Baumalight IXP Series User manual

IXP Series Hydraulic Tree Shear
OPERATOR’S MANUAL
Issue Date: May 2023

Following is a list of videos and documents available on Baumalights website and also on YouTube to
help and enhance maintaining the tree shear. The list below was current at the time this manual was
issued. Additional content may be available.
Activity ID Number Activity Name Description Item Available
230 Greasing And Replacing
Pins.
Lubricating Pivot Points And
When To Change Pins. Video
2

TABLE OF CONTENTS
1 INTRODUCTION ��������������������������������������������������������������������������������������������������������������������������������� 4
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������������� 4
1�2 Intended Use And Foreseeable Misuse ������������������������������������������������������������������������������������ 4
2 SAFETY������������������������������������������������������������������������������������������������������������������������������������������������ 5
2�1 Safety Alert Symbol And Safety Words ������������������������������������������������������������������������������������ 5
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������������� 5
Prepare For Emergencies ���������������������������������������������������������������������������������������������������������� 6
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 6
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 6
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 6
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 7
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������ 7
Detach Tree Shear Safely����������������������������������������������������������������������������������������������������������� 7
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 8
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������������� 9
3 SAFETY SIGNS��������������������������������������������������������������������������������������������������������������������������������� 10
4 OPERATION �������������������������������������������������������������������������������������������������������������������������������������� 12
4�1 Preparation For Use ����������������������������������������������������������������������������������������������������������������� 12
4�2 Pre-Operation Check List �������������������������������������������������������������������������������������������������������� 12
4�3 Hydraulic Connections ������������������������������������������������������������������������������������������������������������ 13
4�4 Electrical Connections������������������������������������������������������������������������������������������������������������� 13
4�5 Machine Components �������������������������������������������������������������������������������������������������������������� 15
4�6 Attach Tree Shear ��������������������������������������������������������������������������������������������������������������������� 16
4�7 Transporting������������������������������������������������������������������������������������������������������������������������������ 16
4�8 Detach Tree Shear �������������������������������������������������������������������������������������������������������������������� 16
4�9 First Time User Tips ����������������������������������������������������������������������������������������������������������������� 17
4�10 Field Operation ����������������������������������������������������������������������������������������������������������������������� 17
5 SERVICE AND MAINTENANCE������������������������������������������������������������������������������������������������������ 19
5�1 Maintenance������������������������������������������������������������������������������������������������������������������������������ 19
5�2 Inspections�������������������������������������������������������������������������������������������������������������������������������� 19
5�3 Lubrication �������������������������������������������������������������������������������������������������������������������������������� 20
6 TROUBLESHOOTING ���������������������������������������������������������������������������������������������������������������������� 21
7 STORAGE������������������������������������������������������������������������������������������������������������������������������������������ 22
7�1 Storing ��������������������������������������������������������������������������������������������������������������������������������������� 22
7�2 Remove From Storage ������������������������������������������������������������������������������������������������������������� 22
BAUMALIGHT ATTACHMENT WARRANTY������������������������������������������������������������������������������������� 23
3

1 INTRODUCTION
Congratulations on your choice of a Baumalight
Tree Shear. This equipment has been designed
and manufactured to meet the needs of a
discriminating buyer.
This new and unique design allows us to build it
very economically and makes it a very compact
unit for storage and transport. The enhanced
visibility make the tree shear easy and efcient to
operate. Hydraulic controls are easy to adjust and
operate.
The debris guard is standard equipment on all
tree shears. It is recommended that the tree shear
never be operated with out one.
Safe, efcient and trouble free operation of your
tree shear requires that you and anyone else who
will be operating or maintaining the tree shear,
read and understand the Safety, Operation,
Maintenance and Troubleshooting information
contained within the Operator’s Manual.
This manual covers the Baumalight excavator
mounted Tree Shear. Use the Table of Contents as
a guide to locate required information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the operator’s seat and
facing in the direction of travel.
1�1 Overview
The tree shear is designed to be used by
experienced operators, trained in the safe operation
of an excavator and trained in the hazards related
to using the tree shear and the safe use of the
tree shear for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the tool.
Care is required to ensure that the tree shear will
not come across metallic objects, stones or other
materials.
Tree shears are not designed for use in hazardous
atmospheres where there is a risk of re or
explosion due to ammable gases or vapours. Use
in hazardous, explosive atmospheres is prohibited.
Serious injury or death of the operator or bystanders
may be caused if the tool is misused. Misuse may
also cause damage to the machine carrying the
shear.
1�2 Intended Use And Foreseeable
Misuse
4

2 SAFETY
You must read, understand and follow the
instructions given by the operating unit
manufacturers, as well as the instructions in this
manual.
The safety information in this manual is denoted by
the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property�
2�1 Safety Alert Symbol And Safety
Words
2�2 Operational Hazards
^ WARNING
Prevent serious injury or death�
Read and understand this manual before
operating the tree shear�
Always lower shear to ground, stop
engine and remove key before leaving
operators seat�
Never allow anyone near the tree shear
or in area where tree ma fall during
operation�
Travel at a safe speed�
^ WARNING
Prevent serious injury or death from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lock out power source
before adjusting or servicing�
^ WARNING
Use tree shear only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
5

^ WARNING
Prevent serious injury or death�
Verify tree shear is locked to quick
attach before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-7603.
Prepare For Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to your
phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone with tree shear.
• NEVER use tree shear as a work platform.
• NEVER allow passengers on tree shear.
Lower Operating Speed
• Lower operating speed while loading, unloading
or performing heavy operations.
• Keep tree shear low and move at slow speeds
on rough or uneven terrain.
6

Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry tree shear close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines & Underground
Utilities
^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
• Check clearance before raising equipment.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
Detach Tree Shear Safely
Detach tree shear on a rm and level surface. Tree
shear may fall over if detached on sloping or soft
surface. Be sure people, livestock and pets are
clear of machinery.
Relieve hydraulic pressure before disconnecting
hydraulic hoses.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported tree shear can fall,
resulting in death or serious injury�
Never enter the area under a raised tree
shear�
A raised tree shear can lower unexpectedly,
resulting in death or serious injury.
NEVER enter area under a raised tree shear.
Lower tree shear to ground, engage parking brake,
shut off engine and remove key before servicing.
Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmuffs or earplugs to protect
against objectionable or uncomfortable
loud noises�
7

Hazards From Modifying Equipment
Do not make any alterations to your tree shear.
Altering the equipment may cause unsafe
conditions and may void the manufacturer’s
warranty.
Avoid High Pressure Fluids
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age,
damage and exposure�
Use body and face protection while
searching for leaks� A tiny, almost
invisible leak can penetrate the skin,
thereby requiring immediate medical
attention�
Use wood or cardboard to detect
hydraulic leaks, never use your hands�
Escaping uid under pressure can penetrate the
skin causing serious injury.
Prevent the hazard by relieving pressure (See
skid steer Operator’s Manual) before connecting
or disconnecting hydraulic hoses. Verify all
connections are tight before applying pressure.
Search for leaks with a piece of cardboard or wood.
Protect hands and body from high pressure uids.
If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or serious infection
may result.
Avoid Wood Dust Inhalation
^ WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^ WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
8

2�3 Maintenance Hazards
Before servicing, park machine on a rm and
level surface, set parking brake, chock wheels,
and place a “Do Not Operate” tag on control
panel. Read and understand this manual. If you
do not understand any part of the manual, contact
Baumalight at 866-820-7603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603 before you weld, cut/
drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
• Park machine on rm, level surface.
• Engage parking brake�
• Turn engine off and remove key�
• Place “Do Not Operate” tag on
control panel�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment
appropriate for the job�
^ WARNING
Burn hazard�
Hot and high pressure hydraulic oil�
Allow oil to cool before servicing�
^ WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^ WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
9

3 SAFETY SIGNS
The two and four panel safety decals are pictorial
and have a yellow background. The panel with a
triangle indicates the potential hazard. The panel
without a triangle indicates how to avoid the hazard.
If any of the decals are missing, are damaged, or
if you do not understand the decal, please contact
your dealer.
A
B
C
E
C
F
D
A. D005522 ^WARNING - Remove key before
servicing.
D005522
B. D005029 ^WARNING - Read and understand
safety signs on the machine and operating
instructions in this manual before operating
machine.
D005029
10

C. D005039 ^WARNING - Pressurized uid
hazard. Pressurized uids can penetrate the
skin. Do not check for leaks with your hands.
Keep back a safe distance when pressurized.
D005039
D. D005262^WARNING - P65 warning
information.
WARNING: This product can expose you to chemicals
including 1,3-Butadiene and lead, which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
D005262
E. D003375 ^WARNING - warning information.
F. D005030 ^WARNING - Pressurized uid
hazard. Pressurized uids can penetrate the
skin. Do not check for leaks with your hands.
Keep back a safe distance when pressurized.
D005030
11

^ WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^ WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
Although the tree shear has been carefully
inspected and checked prior to shipment from
manufacturer, it is recommended that the unit be
thoroughly inspected.
Check all bolts for tightness and remove all shipping
tags, bags, skids, and blocking.
Review and understand this manual and operating
unit manual.
Remove any masking materials afxed during
painting. Inspect equipment to verify that
nameplates and all safety warning, caution signs
and decals provided with the equipment are in
place and clearly visible.
4 OPERATION
4�1 Preparation For Use
4�2 Pre-Operation Check List
• Verify that tree shear is properly attached to
excavator.
• Verify that hydraulic hoses and electrical cable
(if equipped) are properly connected.
• It is operators responsibility to perform
the following checks prior to operation of
equipment.
• Review and understand this manual and
operating unit manual.
• Verify safety decals are installed and
legible. Replace if damaged or missing.
• Verify that all hardware is tight.
• Inspect hoses and ttings for wear, damage
and leaks. Replace damaged or leaking
hoses before use.
• Verify that local utilities have marked all
underground wires, cables and pipelines.
• Refer to operating unit operator’s manual
for prestarting instructions.
Visually inspect the unit before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all excavator pre-start instructions, and be
sure that all recommended steps and procedures
have been followed.
Note: Always keep the weight of the machine in
mind. Never position body in line of impact.
12

4�3 Hydraulic Connections
^ WARNING
Pressurized uids can penetrate the
skin�
Disconnect and lock out power source
before disconnecting and/or connecting
hydraulic hoses�
Hydraulic hoses that connect Incisor control valve
to excavator are not provided with the Incisor. The
IXP308G uses 3/8 in. hoses. All other IXP models
will use 1/2 in. hoses. Hose length will vary based
on size of excavator.
1. Route hoses through openings (A) in frame.
A
2. Remove cover and connect supply hose and
return hose to A ports (B) on valve. Install cover.
3. Route hoses along boom and connect to
excavator hydraulic system.
B
4�4 Electrical Connections
Electrical wire that runs from the Incisor valve to
the remote pendent is not provided with the Incisor.
Wire length will vary based on size of excavator.
1. Remove cover from remote pendent.
2. Route 12 gauge or larger wire (A) into pendent
through port on back of pendent.
3. Connect negative (-) wire (B) to free wire from
12v power supply wire with supplied connector
(C).
4. Attach supplied ring terminal to positive (+)
wire (D). Attach ring terminal to open terminal
on switch.
5. Install pendent cover.
A
B
C
D
13

6. Disassemble plug (E) and route other end of
wire (A) into plug.
7. Connect positive (+) wire (D) to terminal 1.
8. Connect negative (-) wire (B) to terminal 2.
9. Assemble plug (E).
E
D
B
10. Route connector (E) along boom and through
openings (F) in frame.
F
11. Attach connector (E) to valve (G).
G
14

4�5 Machine Components
A. Grabber Assembly
B. Pin-On Wedge Coupler
C. Shear Cylinder
D. Shear Blade
E. Pivot Cylinder
F. Pivot Assembly
A
B
C
D
E
F
15

4�6 Attach Tree Shear
^ WARNING
To prevent injury or machine damage
put transmission in park�
Never position yourself between
excavator and tree shear�
Only experienced and properly trained
operator’s should operate excavator
and tree shear�
Note: Use this procedure to connect to excavator
after the initial setup has been performed.
1. Read and follow all safety instructions.
2. Attach tree shear to excavator. See excavator
Operator’s Manual.
3. Connect hydraulic hoses. Verify hydraulic
hoses are clear of pinch areas and moving
parts.
4. Connect remote pendent connector (A) to
excavator 12 volt power supply.
A
5. Move to a clear open area to test functions.
^ WARNING
Always stop engine and remove key
before leaving operators seat�
1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Raise tree shear slightly off ground.
3. Verify hydraulics are disengaged.
4. Travel at a reasonable and safe speed.
4�7 Transporting
4�8 Detach Tree Shear
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Engage parking brake�
1. Park excavator on a level surface.
2. Lower tree shear to the ground.
3. Shut off engine and remove key.
4. Disconnect hydraulic hoses and electrical
harness.
5. Detach tree shear from excavator. See
Operator’s Manual.
16

• First, operate all functions in a clear area with
excavator at idle to get a good feel for the
controls.
• Raise tree shear slightly off ground
• Slow travel speed if pressure surges up close
to max psi. Doing this will greatly reduce jambs,
and with practice, will almost eliminate jambs.
^ WARNING
Always stop engine and remove key
before leaving operators seat�
^ WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
^ WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
4�9 First Time User Tips 4�10 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on rm, level surface.
2� Engage excavator parking brake�
^ WARNING
Never operate tree shear when other
people are in the vicinity�
Keep all shields in place�
Do not allow riders on excavator�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
^ WARNING
Prevent serious injury or death�
Operating unit must be equipped with a
forestry guard to protect the operator�
17

1. Attach tree shear to excavator. See Attach
Tree Shear in this section.
^ WARNING
Drilling, sawing, sanding or machining
wood products can expose you to wood
dust, a substance known to the State of
California to cause cancer�
Avoid inhaling wood dust or use a dust
mask or other safeguards for personal
protection� For more information go to
www�P65Warnings�ca�gov/wood�
^ WARNING
Wear an approved dust mask or
respirator�
Follow local, state and federal
regulations�
2. Operate hydraulics to open shear and clamps.
3. Position shear so tree is as far into rear of blade
opening as possible for most cutting power.
4. Position tree shear as low as possible when
cutting tree. Shear tree perpendicular to grain.
Do not cut with shear blade skewed to tree
axis. Shear blade may be damaged.
5. Move and hold pendent switch (A) and operate
hydraulics to rotate shear head perpendicular
to grain of tree.
1. Release control box switch and operate
hydraulics to close clamps and close shear
blade, cutting tree.
2. Swing or move excavator to desired location
and operate hydraulics to open clamps to drop
tree.
18

5 SERVICE AND MAINTENANCE
5�1 Maintenance
Maintenance Chart
General Inspection Inspect the unit for any buildup of
contamination (dirt, stones, etc.).
Daily
Hydraulic Hoses and Fittings Inspect for damage or wear. Replace
damaged or worn hoses and ttings.
Daily
Rotor Bearings Check bearings for side-to-side and up/
down movement. Replace bearings if
movement is found.
Every Week.
Rotor And Depth Roller
Bearings
Lubricate bearings. 1 pump every 250 hours
of use.
Blade To Cylinder Pivot Point Lubricate with water resistance grease. Every 4 hours of use.
All Other Pivot Points Lubricate with water resistance grease. Every 8 hours of use.
5�2 Inspections
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Lower shear to ground�
3� Engage excavator parking brake�
4� Shut off engine and remove key�
^ WARNING
Clean machine thoroughly before
service or maintenance procedures�
The health effects from exposure to
wood dust are due to chemicals in the
wood or chemical substances in the
wood created by bacteria, fungi, or
molds�
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age,
damage and exposure�
Use body and face protection while
searching for leaks� A tiny, almost
invisible leak can penetrate the skin,
thereby requiring immediate medical
attention�
Use wood or cardboard to detect
hydraulic leaks, never use your hands�
Inspect hydraulic hoses for damage and wear.
Replace damaged or worn hoses before operating
shear.
Inspect the unit for any buildup of contamination
(dirt, stones, etc.).
19

^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park excavator on a level surface�
2� Lower shear to ground�
3� Engage excavator parking brake�
4� Shut off engine and remove key�
1. Pump water resistant grease into pivot point
between blade and cylinder. Pivot point is
adequately lubricated once grease comes out
of bushing. Grease every 4 hours of use.
2. Pump water resistance grease into all other
pivot point lubrication ttings. Pivot point is
adequately lubricated once grease comes out
of bushing. Grease every 8 hours of use.
5�3 Lubrication
20
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