Baxi Gallery Series Assembly instructions

5102081/01
INSTALLER GUIDE
INSTALLER: Please leave this guide with the
owner
Model 750M
Heat Engine
(GC No. 32-032-58)
INSET LIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
© Baxi Heating U.K. Ltd.
For technical advice firstly contact your retailer. If further advice is required then call
0161703 8157 for The Midlands and North or
01462 813 138 for The South.

Safety First.
This gas fire is CE Approved and designed to meet the appropriate British Standards
and Safety Marks.
Quality and Excellence.
This fire has been manufactured to the highest standards of quality and excellence and
was manufactured under a BS EN ISO 9001 quality system accepted by the British
Standards Institute.
The Highest Standards
The manufacturer is a member of the Society of British Gas Industries which works to
ensure high standards of safety, quality and performance.
Careful Installation
The manufacturer is a CORGI registered company. This gas fire must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet.
Baxi Fires Division, Erdington, Birmingham B24 9QP
Because our policy is one of constant development and improvement, details may vary slightly from those
given in this publication
Page 2
INSTALLER GUIDE

CONTENTS
Section Heading Page
1. SAFETY 4
2. APPLIANCE DATA 4
3. GENERAL INSTALLATION REQUIREMENTS 5
4. PACK CONTENTS 11
5. FIREPLACE CHECK 12
6. IGNITION CHECK 14
7. GAS SUPPLY CONNECTION 14
8. PREPARING APPLIANCE FOR INSTALLATION 15
8.1 Appliance preparation. 15
8.2 Fitting the foam seal. 15
8.3 The flue restrictor. 16
9. FIREBOX INSTALLATION 16
10. BURNER INSTALLATION 19
11. FITTING THE CERAMIC FUEL EFFECT 20
12. FITTING THE FASCIA 20
13. FULL OPERATING CHECKS8 21
14. SPILLAGE & FLAME SUPERVISION CHECKS 22
15. FINAL REVIEW 23
16. SERVICING & PARTS REPLACEMENT 24
16.1 Checking the aeration setting of the burner. 25
16.2 To remove the burner unit. 25
16.3 To remove the pilot unit. 26
16.4 To remove the gas valve. 26
16.5 To replace the burner. 27
16.6 To remove the main burner injector. 27
16.7 To remove the fascia. 27
16.8 To remove the appliance from the fireplace. 27
Page 3
INSTALLER GUIDE

1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling
!The lifting weight of this heat engine and convection box is 7.4 kg.
!One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
!
When lifting always keep your back straight. Bend your legs and not your back.
!Avoid twisting at the waist. It is better to reposition your feet.
!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
!
Always grip with the palm of the hand. Do not use the tips of fingers for support.
!Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
!Use gloves to provide additional grip.
!Always use assistance if required.
2. APPLIANCE DATA
This product uses fuel effect pieces and a burner compartment rear wall
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause irritation to eyes,
skin and respiratory tract. Consequently, it is important to take care when
handling these articles to ensure that the release of dust is kept to a minimum. To
ensure that the release of fibres from these RCF articles is kept to a minimum,
during installation and servicing we recommend that you use a HEPA filtered
vacuum to remove any dust and soot accumulated in and around the fire before
and after working on the fire. When replacing these articles we recommend that
the replaced items are not broken up, but are sealed within a heavy duty polythene
bag, clearly labelled as RCF waste. This is not classified as “hazardous waste” and
may be disposed of at a tipping site licensed for the disposal of industrial waste.
Protective clothing is not required when handling these articles, but we recommend
you follow the normal hygiene rules of not smoking, eating or drinking in the work
area and always wash your hands before eating or drinking.
This appliance does not contain any component manufactured from asbestos or
asbestos related products.
Page 4
INSTALLER GUIDE

* When converted using Kit 0595221
The appliance data label is located on a plate at the base of the fire. This can be seen by
removing the firefront / firefront casting and ash pan.
3. GENERAL INSTALLATION REQUIREMENTS
3.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances are
installed by competent persons in accordance with the current edition of the Gas Safety
(Installation and Use) Regulations. Failure to install the appliance correctly could lead
to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its
members to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards: -
BS 715 BS 1251 BS 1289 Part 1 BS EN 1806
BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1
BS 6461 Part 1 BS 6891
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office
In Scotland, the current edition of the Building Standards (Scotland) Regulations issued
by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern Ireland)
Page 5
INSTALLER GUIDE
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)
Input - Min. (Gross) 2.3kW (7,850Btu/h) 3.8kW (12,965Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Stereomatic Cat 82 - 069 Stereomatic Size 128
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S
21500/166
Copreci Ref. O.D.S
21500/166 Fitted with RBM
180 - 02 injector
Ignition Piezo Electric. Integral with
Gas Tap
Piezo Electric. Integral with
Gas Tap
Aeration See section 16.1 Non-adjustable

issued by the Department of the Environment for Northern Ireland.
In the republic of Ireland the installation must be carried out by a competent person and
installed in accordance with:
a) The current edition of IS 813 “Domestic gas installations”
b) All relevant national and local rules in force.
c) The current building regulations
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
3.2 In the United Kingdom, as supplied, this appliance can be installed in the
following situations: -
3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any
obstruction, and with any damper or restrictor plate in the chimney removed or secured,
and having a minimum effective flue height of 3m (10ft). A masonry chimney having a
correctly installed flue liner to BS715 and with a minimum flue diameter of 125mm is
also acceptable. Chair brick removal may not be required providing at least 50mm
clearance is available from the flue outlet to any fireplace component.
3.2.1.1 ‘Hole-in-the-wall’ Installations
! It is recommended that a hearth should be installed as in figure 1.
!
If a hearth is not fitted, the fire must be installed so that the distance from the base
of the fireplace opening in the wall to the finished floor level is at least 72mm. The
minimum shelf height will
have to be taken from the
base of the fireplace
opening.
3.2.2 To a fireplace
incorporating a metal flue
box conforming to BS715
with a minimum internal
depth of 165mm.
Incombustible mineral wool
insulation of not less than
50mm thickness must be
applied to the top surface of
the firebox (See figure 2)
and it must stand on a non-
combustible hearth (See
figure 1).
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INSTALLER GUIDE
Figure 1. Hearth and fireplace opening dimensions
See section 3.18

3.2.3 (See figure 3). To a fireplace that has a
precast concrete or clay flue block system
conforming to BS1289 or BS EN 1806. The
appliance is suitable for installations
conforming to older versions of BS1289 as
well as the current edition. The flue blocks
must have a minimum width not less than
63mm and a cross-sectional area not less than
13,000mm2.Older editions of BS1289
required a cross-sectional area of 13,000mm2.
The current revision of the standard requires
16,500mm2. This appliance is suitable in both
cases. The total depth of the opening
measured from the finished front of the
fireplace (Including plaster, surround etc.)
must be as below:
sIf the width at the rear of the precast flue
starter blocks is 300mm or greater the
depth of the opening is to be not less
than 138mm. Under these conditions the
eyebolts will need to be located as close
to the sides of the starter blocks as
possible.
sIf the width at the rear of the precast
flue starter blocks is less than 300mm
then an additional 16mm of depth will
be required to accommodate the eye
bolts.
Therefore if the starter blocks are less
than 300mm wide the minimum depth
of the opening will be not less than
154mm.
The current versions of BS1289 and BS
EN 1806 recommend that there should
be an air space or insulation between the
flue blocks and the plaster because heat
transfer may cause cracking on directly
Page 7
INSTALLER GUIDE
Figure 3. Pre-cast fireplace
Figure 2. Metal flue box

plastered flues. However, generally this appliance is suitable for installations under all
circumstances unless there is a history of cracking problems. Remember that faults such
as cracking may be caused by poorly built and restrictive flues, e.g. mortar extrusions,
too many bends, flue heights below three metres, restrictive terminations, etc.
3.2.4 If the fireplace opening is greater than the acceptable dimensions given in this
guide, do not use the back of a fire surround or marble to reduce the opening. This may
cause cracking of the surround back or marble.
3.3 The following flues are suitable:
! 225mm x 225mm conventional brick flue.
If a flue liner is used, it must be a minimum of 125mm diameter. The liner must be
sealed to the surrounding area above the fireplace opening and to the top of the
chimney. An approved terminal must be fitted.
! A properly constructed precast flue conforming to B.S 1289 or BS EN 1806.
!
A flue pipe with a minimum diameter of 127mm. See B.S 6461 Part 1 for suitable
materials. Metal flue pipes must comply with B.S 715.
3.3.1 The minimum effective height of the flue must be 3m.
3.3.2 The flue must be clear of any obstruction and its base must be clear of debris.
3.3.3
The flue must be completely sealed so that combustion products do not come into
contact with combustible materials outside the chimney.
3.3.4 The flue must serve only one fireplace.
3.4 The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent
height of the flue
shall be 2.0m of 125mm dia. flue pipe.
3.5 The flue must not be used for any other appliance or application.
3.6
Any chimney dampers or restrictors should be removed. If removal is not possible
they must be fixed in the open position.
3.7
If the appliance is intended to be installed to a chimney, which was previously used
for solid fuel, the flue must be swept clean prior to installation. All flues should be
inspected for soundness and freedom from blockages.
3.8
If the fireplace opening is an underfloor draught type, it must be sealed to stop any
draughts.
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INSTALLER GUIDE

3.9 The appliance must be mounted behind a non-combustible hearth (N.B.
conglomerate marble hearths are considered as non-combustible). The appliance can be
fitted to a purpose made proprietary class “O”- 150°C surround. The hearth material
must be at least 12mm thick. The periphery of the hearth (or fender) should be at least
50mm above floor level to discourage the placing of carpets or rugs over it.
The appliance must not stand on combustible materials or carpets (See figure 1).
3.10
The front face of the fireplace should be reasonably flat over the area covered by
the convector box top and side flange seals to ensure good sealing. These faces should
be made good if necessary. The fireplace floor should be reasonably flat to ensure that a
good seal with the convector box can be made.
3.11 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance. Please
bear this in mind when installing.
3.12
The appliance must not be installed in any room, which contains a bath, or shower
or where steam is regularly present.
3.13
An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on in
this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
3.14 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and
in IE reference should be made to the current
edition of IS 813 “Domestic gas Installations”
which makes clear the conditions that must be met
to demonstrate that sufficient ventilation is
available.
3.15 Propane gas appliances must not be installed
in a room, which is built entirely below ground
level (See BS 5871 Pt2).
3.16 If the appliance is to be fitted against a wall
with combustible cladding, the cladding must be
removed from the area covered by the fascia. The
cladding must also not touch the fascia (See figure
Page 9
INSTALLER GUIDE
Figure 4. Removal of
combustible cladding (fascia may
differ from that shown)

4). We suggest that the actual fascia is used as a template to mark the area for
combustible cladding removal and that this area is increased by at least 2mm all round.
3.17
The minimum allowable distance from the outside of the fascia to a corner wall
having combustible material or any other combustible surface which projects beyond
the front of the appliance is 100mm.
A 10mm access clearance from a non-combustible surface is necessary at both sides.
3.18 The minimum height from the top surface of the hearth to the underside of any
shelf made from wood or other combustible materials is detailed below.
• For a shelf up to 150mm deep: Minimum height = 750mm.
• For a shelf deeper than 150mm: 750mm + 12.5mm for every 25mm depth over
150mm (See Graph 1).
3.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where the
appliance is connected to an unlined brick chimney it is generally unnecessary for the
chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter
smaller than 170mm.
3.20 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the
appliance closes down after a period of operation for no apparent reason, the consumer
should be informed to stop using the appliance until the installation and appliance have
been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable
amount of harmful products of combustion accumulate. Under no circumstances should
Page 10
INSTALLER GUIDE
Graph 1. Combustible shelf clearances

the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement
part should be fitted. The individual A.S.D components are not replaceable.
3.21
A fire guard complying with BS 8423 should be fitted for the protection of young
children, the elderly, or the infirm.
4. PACK CONTENTS
(See figure 5)
1 Convector box and burner assembly
1Literature Pack
1Loose parts pack including: -
1 Burner tray trim
1 Length of self-adhesive foam seal
2 Tension cables
2 Cable adjusters
1 Flue restrictor with 2 securing screws
2 Eyebolts
2Fibre plugs
1 Strip of floor sealing tape
1Nut and olive for 8mm inlet pipe
1Inlet “T” connector includingpressure test point
1Grommet for rear of convector box.
1Ceramic fuel effect (Not shown)
2 M4 countersunk screws (Securing infill panels to fascia)
4M5 x 10 screws (Securing infill panels to fascia)
Remove all the items carefully to prevent damage. Take special care when handling the
ceramic components. Some items may be contained in the packaging fitments -
Examine the packaging carefully before discarding. Check that all the items are present
and undamaged.
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INSTALLER GUIDE

5. FIREPLACE CHECK
5.1 Fireplace check.
5.1.1 Fireplace size
The fireplace must comply with the requirements described in section 3.2. This may
entail removing the fireback and infill material behind the fireback.
5.1.2 Fireplace general condition
The fireplace floor should be reasonably flat to ensure that the convector box can be
installed without it rocking and so that a good seal can be made at the bottom front of
the box. The front face of the fireplace should be reasonably flat over the area covered
by the convector box top and side flange seals to ensure good sealing. These faces
should be made good if necessary. If the appliance is to be fitted against a wall with
combustible cladding, the cladding must be removed from the area covered by the
fascia. The cladding must also not touch the fascia (See figure 4). We suggest that the
actual fascia is used as a template to mark the area for combustible cladding removal
and that this area is increased by at least 2mm all round.
5.1.3 Soundness for appliance attachment
Two primary methods of retaining the appliance are provided: -
1) By fixing to the fireplace front surround.
2)
Using concealed tension cables fixed to the rear of the fireplace opening together
Page 12
INSTALLER GUIDE
Figure 5. Pack contents

with secondary fixing to the fireplace floor.
The methods are detailed in section 9 of this manual. Before selecting the retention
method, consult with the customer. Method 2 is provided for instances where drilling
holes in the front surface of the fireplace surround is unacceptable to the customer or
otherwise impractical. N.B. It is unwise to attempt to drill into marble without the
proper tools and equipment.
If method 1 is chosen, make sure that the front surround area is sound enough to take
the fibre plugs and woodscrews. If necessary, make sound with a suitable cement.
If method 2 is chosen, make sure that the areas at the back is sound enough to take the
eyebolts. If these areas have deteriorated due to prolonged use, they should be made
sound with a suitable cement.
5.1.4. Installations using a metal flue box
The whole of the top surface of the metal flue box must be covered with a minimum
50mm layer of mineral wool or equivalent insulation (See figure 2).
5.2 Fireplace flue pull.
Close all doors and windows in the room in which the appliance is to be installed. After
confirming with a match that smoke is drawn into the flue, light a 13 gram smoke pellet
and check that there is a definite flow through the flue. Verify outside that the smoke
exits from one terminal only and that the termination is suitable. Observe where
possible, upstairs rooms and loft spaces for signs of escaping smoke indicating a
defective flue. If there is not a definite flow warm the flue for a few minutes and repeat
the smoke pellet test. If there is still no definite flow the flue may need remedial work –
Do not fit the appliance until there is a definite flow through the flue.
Page 13
INSTALLER GUIDE

6. IGNITION CHECK
Before attempting to install, it is worth checking that
the ignition system performs satisfactorily.
Set the control knob to the ‘OFF’ position.
Depress the control knob and rotate it anticlockwise
to the pilot ignition position. A 'click' will be heard
as the integral piezo operates. A spark should be seen
between the electrode and pilot tip. If there is no
spark check the following: -
! Ensure that the electrode lead is connected to the
terminal at the base of the electrode.
! If the above is correct, check for damage to the
electrode lead.
7. GAS SUPPLY CONNECTION
A nut and olive are provided for an 8mm pipe inlet connection to the inlet ‘T’ connector
at the bottom front of the appliance. The inlet ‘T’ connector can be rotated to allow a
connection from any direction and includes a valve for isolating the gas supply and a
pressure test point.
The supply pipe must be rigid material. Flexible pipe must not be used.
Concealed supply pipe connection.
If a concealed connection from inside the fireplace is required then, before the
appliance is fitted into the fireplace
it will be necessary to extend the supply line so
that it will project through the hole in the back of the convector box and run to the inlet
‘T’ connector at the front. The pipe run from the supply line up to the rear opening in
the convector box must be kept away from the area which will be taken by the
convector box when it is installed. Note that the centre of the appliance inlet ‘T’
connector is 25mm above the fireplace floor. The inlet ‘T’ connector should be fitted to
the supply pipe at this stage.
Page 14
INSTALLER GUIDE
Figure 6. Ignition operation

8. PREPARING APPLIANCE FOR INSTALLATION
8.1 Appliance preparation.
1. Remove any transit tape and
packing and inspect for any evidence
of mishandling which might affect the
performance. Each unit is flame
tested before it leaves the factory and
as a result there may be slight
discolouration around the burner
ports.
2. Detach the burner unit from the
convector box by removing two
screws (See figure 7). Lift the burner
unit clear.
IMPORTANT
Before continuing with the installation of this gas fire the aeration setting on
the burner must be checked. The aeration is factory set for use with a ceramic
pebble fuel effect (See section 16.1)
3.
It is important that the grommet supplied in the loose parts pack is fitted to the
hole in the rear of the convector box.
8.2 Fitting the foam seal.
8.2.1 For models with fascia that are located to the front of the convection box
flanges: There is a length of self
adhesive foam seal supplied with the
fire. This will need to be fitted to the
outer rear edges of the side and top
flanges of the convector box. Cut the
foam seal to the required length. Be
careful not to stretch the seal when
measuring. Remove the protective
backing from the foam seal and fit this
to the rear of the convector box flange
(See figure 8).
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INSTALLER GUIDE
Figure 8. Fitting the foam seal
Figure 7. Burner attachment points

8.2.2 For models with fascia that slide onto the convection box flanges:
There is a length of self adhesive foam seal supplied with the fire. This will need to be
fitted to the outer rear edges of the side and top flanges of the convector box. This will
be fitted over the flanges of the fascia. It is therefore important to ensure that the
fascia is positioned correctly before fitting the foam seal. (See fascia fitting guide
supplied with the fascia). Cut the foam seal to the required length. Be careful not to
stretch the seal when measuring. Remove the protective backing from the foam seal and
fit this to the rear of the convector box flange (See figure 8).
8.3 The flue restrictor.
This appliance is supplied with a flue restrictor for use where the flue draught is
excessive. The restrictor must not be fitted where a precast flue or a 125mm flue
liner is used. For flue liners greater than
125mm and all other installations the
restrictor should be fitted. There may
however, be certain exceptional
circumstances where fitting the restrictor
causes the fire to fail the spillage test. In such
cases the restrictor will have to be removed.
After removal conduct the spillage check
again.
Fit the restrictor as shown in figure 9 using
the two screws provided.
9. FIREBOX INSTALLATION
9.1 Method 1- Front fixing to fireplace surround.
(This method of fixing may not be suitable for fires
with fascia that slide onto the convection box flanges.
The screw heads may prevent fascia fitting).
1. Make sure that the fireplace front surround area is
sound enough to take the fibre plugs and woodscrews. If
necessary, make sound with a suitable cement.
2. Place the convection box centrally in the fireplace in
the position in which it is to be permanently installed. If
a concealed connection is being used, insert the
convection box into the fireplace feeding the supply pipe
through the pierced hole in the grommet.
3. Mark the fireplace front surround through the four
fixing holes in the side flanges of the hotbox (See figure
10).
Page 16
INSTALLER GUIDE
Figure 9. Flue restrictor
Figure 10. Front fixing

4. Remove the hotbox. Drill four holes
in the fireplace front surround at the
marked positions using a no.12 masonry
drill.
5. Insert a fibre plug into each hole.
6. Place the convection box back in
position in the fireplace.
7. Fit a woodscrew through each hole in
the convection box flanges and tighten
to seal the box to the fireplace surround.
9.2 Method 2 - Cable retention.
1. Make sure that the relevant areas at
the fireplace back are sound enough to
take the eyebolts. If these areas have
deteriorated due to prolonged use they
should be made sound with a suitable
cement.
2. Drill two holes in the rear wall of the
fireplace for the eyebolt plugs. The holes
should be drilled within the range of
positions shown in figure 11 using a
no.12 masonry drill. The holes should be
equidistant each side of the centre line of
the fireplace to ensure that the appliance
finishes centrally in the opening when
tension is applied to the cables.
3. Insert a fibre plug into each hole. Use the fibre plugs
supplied with this appliance - Never use plastic plugs
instead of the fibre plugs supplied. Screw the eyebolts
into the plugs. Make sure that the bolts are secure.
4. Place the convector box unit close to the fireplace but
allow sufficient access into the fireplace opening so that
the cables can be threaded through the eyebolts and
returned through the back of the convector box. If a
concealed connection is being used, insert the convector
box into the fireplace feeding the supply pipe through the
pierced hole in the rear seal.
5. The rear of the convection box has a slot and hole each side of the outlet opening.
Assemble one end of the cable to the top of the fire by passing it through the small
round hole and locking by positioning the cable in the adjacent slot (See figure 12).
Page 17
INSTALLER GUIDE
Figure 12. Upper cable
retention
Figure 11. Eyebolt positions

Page 18
INSTALLER GUIDE
Give the cables a pull so that they grip.
6.
Thread the cables through the eyebolts in the rear wall. Return the cables through the
holes near the bottom corners of the convection box back
panel (See figure 13).
7. Place the convection box fully back into the fireplace
opening so that it is sealed against the fireplace front
surround.
8. Fit a cable retainer over the bottom end of each cable.
9. Pull each cable taut. Push the cable retainers hard up
against the back panel. Tighten the screws in the retainers
so that they clamp the cables in position. Apply tension to
the cables by turning the hexagonal adjusters by hand
(See figure 14).
10. Inspect the installation of the convection box against
the fireplace surround. If the convection box is aligned
squarely and the sealing is
satisfactory, fully tighten the
cable retainers.
11. If the convection box is not
correctly aligned, release the
tension on the cables by
slackening the screws and turning
the hexagonal adjusters fully
anticlockwise. The convection
box should then automatically
realign itself. Pull each cable taut
again and push the cable retainers back against the
back panel. Again, tighten the screws in the retainers
and apply tension to the cables by turning the
hexagonal adjusters clockwise as far as possible.
12. Push the free length of the cables inside the
convection box so that they are available to allow
easy removal and refitting of the appliance during
subsequent service calls.
9.3 Floor sealing (All Installations).
Using the floor sealing tape supplied, seal the bottom
of the convector box to the fireplace and hearth
floor. Run the tape over the centre bracket (See figure
15).
Figure 15. Floor sealing
Figure 14. Lower cable retention
Figure 13. Cable route

10. BURNER INSTALLATION
10.1 Burner and supply pipe installation.
1.
Refit the burner unit to the convector box using the two screws removed previously
2. Connect the supply line to the appliance.
3. If closed,open the isolating valve at the inlet ‘T’ connector.
4. Turn on the gas supply and pressure check the installation pipework for gas
soundness. In the United Kingdom check in accordance with the current edition of BS
6891. In the Republic of Ireland refer to the current edition of I.S. 813 “Domestic gas
installations”.
10.2 The burner.
10.2.1 Lighting the burner.
Some burner operations can be checked at this stage. Checking now will mean that less
disassembly will be required if any problems are found. A full check should still be
made, however, after final installation.
1.
Depress the control knob and rotate it anticlockwise to the pilot ignition position. A
'click' will be heard as the integral piezo operates. A spark should be seen between the
electrode and pilot tip.
2. Turn the control knob clockwise to the 'Off' position. Repeat this operation until a
flame appears at the pilot. There may be a delay before the pilot lights due to air being
purged from the system. When a flame appears at the pilot keep the control knob
depressed and hold the pilot ignition position for five seconds. When the control knob is
released the pilot flame should remain lit.
10.2.2 Operating the burner.
1. When the pilot burner is operating properly, gradually turn the control knob anti-
clockwise to 'HIGH' (Depress the knob slightly to get past the pilot ignition position).
The main burner should now light. Depress the control knob slightly to release from the
'HIGH' position and turn back (clockwise) to 'LOW'. While turning, the burner flames
should gradually become lower but remain alight. Depress the control knob slightly to
release from the 'LOW' position and turn back (clockwise) to the ‘Pilot / ignition’
position. The main burner should extinguish but the pilot should remain alight. Depress
the control knob slightly and turn back (clockwise) to turn OFF.
This will extinguish the pilot.
If the above checks are satisfactory, continue with the installation. If not, check the
control and ignition circuitry and components.
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INSTALLER GUIDE

10.3 Inlet pressure check.
The appliance is pre-set to give the correct
heat input at the inlet pressure shown in
section 2 of this manual. No adjustment is
necessary.
1. Check the inlet pressure by fitting a
pressure gauge at the test point. The test
point is on the inlet ‘T’ connector (See
figure 16). Check the pressure with the
appliance alight and set at maximum
output.
2. After checking, turn off the appliance.
Remove the pressure gauge and replace
the test point sealing screw.
3. Relight the appliance. Turn to the
maximum output position and test around the
sealing screw for gas soundness with a suitable
leak detection fluid.
10.4 Fitting the burner tray.
1. Fit the burner tray trim over the front rim of
the burner tray. Push the trim fully down (See
figure 17).
11. FITTING THE CERAMIC FUEL EFFECT
The installer and owner guide for the ceramic fuel effect is supplied with the ceramic
fuel effect. It is important that the installer and owner guide for the ceramic fuel effect
be placed inside or attached to this guide and handed to the customer following
completion of the ‘final review’ section.
12. FITTING THE FASCIA
!
The installer and owner guide for the fascia is supplied with the fascia and the fascia
should be installed in accordance with it.
! A slotted firefront with a minimum
free area as shown in figure 18 must always be
used.
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INSTALLER GUIDE
Figure 17. Burner tray trim
Figure 16. Pressure test point