Bartec POLARIS B7-72V1 Series User manual

GmbH
Contact:
Max-Eyth-Straße 16
Phone: [phone]
[email protected]
97980 Bad Mergentheim
Fax: [phone]
Download:
Germany
www.bartec.de/automation-download/
User Manual - TRANSLATION
POLARIS PROFESSIONAL
POLARIS Panel PC Professional 15" up to 24"
Type B7-72V1-….
ATEX
Zone 2 / 22
Document no. B1-72V1-7D0003
Status: 23 October 2019
Reservation: Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
Contents
Page
English
1-66
Appendix
Declaration of Conformity

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Table of Contents
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Table of Contents
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1. Basic Safety Instructions.................................................................................................................... 1
1.1 Notes on this manual ................................................................................................................ 1
1.1.1 Languages.................................................................................................................... 2
1.1.2 Changes to the document ............................................................................................ 2
1.2 Handling the Product................................................................................................................. 2
1.3 Use in Accordance with the Intended Purpose ......................................................................... 2
1.3.1 Exclusive Purpose ........................................................................................................ 2
1.3.2 Improper Use................................................................................................................ 2
1.4 Owner’s/Managing Operator’s Obligations ............................................................................... 3
1.5 Safety Instructions..................................................................................................................... 3
1.5.1 General Safety Instructions .......................................................................................... 3
1.6 Safety Instructions for Operation............................................................................................... 3
1.6.1 Upkeep ......................................................................................................................... 3
1.6.2 Maintenance ................................................................................................................. 3
1.6.3 Inspection ..................................................................................................................... 4
1.6.4 Repairs ......................................................................................................................... 4
1.6.5 Commissioning ............................................................................................................. 4
1.7 Ex Protection Type, Certification and Standards ...................................................................... 4
1.8 Warranty.................................................................................................................................... 4
2. Product Description ............................................................................................................................ 6
2.1 Definition ................................................................................................................................... 6
2.2 Schematic diagram ................................................................................................................... 8
3. Technical Data ..................................................................................................................................... 9
3.1 POLARIS Panel PC Professional.............................................................................................. 9
3.1.1 Explosion Protection..................................................................................................... 9
3.1.2 General data............................................................................................................... 10
3.1.3 Characteristics POLARIS Panel PC 15" Professional ................................................ 11
3.1.4 Characteristics POLARIS Panel PC Professional 15" Sunlight .................................. 11
3.1.5 Characteristics POLARIS Panel PC Professional 17.3" ............................................. 12
3.1.6 Characteristics POLARIS Panel PC Professional 19.1" ............................................. 12
3.1.7 Characteristics POLARIS Panel PC Professional 24" ................................................ 13
3.2 Keyboard................................................................................................................................. 14
3.2.1 Explosion Protection................................................................................................... 14
3.2.2 General Data .............................................................................................................. 14
3.2.3 Characteristics Enclosure for mouse and keyboard ................................................... 15
3.3 Finger mouse, Trackball, Touchpad and Joystick................................................................... 15
3.3.1 Explosion protection ................................................................................................... 15
3.3.2 General Data .............................................................................................................. 16
3.3.3 Variants ...................................................................................................................... 16
3.4 USB Smart Device .................................................................................................................. 17
3.4.1 Explosion protection ................................................................................................... 17
3.4.2 Technical data ............................................................................................................ 17
3.4.3 Electric data (USB standard) ...................................................................................... 18
3.4.4 Technical data (Bluetooth).......................................................................................... 18
3.4.5 Technical data (WLAN)............................................................................................... 18
3.5 Product Labelling .................................................................................................................... 19
4. Transport and Assembly .................................................................................................................. 20
4.1 Transport................................................................................................................................. 20
4.2 Intermediate Storage............................................................................................................... 20
4.3 Scope of delivery..................................................................................................................... 20
4.3.1 Accessorial optional.................................................................................................... 20
4.4 Assembly................................................................................................................................. 21
4.4.1 Installation options...................................................................................................... 21
5. Installation.......................................................................................................................................... 22
5.1 Requirements.......................................................................................................................... 22
5.2 Mechanical Installation............................................................................................................ 23
5.2.1 Installation in 3G-/3D enclosure ................................................................................. 24

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5.2.2 Installation as a System Solution in the Stainless Steel Enclosure ............................ 25
5.2.3 Table mounting swivel/tilt (Stainless steel enclosure "Exclusive II")........................... 27
5.3 Electrical Installation ............................................................................................................... 28
5.3.1 Installation guidelines ................................................................................................. 28
5.4 Terminal compartments .......................................................................................................... 29
5.5 PE conductor connection ........................................................................................................ 30
5.6 Terminal compartment X10..................................................................................................... 31
5.6.1 Cable entries .............................................................................................................. 31
5.6.2 Supply voltage terminal assignment........................................................................... 31
5.6.3 Ethernet terminal assignment ..................................................................................... 32
5.6.4 RS422 interface.......................................................................................................... 32
5.6.5 RS485 interface.......................................................................................................... 33
5.6.6 BARTEC PROFIBUS-DP Interface (optional)............................................................. 34
5.6.7 TTY interface (optional) .............................................................................................. 35
5.6.8 RS232 interface (optional) .......................................................................................... 36
5.6.9 Siemens PROFIBUS-DP interface (optional) ............................................................. 37
5.6.10 USB interface (onto terminals optional)...................................................................... 38
5.6.11 Interface RS232/USB (optional) ................................................................................. 38
5.7 Terminal compartment X1....................................................................................................... 39
5.7.1 Cable entries .............................................................................................................. 39
5.7.2 Connection of a keyboard to the POLARIS (optional) ................................................ 39
5.7.3 Power-limited USB interface for memory stick ........................................................... 40
5.7.4 Fibre-optic port (optional)............................................................................................ 41
5.8 EMC (Electromagnetic Compatibility) ..................................................................................... 42
5.8.1 Voltage Supply (AC and DC Variants)........................................................................ 42
5.8.2 Back-up fuse............................................................................................................... 43
5.8.3 Interference suppression ............................................................................................ 43
5.8.4 Shielding..................................................................................................................... 44
5.8.5 Connection of shielding .............................................................................................. 44
5.8.6 Examples of Shielding Connections ........................................................................... 44
5.8.7 Ethernet ...................................................................................................................... 45
6. Commissioning.................................................................................................................................. 46
6.1 Final Inspection....................................................................................................................... 46
7. Operation............................................................................................................................................ 47
7.1 Operating System ................................................................................................................... 47
7.2 Commissioning Software ........................................................................................................ 48
7.2.1 Windows 10 Iot Enterprise LTSB................................................................................ 48
7.2.2 Windows 7 Ultimate .................................................................................................... 48
7.3 On-board Bartec Recovery Solution ....................................................................................... 49
7.3.1 Bartec Recovery Solution ........................................................................................... 49
7.3.2 Start of the device in the Recovery mode................................................................... 49
7.3.3 Recovery surroundings............................................................................................... 49
7.3.4 Recovery application .................................................................................................. 50
7.3.5 Restoration in the work state ...................................................................................... 51
7.3.6 Finish the recovery ..................................................................................................... 53
7.4 Recovery/Backup Function ..................................................................................................... 54
7.4.1 Recovery-Stick Image................................................................................................. 54
7.4.2 Backup........................................................................................................................ 55
7.4.3 Switching Off and Shutting Down ............................................................................... 55
7.5 Network (Ethernet) setup with Windows XP ........................................................................... 56
7.5.1 Requirements ............................................................................................................. 56
7.6 Touch Screen.......................................................................................................................... 57
8. Faults and Troubleshooting ............................................................................................................. 58
9. Maintenance, Inspection, Repair...................................................................................................... 59
9.1 Maintenance intervals ............................................................................................................. 59
9.2 Inspection................................................................................................................................ 59
9.3 Maintenance and Repair Work................................................................................................ 59
9.3.1 Instructions for Repairs............................................................................................... 60
10. Disposal.............................................................................................................................................. 60

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11. Dispatch and Packaging Instructions ............................................................................................. 60
12. Accessories, Spare Parts ................................................................................................................. 61
13. Order Numbers .................................................................................................................................. 62
14. Additional Information ...................................................................................................................... 63
Appendix - Declaration of Conformity

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1. Basic Safety Instructions
1.1 Notes on this manual
The user manual is a constituent part of the product. It must be kept in the direct vicinity
of the device and accessible at all times to installation, operating and maintenance
personnel.
It contains important notes, safety instructions and test certificates which are necessary
for perfect functioning when the devices are being operated and handled.
The user manual is written for all people who carry out assembly, installation,
commissioning and maintenance work on the product, whereby the directives and
standards applicable to areas with a gas or dust atmosphere (99/92/EC, EN 60079-17,
EN 60079-19, IEC 60079-17, IEC 60079-19) must be observed when doing such work.
Familiarity with and strict adherence to the safety instructions and warnings in this
manual are essential for safe installation and commissioning. Careful handling and
consistent observation of these instructions can prevent accidents, personal injuries and
damage to property.
The illustrations in these operating instructions serve to make the information and
descriptions more clear. They are not necessarily true to scale and may deviate slightly
from the actual construction of the device.
Safety instructions and warnings are specially highlighted in this manual and marked by
symbols.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
ATTENTION
ATTENTION identifies a potentially damaging situation which, if not avoided, could
damage the equipment or something in its environment.
Important instructions and information on effective, economical and environmentally
compatible handling.
Please read carefully before commissioning the devices.

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1.1.1 Languages
The original user manual is written in German. All other available languages are translations
of the original user manual.
The user manual is available in German and English. If you require any other languages,
please ask BARTEC or request them when placing the order.
1.1.2 Changes to the document
BARTEC reserves the right to alter the contents of this document without notice. No
guarantee is given for the correctness of the information. In case of doubt, the German
safety instructions shall apply because it is not possible to rule out errors in translation or in
printing. In the event of a legal dispute, the “General Terms and Conditions” of the BARTEC
group shall apply in addition.
The respective up-to-date versions of data sheets, manuals, certificates, EC Declaration of
Conformity may be downloaded at www.bartec-group.com under products and solutions
in the area “Automatic Technology” or ordered directly from BARTEC GmbH.
1.2 Handling the Product
The product described in these operating instructions has been tested and left the factory
in perfect condition as regards meeting safety requirements. To maintain this condition and
ensure that this product operates perfectly and safely, it may be used only in the manner
described by the manufacturer. Appropriate transportation, suitable storage and careful
operation are also essential for the perfect and safe operation of this product. The POLARIS
must be installed properly and securely if it is to work perfectly and correctly.
The safe and perfect mounting of the POLARIS is a precondition for faultless and correct
operation.
1.3 Use in Accordance with the Intended Purpose
1.3.1 Exclusive Purpose
It is used exclusively in combination with operating devices which satisfy the requirements
for Overvoltage Category I.
The POLARIS PROFESSIONAL Panel PCs have been designed specially for use in
hazardous (potentially explosive) areas in Zone 2 and Zones 22.
It is essential to observe the permissible operational data for the device being used.
1.3.2 Improper Use
Any other use is not in accordance with the intended purpose and can cause damage and
accidents. The manufacturer will not be liable for any use beyond that of its exclusive
intended purpose.

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1.4 Owner’s/Managing Operator’s Obligations
The owner/managing operator undertakes to restrict permission to work with the POLARIS
to people who:
are familiar with the basic regulations on safety and accident prevention and have
been instructed in the use of the POLARIS;
have read and understood the documentation, the chapter on safety and the
warnings.
The owner/managing operator must check that the safety regulations and accident
prevention rules valid for the respective application are being observed.
1.5 Safety Instructions
1.5.1 General Safety Instructions
Take the device out of the hazardous area before wiping it with a dry cloth or cleaning
it!
Do not open devices in a hazardous area.
The general statutory regulations or directives relating to safety at work, accident
prevention and environmental protection legislation must be observed, e.g. the
German industrial health and safety ordinance (BetrSichV) or the applicable national
ordinances.
In view of the risk of dangerous electrostatic charging, wear appropriate clothing and
footwear.
Avoid the influence of heat that is higher or lower than the specified temperature
range.
Protect the device from external influences! Do not expose the device to any
caustic/aggressive liquids, vapours or mist! In the event of malfunctioning or damage
to the enclosure, take the device out of the potentially explosive area immediately
and bring it to a safe place.
1.6 Safety Instructions for Operation
1.6.1 Upkeep
For electrical systems the relevant installation and operating regulations must be complied
with (e.g. Directive 99/92/EC, Directive 94/9/EC and the national applicable ordinances, EN
60079-14, IEC 60079-14, and the DIN VDE 0100 series)!
The disposal of this equipment must comply with the national regulations on the disposal of
waste.
1.6.2 Maintenance
Regular servicing is not necessary if the equipment is operated correctly in accordance with
the installation instructions and environmental conditions. In this context, please refer to
Chapter "Maintenance, Inspection, Repair".

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1.6.3 Inspection
Under EN 60079-17, EN 60079-19, IEC 60079-17 and IEC 60079-19, the owner/ managing
operator of electrical installations in hazardous areas is obliged to have these installations
checked by a qualified electrician to ensure that they are in a proper condition.
1.6.4 Repairs
Repairs on explosion-protected operating equipment may be done only by authorised
persons working in accordance with the latest developments in technology and using
original spare parts. The applicable regulations must be observed.
1.6.5 Commissioning
Before commissioning, check that all components and documents are there.
1.7 Ex Protection Type, Certification and Standards
Markings specifying Ex protection and certification are put on the device. For Ex protection
markings, see Chapter 3 "Technical Data".
The POLARIS PROFESSIONAL Panel PCs conform to Directive 94/9/EC for devices and
protective systems for use to their intended purpose in potentially explosive areas (ATEX
Directive). For the standards conformed to, see Chapter 3 "Technical Data".
1.8 Warranty
WARNING
It is not permissible to make any modifications or implement any conversions
unless the manufacturer gives his approval in writing.
If components other than those specified are used, protection against explosion can no
longer be assured. It cannot be guaranteed that parts procured from other suppliers
have been designed and produced in conformance to safety requirements and with the
necessary stress tolerance.
Contact the manufacturer to obtain approval before making any modifications or
conversions. Use only original spare parts and original expendable parts.
The manufacturer grants a complete guarantee only and exclusively for the spare parts
ordered from him, the manufacturer.

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As a fundamental rule, our “General Conditions of Sale and Delivery” apply. These are
made available to the owner/managing operator at the latest on formation of a contract.
Guarantee and liability claims for personal injury and damage to property are excluded if
they are due to one or more of the following reasons:
use of the POLARIS for a purpose other than that for which it is intended.
incorrect installation, commissioning, operation and maintenance.
non-compliance with the instructions in the manual with respect to transport, storage,
assembly, commissioning, operation and maintenance.
structural modifications without our prior authorisation.
inadequate monitoring of components that are subject to wear
repairs done incorrectly.
disasters due to the effects of foreign matter or Act of God (events outside human
control).
We guarantee the POLARIS and its accessories for a period of 1 year starting on the date
of delivery from the Bad Mergentheim factory. This guarantee covers all parts of the delivery
and is restricted to the replacement free of charge or the repair of the defective parts in our
Bad Mergentheim factory. As far as possible, the delivery packaging should be kept for this
purpose. In the event of such a claim, the product must be returned to us after written
arrangement. The customer cannot claim to have the repairs done at the site of installation.

Product Description
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2. Product Description
2.1 Definition
The POLARIS PROFESSIONAL Panel PC Series are the all-rounders for machine-
oriented operation and observation in hazardous areas. The Panel PCs have a high-
resolution display with a touchscreen of up to 24" and offer the optimum interface and
brilliant images for every application.
Illustration 1: POLARIS PROFESSIONAL Panel PC series
The POLARIS PROFESSIONAL Panel PC series is open to a great number of software
applications. The pre-installed, multi-lingual Windows® 7 Ultimate operating system
(optional Windows® 10 IoT LTSB) allows the use of its standard visualisation or the BMS-
Graf-pro 7 visualisation software from BARTEC.
Illustration 2: Visualization software BMS-Graf-pro Version 7

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This is facilitated by a faster Intel® Atom™ E3845, 4 x 1.91 GHz, which allows an excellent
execution of extensive applications locally too. Robust hard disks or solid-state drives are
available as storage media also.
Ethernet (copper or fibre optic), USB, PROFIBUS-DP, serial interfaces and optional WLAN
offer reliable interfaces to the control system or to the control in safe areas.
High-quality keypads in various languages and a variety of mouse versions enhance the
operating comfort.
Illustration 3: Keyboard and Trackball
The use of the power-limited USB interface (max. 100 mA), socket type A allows data to be
transferred easily, stored, and saved for system restoration by means of a BARTEC
recovery stick. (Do not insert the memory stick in an explosive atmosphere, see chapter
“Power-limited USB interface for memory stick”on page 40.)
The front-panel mounting design makes installation easy. On request, the devices are also
available as a ready-made system solution in a stainless steel enclosure for wall, floor or
ceiling mounting.
For particularly harsh areas of use with temperatures as low as down to -40 °C, we equip
the POLARIS series with electrical heating. On request, we produce customised solutions
with more command and signalling devices.
Illustration 4: Turn-key system solution in stainless steel enclosure "Exclusive"

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2.2 Schematic diagram
PC Ethernet
RS422/ 232 /...
PLC
Illustration 5: System configuration with Touch operation
Ethernet
e.g. RS422/ 232 /...
BCS 3678
PLC
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Illustration 6: System configuration with external keyboard and mouse

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3. Technical Data
3.1 POLARIS Panel PC Professional
3.1.1 Explosion Protection
Type
B7-72V1-....
Ex protection type ATEX
II 3G Ex nA IIC T4 Gc resp.
II 3D Ex tc IIIC T120 °C Dc
Standards
EN 60079-0:2012 +A11:2013
EN 60079-15:2010
EN 60079-31:2014
EN 60079-18:2015
Specific conditions
-Do not connect or open terminal compartments
while the voltage supply is active.
-Always use a cable gland when inserting external
cables and connectors into the junction box.
-There must be equipotential bonding along the
entire course of the installation.
-Make sure there are no high-energy charging
mechanisms at the user interface on the display
units or accessories (e.g. pneumatic particle
transport) during use.
Zone 22 Dust:
-The IP protection rating must be ensured by fitting
the devices into IP enclosures.
Directives
94/9/EG
2004/108/EG
Product marking

Technical Data
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3.1.2 General data
Construction
Front panel fitting; Optional turn-key system
solutions in a stainless steel enclosure as wall,
floor or ceiling mounting versions.
Computer capacity
Intel® Atom™ E3845, 4 x 1.91 GHz
RAM: 4 GB or 8 GB
100 GB HD or 128 GB SSD (MLC)
Operating system
Windows® 7 Ultimate
Windows® 10 IoT LTSB
Open platform for customer-specific visualization
software, e. g. ProTool,
WIN CC flexible, etc.
Interface
(basic version)
1 x Ethernet 100/10BaseT
1 x RS422
1 x USB
1 x USB socket, type A (power limited)
2 x PS/2 for POLARIS, zone 2, keyboard
and mouse
Optional interface modules
1 x Ex d USB connection
(e. g. connection by means of WLAN)
Display
Antireflection coating glass pane
Optional touchscreen
Power supply
AC 90 V to 253 V ± 10 %, 50 Hz to 60 Hz
DC 24 V ±10 %
Max. power consumption
Pmax < 100 W depending on the version
Relative air humidity
5 to 95 % non-condensing
Vibration
0.7 G/1 mm; 5 Hz-500 Hz pulse in all 3 axes
Schock
15 G, 11 ms pulse in all 3 axes
Material
Front
Rear panel
Polyester foil on anodised aluminium plate
(conditionally UV-resistant)
galvanised sheet steel, bichromated
Protection class
Front
Rear site
IP65
IP54
Optional approved accessories
-Keyboard
-Mouse variants
-Memory stick
-WLAN

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3.1.3 Characteristics POLARIS Panel PC 15" Professional
Display
15" graphics-capable TFT display
XGA resolution
1024 x 768 pixels
-16.7 million colours
Brightness 350 cd/m2
Visible surface approx. 304 x 228 mm
Contrast 400:1
Backlighting
CFL technology, Service life
approx. 50,000 hours (at +25 °C)
Permissible ambient temperature
Storage/Transport
Operation
-20 °C to +50 °C
0 °C to +50 °C
Dimensions
(width x height x depth)
411 mm x 332 mm x approx. 135 mm
Wall cut-out
(width x height)
394.5 mm x 315.5 mm + 0.5 mm
Weight
approx. 12 kg
3.1.4 Characteristics POLARIS Panel PC Professional 15" Sunlight
Display
-15" graphics-capable TFT display
-XGA resolution
-1024 x 768 pixels
-16.7 million colours
-Brightness 1000 cd/m2
-Visible surface approx. 304 x 228 mm
Contrast 700:1
Backlighting
LED technology, Service life
approx. 50,000 hours (at +25 °C)
Permissible ambient temperature
Storage/Transport
Operation
-20 °C to +60 °C
-20 °C to +60 °C
Dimensions
(width x height x depth)
411 mm x 322 mm x approx. 135 mm
Wall cut-out
(width x height)
394,5 mm x 315,5 mm ± 0.5 mm
Weight
approx. 12 kg

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3.1.5 Characteristics POLARIS Panel PC Professional 17.3"
Display
17.3" graphics-capable TFT display
Full HD resolution
1920 x 1080 pixels
16.7 million colours
Brightness 400 cd/m2
Visible surface approx. 302 x 215 mm
Contrast 600:1
Backlighting
LED technology, Service life
approx. 50,000 hours (at +25 °C)
Permissible ambient temperature
Storage/Transport
Operation
-20 °C to +50 °C
0 °C to +50 °C
Dimensions
(width x height x depth)
503 mm x 314 mm x ca. 135 mm
Wall cut-out
(width x height)
489 mm x 300 mm + 0,5 mm
Weight
approx. 15 kg
3.1.6 Characteristics POLARIS Panel PC Professional 19.1"
Display
19.1" graphics-capable TFT display
SXGA resolution
1280 x 1024 pixels
16.7 million colours
Brightness 300 cd/m2
Visible surface approx. 380 x 305 mm
Contrast 1300:1
Backlighting
CFL technology, Service life
approx. 40,000 hours (at +25 °C)
Permissible ambient temperature
Storage/Transport
Operation
-20 °C to +50 °C
0 °C to +50 °C
Dimensions
(width x height x depth)
498 mm x 400.5 mm x approx. 135 mm
Wall cut-out
(width x height)
484 mm x 386.5 mm + 0.5 mm
Weight
approx. 15 kg

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3.1.7 Characteristics POLARIS Panel PC Professional 24"
Display
24" graphics-capable TFT display
Full HD resolution
1920 x 1080 pixels
16.7 million colours
Brightness 300 cd/m2
Visible surface approx. 521 x 299 mm
Contrast 3000:1
Backlighting
LED technology, Service life
approx. 40,000 hours (at +25 °C)
Permissible ambient temperature
Storage/Transport
Operation
-20 °C to +50 °C
0 °C to +50 °C
Dimensions
(width x height x depth)
644 mm x 406 mm x approx. 135 mm
Wall cut-out
(width x height)
630 mm x 392 mm + 0.5 mm
Weight
approx. 21 kg

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3.2 Keyboard
3.2.1 Explosion Protection
Type
B7-72VZ-40..
Ex protection type ATEX
II 3G Ex nA IIC T4 Gc
II 3D Ex tc IIIC T120°C Dc
Standards
EN 60079-0:2012 + A11:2013
EN 60079-15:2010
EN 60079-31:2014
3.2.2 General Data
Construction
Front panel fitting
Material
Polyester foil on aluminium sheet
(conditionally UV-resistant)
Protection class (front)
IP65
Dimensions (width x height)
420 mm x 170 mm
Wall cut-out (width x height)
391 mm x 140 mm
Installation depth
18 mm
Weight
approx. 700 g
Other features
Keyboard available in various languages
Dimensions and wall cut-out for keyboard (mm)
All hole diameter: 3.3 mm