Baumer Hubner Berlin PMG10 Service manual

PMG10 • PMG10P incremental
Incremental encoder
with magnetic sensing
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
Mounting and operating instructions

TABLE OF CONTENTS
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
TABLE OF CONTENTS
1. IMPORTENT NOTES .............................................................................................................4
1.1 Symbol guide..................................................................................................................4
1.2 Intended use...................................................................................................................4
1.3 Exclusion from liability ....................................................................................................4
1.4 Maintenance and service life ..........................................................................................5
1.5 Approvals and warranty..................................................................................................5
1.6 Operating and storage temperature range .....................................................................5
1.7 Disposal (environmental protection) ...............................................................................5
2. SAFETY AND ATTENTION INSTRUCTIONS........................................................................6
2.1 Safety instructions .........................................................................................................6
2.2 Attention instructions for mounting and operation ..........................................................7
3. PREPARATION......................................................................................................................8
3.1 Scope of delivery ............................................................................................................8
3.2 Required accessory for mounting (not included in scope of delivery) ............................9
3.3 Required tools (not included in scope of delivery)..........................................................9
4. MOUNTING ..........................................................................................................................10
4.1 EUROangeB10 .........................................................................................................10
4.1.1 Mounting the spring disk coupling to the device.................................................10
4.1.2 Mounting to the drive shaft .................................................................................10
4.1.3 Mounting the spring disk coupling to the drive shaft .......................................... 11
4.2 Mounting with housing foot B3 .....................................................................................12
4.2.1 Mounting the spring disk coupling to the device.................................................12
4.2.2 Mounting to the drive shaft .................................................................................12
4.2.3 Mounting the housing foot and the spring disk coupling to the drive shaft.........13
4.3 Maximum permissible mounting tolerance when the Baumer Hübner K 35 spring disk
coupling is used............................................................................................................14
4.4 Note when using a jaw-type coupling (for example „ROTEX®“) ..................................15

TABLE OF CONTENTS
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
5. ELECTRICAL CONNECTION..............................................................................................16
5.1 Terminalsignicance ....................................................................................................16
5.2 Output signals...............................................................................................................16
5.3 Trigger level ..................................................................................................................17
5.4 Programming interface (only PMG10P)........................................................................17
5.5 LED function displays ...................................................................................................17
5.6 Speed switch (option) - switching characteristics .........................................................18
5.7 Cable connection..........................................................................................................19
5.8 Assignment connecting terminal...................................................................................20
5.9 AssignmentangeconnectorM23 ...............................................................................22
6. ACCESSORIES ...................................................................................................................25
6.1 Z-PA.SDL.1 WLAN adapter: Programming device for PMG10P..................................25
6.2 Sensor cable.................................................................................................................25
7. DIMENSIONS.......................................................................................................................26
7.1 EUROangeB12 .........................................................................................................26
7.2 EUROangeB10andangeconnectorM23 ..............................................................27
7.3 Housing foot B3 and terminal box ................................................................................28
8. DISMOUNTING ....................................................................................................................29
8.1 EUROangeB10 .........................................................................................................29
8.2 Housing foot B3 ............................................................................................................30
9. TECHNICAL DATA ..............................................................................................................31
9.1 Technical data - electrical ratings .................................................................................31
9.2 Technical data - electrical ratings (speed switch) .........................................................31
9.3 Technical data - mechanical design..............................................................................32

IMPORTENT NOTES
4/32 MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
1. IMPORTENT NOTES
1.1 Symbol guide
Warning
Disregarding could result in serious injury, death or damage to property
)Attention
Disregarding could result in damage to property or damage/malfunction of the device
iInformation
Additional information and recommendations
1.2 Intended use
The incremental encoder PMG10/PMG10P is a precision measurement device for the ac-
quisition of speed/position information for the control of drive units and the provision of
electronic output signals for downstream devices.
The device must not be used for any other purpose. The function of the device is descri-
bed in this mounting instruction. The customer must check the suitability for the purpose
intended.
Mountingandselectionmustbeexecutedbyauthorizedandqualiedpersonnel.Moun-
ting, electrical commissioning or any other work with the device or system is to be perfor-
medbyappropriatelyqualiedstaffonly.
Do not put the device into service if there is any visible evidence of damage.
Do not operate the device beyond the limit values stated in this mounting instruction.
Any risk of personal injury, damage of the system or company equipment due to failure or
malfunction of the device must be eliminated by corresponding safety measures.
Warning
Disregarding intended use could result in serious injury or damage to property.
1.3 Exclusion from liability
The manufacturer is not liable for any damage to persons or property resulting from unin-
tended use of the device.

IMPORTENT NOTES
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414 5/32
1.4 Maintenance and service life
The device may be only opened as described in this instruction. Repair or maintenance
work that requires opening the device completely must be carried out by the manufacturer.
Alterations of the device are not permitted.
The expected service life of the device depends on the ball bearings, which are equipped
with a permanent lubrication.
In the event of queries or subsequent deliveries, the data on the device type label must be
quoted, especially the type designation and the serial number.
1.5 Approvals and warranty
EU Declaration of Conformity meeting to the European Directives.
We grant a 2-year warranty in accordance with the regulations of the Central Association of
the German Electrical Industry (ZVEI).
iwarranty seal
Damaging the warranty seal on the device invalidates warranty.
1.6 Operating and storage temperature range
The storage temperature range of the device is between -15 °C and +70 °C (caused by
packing).
The operating temperature range of the device is between -40 °C and +95 °C, measured
at the housing.
1.7 Disposal (environmental protection)
Do not dispose of electrical and electronic equipment in household waste. The
product contains valuable raw materials for recycling. Whenever possible, waste
electrical and electronic equipment should be disposed locally at the authorized
collection point. If necessary, Baumer gives customers the opportunity to dispose
of Baumer products professionally. For further information see www.baumer.com.

SAFETY AND ATTENTION INSTRUCTIONS
6/32 MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
2. SAFETY AND ATTENTION INSTRUCTIONS
2.1 Safety instructions
Explosion risk
Sparkformationcancauseareoranexplosion.
» Donotusethedeviceinareaswithexplosiveand/orhighlyinammablematerials.
Theymayexplodeand/orcatchrebypossiblesparkformation.
Risk of serious injuries due to rotating shafts
Hair and clothes may become tangled in rotating shafts. Touching the rotating parts
can cause extremely serious injuries.
» Before all work switch off all voltage supplies and ensure machinery is stationary.
» Prevent reconnection voltage supply by third parties.
Risk of serious injuries due to consequential damages
Plants can be deregulated due to malfunction or faulty signals of the device.
» Damage caused by faulty operation or by a malfunction of the device must be
eliminated by corresponding safety measures.
Risk of burns due to formation of heat
The device heats up at higher speed so there is a serious risk of burning shortly after
the machine has been turned off.
» Examine carefully whether the device overheats. Wear suitable gloves if neces-
sary.

SAFETY AND ATTENTION INSTRUCTIONS
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414 7/32
2.2 Attention instructions for mounting and operation
)Risk of destruction due to electrostatic charge
Electronic parts contained in the device are sensitive to high voltages.
» Do not touch plug contacts or electronic components.
» Protect output terminals against external voltages.
» Do not exceed maximum voltage supply.
)Risk of destruction due to mechanical overload
Rigid mounting may give rise to constraining forces.
» Never restrict the freedom of movement of the device. The mounting instructions
must be followed.
» Itisessentialthatthespeciedclearancesand/oranglesareobserved.
)Risk of destruction due to mechanical shock
Violent shocks, e. g. due to hammer impacts, can lead to the destruction of the
sensing system.
» Never use force. Mounting is simple when correct procedure is followed.
» Use suitable puller for dismounting.
)Risk of destruction due to contamination
Dirt penetrating inside the device can cause short circuits and damage the sensing
system.
» Absolute cleanliness must be maintained when carrying out any work on the
device.
» Never allow lubricants to penetrate the device.
)Riskofdestructionduetoadhesiveuids
Adhesiveuidscandamagethesensingsystemandtheballbearings.Dismounting
a device, secured to a shaft by adhesive may lead to the destruction of the device.
» Donotuseadhesiveuidsforxing.

1
3
2
[B] [A]
4
5
6
PREPARATION
8/32 MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
3. PREPARATION
3.1 Scope of delivery
1Housing
2 EUROangeB10*
3Solid shaft with key
4Bearing shield
5LED function indicators
6 HousingfootB3*
Radialterminalboxes*(seesection 5):
[A] Incremental output 1 (option)
[B] Incremental output 2
*Depending on version
HousingfootB3*
EUROangeB10*

97 118
10
PREPARATION
MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414 9/32
3.2 Required accessory for mounting (not included in scope of delivery)
iConnecting cables are required for the electrical connection. Details see section 6.2,
page 25.
3.3 Required tools (not included in scope of delivery)
2.5 mm
10 und 22 mm
TX 10, TX 20
7Spring disk coupling K 35,
available as accessory, see section 4.3, page 14.
FormountingwithEUROangeB10
8 Installationtting,customized
9 FixingscrewM6x16mmforinstallationtting,ISO4017
For mounting with housing foot B3
10 Fixing screw M6x20 mm for housing foot, ISO 4017
11 WasherB6forxingthehousingfoot,DIN137
12x
4x
4x

9 8
7
MOUNTING / EURO FLANGE B10
10/32 MB261EN - 11196414, 21A1, Baumer_PMG10-Inc_EN_202103_MI_11196414
4. MOUNTING
4.1 EURO ange B10
4.1.1 Mounting the spring disk coupling to the device
We recommend using the Baumer Hübner spring disk coupling K 35, see section 4.3,
page 14, available as accessory. When other couplings are used pay attention to
manufacturer‘s notes.
4.1.2 Mounting to the drive shaft
)Service life restrictions and angle error by runouts
High runout of the drive shaft can cause device angle error.
High runout of the drive shaft can cause vibrations, which can shorten the ser-
vice life of the device.
» Lubricate drive shaft!
» Minimizedriveshaftrunout(≤0.2mm;≤0.03mmrecommended).
iThe device must be mounted with cable connection facing downward and not
exposed to water.
Mt= 1 Nm
2.5 mm
10 mm