR)", page 11.
To protect untrained end users (as cinema visitors, spectators) the installation shall comply with the following installation require-
ments: Operators shall control access to the beam within the hazard distance or install the product at the height that will prevent
spectators’ eyes from being in the hazard distance. Radiation levels in excess of the limits will not be permitted at any point less than
2.0 meter (SH) above any surface upon which persons other than operators, performers, or employees are permitted to stand or less
than 1.0 meter (SH) lateral separation from any place where such persons are permitted to be. In environments where unrestrained
behavior is reasonably foreseeable, the minimum separation height should be greater than or equal to 3.0 meter to prevent potential
exposure, for example by an individual sitting on another individual’s shoulders, within the HD.
These values are minimum values and are based on the guidance provided in IEC 62471-5:2015 section 6.6.5.
The installer must understand the risk and apply protective measures based upon the hazard distance as indicated on the label and
in the user information. Installation method, separation height, barriers, detection system or other applicable control measure shall
prevent hazardous eye access to the radiation within the hazard distance.
For example, projectors that have a HD greater than 1 m and emit light into an uncontrolled area where persons may be present
should be positioned in accordance with “the fixed projector installation” parameters, resulting in a HD that does not extend into
the audience area unless the beam is at least 2.0 meter above the floor level. In environments where unrestrained behavior is
reasonably foreseeable, the minimum separation height should be greater than or equal to 3.0 meter to prevent potential exposure,
for example by an individual sitting on another individual’s shoulders, within the HD. Sufficiently large separation height may be
achieved by mounting the image projector on the ceiling or through the use of physical barriers.
For LIPs (Laser Illuminated Projectors) installed in the USA market the above limits do not apply. Lip’s for installations other than in
cinema theaters shall be installed at a height vertically above the floor such that the bottom plane of the Hazard Zone shall be no
lower than 3 meters above the floor. Horizontal clearance to the hazard zone shall be 2.5 meters. Any human access horizontally
to the Hazard Zone, if applicable, shall be restricted by barriers. If human access is possible in an unsupervised environment, the
horizontal or vertical clearances shall be increased to prevent exposure to the RG3 hazard zone.
In addition for temporary installations (e.g.: rental and staging, lease, events …) the following requirements apply:
• This product can only be installed by Barco or sold or leased only to valid laser light show variance holders. In other words
our installers are required to have an approved laser light show variance. Such installers may currently hold a valid variance
for production of Class IIIb and IV laser light shows and/or for incorporation of the RG3 LIPs into their shows. Dealers and
distributors are also required to obtain a valid laser light show variance.
• This product shall be located in such a way that all propagating beam paths within the Restriction Zone, and the audience can
be directly observed at all times.
• Effects other than front or rear screen projections shall not be performed.
• Communication shall be maintained with other personnel assisting in surveillance of the LIP projection.
• In the event of any unsafe condition, immediately terminates (or designate the termination) of LIP projection light.
Install one or more readily accessible controls to immediately terminate LIP projection light. The power input at the projector side
is considered as a reliable disconnect device. When required to switch off the projector, disconnect the power cord at the projector
side. In case the power input at the projector side is not accessible (e.g. truss mount), the socket outlet supplying the projector shall
be installed nearby the projector and be easily accessible, or a readily accessible general disconnect device shall be incorporated
in the fixed wiring.
Laser light shows can be requested via the FDA online eSubmitter portal or via FDA Form FDA Form 3147 referencing to Barco’s
variance approval 2016-V-0144.
R5906070 HDX 4K 07/11/2017 9

1. Safety
RA
TH
PR
RZ
HD
SW
1m
SW
SW
SW
HD
SH
RA TH
RZ
SH
(B) TOP VIEW(A) SIDE VIEW
Image 1-1
ASideview.
B Top view.
RA Restricted Access location (boot area of projector).
PR Projector.
TH Theater.
RZ Restriction Zone in the theater.
SH Separation Height.
SW Separation Width.
Based on national requirements, no person is allowed to enter the projected beam within the zone between the projection lens and
the related hazard distance (HD). This shall be physically impossible by creating sufficient separation height or by placing barriers.
The minimum separation height takes into account the surface upon which persons other than operator, performers or employees
are permitted to stand.
On image 1-2 a typical setup is displayed. It must be verified if these minimum requirements are met. If required a restricted zone
(RZ) in the theater must be established. This can be done by using physical barrier, like a red rope as illustrated in image 1-2.
The restricted area sticker can be replaced by a sticker with only the symbol.
PR
RESTRICTED
AREA
RESTRICTED
AREA
Image 1-2
1.4 HD for fully enclosed projection systems
HD
Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface
unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to
be) unsafe for exposure if the distance from a person to the light source is less than the HD.
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1. Safety
Restriction Zone (RZ) based on the HD
The projector is also suitable for rear projection applications; projecting a beam onto a defuse coated projection screen. As displayed
in image 1-3 two areas should be considered: the restricted enclosed projection area (RA) and the observation area (TH).
RA TH
sw
PD
HDDIFFUSE
sw
RZ
sw sw
PR
HD
REFLECTION
RESTRICTED
AREA
RESTRICTED
AREA
Image 1-3
RA Restricted Access location (enclosed projection area).
PR Projector.
TH Theater (observation area).
RZ Restriction Zone.
PD Projection Distance.
SW Separation Width. Must be minimum 1 meter.
For this type of setup 3 different HD shall be considered:
• HD as discussed in "High Brightness precautions: Hazard Distance (HD)", page 9, relevant for intrabeam exposure.
•HD
reflection : the distance that has to be kept restrictive related to the reflected light from the rear projection screen.
•HD
diffuse : the relevant distance to be considered while observing the diffuse surface of the rear projection screen.
As described in "High Brightness precautions: Hazard Distance (HD)", page 9, it is mandatory to create a restricted zone within
the beam areas closer than any NOHD. In the enclosed projection area the combination of two restricted zones are relevant: The
restricted zone of the projected beam toward the screen; taking into account 1 meter Separation Width (SW) from the beam onward.
Combined with the restricted zone related to the rear reflection from the screen (HDreflection); also taking into account a 1 meter lateral
separation.
The HDreflection distance equals 25% of the difference between the determined HD distance and the projection distance to the rear
projection screen. To determine the HD distance for the used lens and projector model see graphs in chapter "HD in function of the
lens Throw Ratio (TR)", page 11.
HDreflection = 25% (HD – PD)
The light emitted from the screen within the observation shall never exceed the RG2 exposure limit, determined at 10 cm. The
HDdiffuse can be neglected if the measured light at the screen surface is below 5000 cd/m² or 15000 LUX.
1.5 HD in function of the lens Throw Ratio (TR)
TR (Throw Ratio)
The ratio of the distance to the screen (throw) to the screen width.
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1. Safety
HDX series projector Hazard Distance
HD [m]
TR
0
1
2
3
4
5
6
7
8
0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 10,0
Image 1-4
HD (in meter) in function of the Throw Ratio (TR)
1.6 Important warnings concerning HDX flight cases
Important warnings concerning stacking/transporting HDX rental flight cases
• Stack maximum two (2) HDX rental flight cases high. Never higher.
• Surface on which flight case is standing must be level to ensure that the total load is evenly spread out among the four wheels.
The surface must also be able to support the load safely.
• Before stacking or transporting flight cases, check the wheels and their fixation screws for wear or defects.
• Before stacking or transporting flight cases, check that the four lock handles on each flight case are in good working order and
locked securely.
• When stacked, make sure the wheels of the upper flight case are precisely positioned in the stacking dishes of the flight case
below.
•Stackedflight cases may not be moved. Before stacking, the lower flight case must already be in its final resting position before
placing the second upon it.
• Never stack loaded flight cases in a truck or other transport medium, unless each flight case is rigidly strapped tight.
• In the event of a wheel breaking, flight cases must be rigidly strapped tight to prevent a stack collapsing.
• Use an appropriate forklift to raise flight cases and take the necessary precautions to avoid personnel injury.
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2. Installation preparations
2. INSTALLATION PREPARATIONS
About this chapter
Read this chapter before installing the HDX projector. It contains important information concerning installation requirements for
the projector, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the
installed projector, required power net, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar-
antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
Overview
• Installation requirements
• Unpacking the projector
• Initial inspection
• HDX flight case
• Projector configurations
• Projector air inlets and outlets
• Free download of Projector Toolset
2.1 Installation requirements
Environment conditions
Table below summarizes the physical environment in which the HDX may be safely operated or stored.
Environment Operating Non-Operating
Ambient Temperature 10 °C (50 °F) to 40 °C (104 °F) -15°C (5°F) to 60°C (140°F)
Humidity 0% RH to 80% RH Non-condensed 0% RH to 90% RH Non-Condensed
Altitude -60 m (-197 Ft) to 3000 m (9843Ft) -60 m (-197 Ft) to 10000 m (32810 Ft)
Let the projector acclimatize after unpacking. Neglecting this may result in a startup failure of the Light Pro-
cessor Unit.
Cooling requirements
The projector is fan cooled and must be installed with sufficient space around the projector head, minimum 10 cm (4 inch) to ensure
sufficient air flow. It should be used in an area where the ambient temperature, as measured at the projector air inlet , does not
exceed +40°C (+104°F).
Clean air environment
A projector must always be mounted in a manner which ensures the free flow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufacturer’s recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on the projector’s optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contam-
inants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will
be noneffective and impracticable. Damage of this nature is under no circumstances covered under the manufacturer’s warranty
and may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacturer reserves the right to refuse repair if a projector has been subject to
knowingly neglect, abandon or improper use.
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2. Installation preparations
Main Power requirements
The HDX operates from a nominal mono phase power net with a separate earth ground PE.
Power requirements : 110-130V/200-240 V, 15A, 50-60Hz
The power cord required to connect the projector with the power net is delivered with the projector.
Projector weight
Do not underestimate the weight of the HDX. The projector weights about ±50 kg (±111 lb.) without lens. Be sure that the pedestal
on which the projector has to be installed is capable of handling five (5) times the complete load of the system.
2.2 Unpacking the projector
What has to be done ?
Upon delivery, the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Fur-
thermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector has arrived at the
installation site, it needs to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
After unpacking let the projector acclimatize to a room temperature higher then 10°C (50°F) and lower then
40°C (104°F). Neglecting this may result in a start up failure of the Light Processor Unit.
Necessary tools
cutter knife
How to unpack
1. Remove the banding around the carton box, by releasing the fastening clips as illustrated, and open the box.
Image 2-1
Opening box
2. Remove the small box on top of the projector. This box contains the accessories such as manuals, remote control, etc.
14 R5906070 HDX 4K 07/11/2017

2. Installation preparations
Image 2-2
Remove carton and foam rubber
3. Take out the foam rubber.
4. Take out the projector.
Save the original shipping cardboard box and packing material. They will be necessary if you ever have to
ship your projector. For maximum protection, repack your projector as it was originally packed at the factory.
A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse
this foam and plastic back each time you transport the projector. This to prevent intrusion of dust and foreign
particles.
The lens is delivered in a separate box.
2.3 Initial inspection
General
Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is
unpacked, inspect for any damage that may have occurred in transit. Save all packing material until the inspection is completed. If
damage is found, file claim with carrier immediately. The Barco Sales and Service office should be notified as soon as possible.
The packaging of the HDX is provided with a shock-watch label. If this shock-watch label was triggered (red
colored at arrival) during transport, that indicates that the package was possibly roughly handled by the trans-
port company. In this case, the instructions mentioned on the label, should be followed, which are: adding
a note on the “bill of lading” and informing the transport company and the Barco sales and service office as
soon as possible.
Box content
After unpacking the projector it is recommended to check if all following items where included:
R5906070 HDX 4K 07/11/2017 15

2. Installation preparations
• Three power cords of 2.5 meter, one CEE (7), one NEMA L6-20P and one CH2–16P
• One Quick Start guide
• One Safety manual
• One Web site reference sheet
• One remote control unit (RCU)
• 2 batteries for the RCU.
One xenon lamp is mounted inside the lamp house at delivery. The projector lenses are not included in the
package of the projector.
Mechanical check
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and
scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon
as possible if this is not the case.
2.4 HDX flight case
Introduction of the HDX flight case
The HDX flight case is designed to transport the HDX in a safe and secure manner. The four caster wheels, provided with breaks,
and the four handles make the HDX flight case easy to handle. The floor of the flight case wagon is equipped with two small covered
compartments to store the remote control and the rigging clamps.
Image 2-3
HDX Flight case
Order number flight case: R9864090
The dimensions of the flight case are optimal for maximum utilization of the floor area of a truck. The cover of the HDX flight case
has 4 stacking dishes, which allows to stack the flight cases.
WARNING:Maximum stack two (2) HDX flight cases high. Never higher.
2.5 Projector configurations
The different configurations
Depending on the installation the projector can be mounted in different ways, the different configurations are:
1. Front / Table (F/T)
2. Front / Ceiling (F/C) (upside down)
3. Front / Ceiling (F/C) (table position)
4. Rear / Table (R/T)
5. Rear / Ceiling (R/C) (upside down)
6. Rear / Ceiling (R/C) (table position)
16 R5906070 HDX 4K 07/11/2017