Beckhoff Cp37-1600 series User manual

Manual | EN

CP37xx-1600

Multi-touch Panel PC

9/15/2021 | Version: 1.1

Table of contents

CP37xx-1600 3Version: 1.1

Table of contents

1 Notes on the documentation ....................................................................................................................5

2 For your safety...........................................................................................................................................6

2.1 Description of safety symbols............................................................................................................6

2.2 Intended use......................................................................................................................................6

2.3 Fundamental safety instructions........................................................................................................7

2.4 Operator's obligation to exercise diligence ........................................................................................7

3 Product overview.......................................................................................................................................8

3.1 Structure ..........................................................................................................................................10

3.2 Interface description ........................................................................................................................11

3.2.1 Power supply ................................................................................................................... 12

3.2.2 Ethernet RJ45.................................................................................................................. 12

3.2.3 USB ................................................................................................................................. 14

3.3 Optional interfaces...........................................................................................................................15

3.3.1 Ethernet RJ45.................................................................................................................. 15

3.3.2 RS232.............................................................................................................................. 16

3.3.3 RS422.............................................................................................................................. 16

3.3.4 RS485.............................................................................................................................. 17

3.3.5 USB ................................................................................................................................. 18

3.4 Name plate ......................................................................................................................................19

3.5 Connecting cable.............................................................................................................................20

4 Commissioning........................................................................................................................................22

4.1 Transport and storage .....................................................................................................................23

4.2 Mounting..........................................................................................................................................24

4.2.1 Dimensions ...................................................................................................................... 27

4.2.2 Mounting arm tube installation......................................................................................... 31

4.2.3 Installing a toolboard and handle..................................................................................... 32

4.3 Connecting the Panel PC ................................................................................................................33

4.3.1 Grounding the Panel PC.................................................................................................. 33

4.3.2 Connecting cables and power supply .............................................................................. 35

4.4 Switching the Panel PC on and off ..................................................................................................36

5 Beckhoff Device Manager.......................................................................................................................38

6 Decommissioning....................................................................................................................................40

6.1 Disconnecting the power supply and cables ...................................................................................40

6.2 Disassembly and disposal ...............................................................................................................41

7 Maintenance.............................................................................................................................................43

7.1 Cleaning ..........................................................................................................................................43

7.2 Maintenance ....................................................................................................................................45

7.2.1 Replacing the battery....................................................................................................... 46

7.2.2 Replacing the storage media ........................................................................................... 48

8 Troubleshooting ......................................................................................................................................49

9 Technical data..........................................................................................................................................50

10 Appendix ..................................................................................................................................................51

Table of contents

CP37xx-16004 Version: 1.1

10.1 Service and support.........................................................................................................................51

10.2 Approvals.........................................................................................................................................52

Notes on the documentation

CP37xx-1600 5Version: 1.1

1 Notes on the documentation

This description is only intended for the use of trained specialists in control and automation engineering who

are familiar with the applicable national standards.

The following instructions and explanations must be followed during installation and commissioning of the

components. The responsible staff must ensure that the application or use of the products described satisfy

all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under

development. For that reason the documentation is not in every case checked for consistency with

performance data, standards or other characteristics. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No claims for the modification of

products that have already been supplied may be made on the basis of the data, diagrams, and descriptions

in this documentation. All illustrations shown are only examples. The configurations depicted may deviate

from the standard.

Trademarks

Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,

Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of

Beckhoff Automation GmbH.

Other designations used in this publication may be trademarks whose use by third parties for their own

purposes could violate the rights of the owners.

Patents

The EtherCAT Technology is covered, including but not limited to the following patent applications and

patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with the corresponding

applications and registrations in various other countries.

grant of a patent, utility model or design.

Delivery state

All the components are supplied in particular hardware and software configurations appropriate for the

application. Changes to the hardware or software configuration are permitted, provided they are within the

specified limits for power consumption and power dissipation (please refer to the respective data sheet).

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

For your safety

CP37xx-16006 Version: 1.1

2 For your safety

The safety chapter explains the safety symbols used and their meanings. They contain fundamental safety

instructions that are essential for the avoidance of personal injuries and damage to property.

Exclusion of liability

Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the

devices outside the documented operating conditions.

2.1 Description of safety symbols

The following safety symbols are used in these operating instructions. In order to avoid personal injuries and

damage to property, read and follow the safety and warning notices.

Warning of personal injuries:

DANGER

Disregarding the safety notice will lead to death or serious injuries.

WARNING

Disregarding the safety notice may lead to death or serious injuries.

CAUTION

Disregarding the safety notice may lead to minor injuries.

Warning of damage to property:

NOTE

Disregarding the notice may lead to damage to property.

2.2 Intended use

The CP37xx-1600 Panel PC is designed for industrial use in machine and plant technology. In addition to an

integrated PC, a TFT display with touch screen is mounted in an aluminum housing. The Panel PC is

mounted on the mounting arm.

The Panel PC has been developed for a working environment that satisfies protection class IP65. It offers full

protection against contact and against water jets (nozzle) from any angle and against dust. The specified

limits for technical data must be adhered to.

The Panel PC can be used within the documented operating conditions.

Improper use

Do not use the device outside the documented operating conditions.

For your safety

CP37xx-1600 7Version: 1.1

2.3 Fundamental safety instructions

The following safety instructions must be observed when handling the device.

Application conditions

• Do not use the device under extreme environmental conditions. Protect the device from moisture and

heat.

• Never use the device in potentially explosive atmospheres.

• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the

device before mounting it, replacing device components or rectifying malfunctions. This does not apply

to the replacement of hard disks in a RAID configuration.

• Never connect the device during a thunderstorm. There is a risk of electric shock.

• Ensure that the device has a protective and functional earth connection.

Damage to property, loss of data and impairment of functions

• If you change the hardware and software configurations, you must keep within the specified limits of

power consumption and power dissipation (please refer to the respective data sheet).

• Ensure that only trained specialists with a control and automation technology background, operate the

device. Use by unauthorized persons can lead to damage to property and loss of data.

• Protect the power supply cable with a fuse with a max. rating of 16A. The fuse serves to protect the

supply line in the event of a short circuit.

• In case of fire, extinguish the device with powder or nitrogen.

2.4 Operator's obligation to exercise diligence

The operator must ensure that

• the products are used only for their intended purpose (see chapter 2.2 Intended use [}6]).

• the products are only operated in sound condition and in working order.

• the products are operated only by suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational safety and environmental protection

aspects, and is familiar with the operating instructions and in particular the safety instructions contained

herein.

• the operating instructions are in good condition and complete, and always available for reference at the

location where the products are used.

Product overview

CP37xx-16008 Version: 1.1

3 Product overview

With the CP37xx-1600 series you can use multi-touch directly in the field. The devices in the robust

aluminum housing are designed for mounting arm installation. The connection cables are routed through the

mounting arm.

Thanks to its processors, you can use the Panel PC for the following applications, among others:

• diverse automation and visualization tasks

• wide range of IoT tasks with data preprocessing

• simple HMI applications

• axis control

• short cycle times

• high-volume data handling

• other PC applications

The Panel PC is available in the following six display sizes, with corresponding resolutions in 4:3, 5:4 and

16:9 formats:

• 15-inch (1024 x 768)

• 15.6-inch (1366 x 768)

• 18.5-inch (1366 x 768)

• 19-inch (1280 x 1024)

• 21.5-inch (1920 x 1080)

• 24-inch (1920 x 1080)

The device has a multi-finger touch screen and an aluminum housing with all-round IP65 protection. The

housing surface is electrically insulating. The mounting arm adapter for installation on the mounting arm is

freely selectable.

In its basic configuration, the CP37xx-1600 includes the following features:

• Intel® processor

• 1 x Harting push-pull Ethernet 100/1000BASE-T connection

• 1 x USB

• CFast

Push button extension

The following Panel PCs are optionally available ex works with a corresponding push button extension,

C9900-G05x:

• CP3716-1600 (C9900-G050, C9900-G051)

• CP3718-1600 (C9900-G052, C9900-G053)

• CP3721-1600 (C9900-G054, C9900-G055)

• CP3724-1600 (C9900-G056, C9900-G057)

For explanations of the push button extensions and the functions, please refer to the manual for the C9900-

G05x. Figure 1 shows an example of a Panel PC without (1) and with (2) push button extension.

Product overview

CP37xx-1600 9Version: 1.1

Fig.1: CP37xx-1600_with and without push button extension

Product overview

CP37xx-160010 Version: 1.1

3.1 Structure

Figure 3 shows the structure of the device as an example of all CP37xx-1600 variants.

Fig.2: CP37xx-1600_configuration

Table1: CP37xx-1600 configuration legend

No. Component Description

1 Mounting arm tube Mounting arm tube for installation from below or

above

2 USB interface under screw cap Connection of peripheral devices

3 Name plate Information on the equipment of the Panel PC

4 Optional mounting arm adapter Adapter for installation on the mounting arm tube

5 Display and touch screen glass Operation of the Panel PC

6 Optional push button extension Control of central machine or system functions

7 Connection compartment Access to interfaces

Product overview

CP37xx-1600 11Version: 1.1

3.2 Interface description

In the basic configuration, the Panel PC includes the following interfaces:

• Power supply (X101)

• Ethernet RJ45 (X102)

• USB

The voltage socket and the Ethernet interface are located at the rear in the connection compartment of the

PC. The USB interface is located behind a screw cap in the side panel of the PC. To access the USB

interface, remove the screw cap from the housing.

If you have installed a mounting arm adapter on the Panel PC, you first have to gain access to the

connection compartment of the device. Follow the steps below, as shown in Fig. 3:

1. Use a screwdriver to reach into the recesses on the underside of the mounting arm adapter (section A).

2. Bend the cover slightly outwards so that you can push out the latching lugs.

3. Slide the cover upwards off the mounting arm adapter (section B).

ðYou now have access to the connection compartment of the Panel PC (section C).

4. Then push the cover back onto the mounting arm adapter from top to bottom until the latching lugs snap

back into place.

A B C

Fig.3: CP37xx-1600_access to the connection compartment

Product overview

CP37xx-160012 Version: 1.1

3.2.1 Power supply

The Panel PC is supplied with a rated voltage of 24V. The power supply and the protective earth of the

Panel PC are connected via the 12-pin round connector Coninvers RC-12P1N1126000 (X101). The cable is

routed through the mounting arm adapter. The main supply voltage is applied between pins 5 (0V) and 6 (24

V). If the Panel PC is equipped with an integrated uninterruptible power supply (UPS), an external battery

can additionally be connected to PIN 1 and PIN 2. The two Beckhoff options C9900-U330 and C9900-U332

are available for this purpose.

X101

Fig.4: CP37xx-1600_voltage socket pin numbering

Table2: Wiring with 8-core cable

Pin Wire Signal Description

1 1 - BAT Negative pole of the battery pack

2 2 + BAT Positive pole of the battery pack

3 3 NC not used

4 ye/gn Protective earth

5 4 - Negative pole Supply voltage 24 V

6 5 + 24V Positive pole Supply voltage 24V

7 6 PC ON Input PC_ON

8 7 P-S Power Status output, minus is the negative pole of the supply voltage

9 - NC not used

10 - NC not used

11 - NC not used

12 - NC not used

Table3: Wiring with C9900-K275/-K276/-K277

Pin Wire Signal Description

1 1, 8 - BAT Negative pole of the battery pack

2 2, 9 + BAT Positive pole of the battery pack

3 3 NC not used

4 ye/gn Protective earth

5 4, 10 - Negative pole Supply voltage 24 V

6 5, 11 + 24V Positive pole Supply voltage 24V

7 6 PC ON Input PC_ON

8 7 P-S Power Status output, minus is the negative pole of the supply voltage

9 - NC not used

10 - NC not used

11 - NC not used

12 - NC not used

3.2.2 Ethernet RJ45

The basic version of the Panel PC has an Ethernet RJ45 interface (X102) in the form of a push-pull built-in

socket. The Ethernet standards 100Base-T and 1000Base-T enable connection of corresponding network

components with data rates of 100/1000 Mbit/s. The required speed is selected automatically. The cable is

routed through the mounting arm adapter.

Product overview

CP37xx-1600 13Version: 1.1

The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable

connection is 100 m.

The Ethernet port is suitable for cycle times <= 1 ms and for distributed clock applications with EtherCAT.

An Intel® i210 is used as controller.

X102

Fig.5: CP37xx-1600_Ethernet interface pin numbering

Table4: Ethernet interface pin assignment

Pin Signal Description

1 T2 + Pair 2

2 T2 -

3 T3 + Pair 3

4 T1 + Pair 1

5 T1 -

6 T3 - Pair 3

7 T4 + Pair 4

8 T4 -

Product overview

CP37xx-160014 Version: 1.1

3.2.3 USB

The Panel PC has a USB 3.0 interface. This is used to connect peripheral devices with USB connection. The

interface is located behind a screw cap. It supplies 900 mA current and is electronically fused.

5 6 9

Fig.6: CP37xx-1600_USB interface pin numbering

Table5: USB interface pin assignment

Pin Assignment

Shield GND

1 Vbus

2 D -

3 D +

4 GND

5 StdA_SSRX -

6 StdA_SSRX +

7 GND_DRAIN

8 StdA_SSTX -

9 StdA_SSTX +

Product overview

CP37xx-1600 15Version: 1.1

3.3 Optional interfaces

You can expand the Panel PC beyond the basic configuration with additional interfaces in the connection

compartment. The following ordering options are available:

• Ethernet RJ45 (order identifier: C9900-B416)

• Ethernet RJ45 (order identifier: C9900-E185)

• RS232 (order identifier: C9900-E186)

• RS422 (order identifier: C9900-E248)

• RS485 (order identifier: C9900-E261)

• USB-3.0 (order identifier: C9900-E283)

• USB-2.0 (order identifier: C9900-E190)

• USB-3.0 (order identifier: C9900-E304)

The Panel PC can be equipped with a maximum of six interfaces. No further interfaces can be ordered. Any

interfaces that are ordered are installed ex factory.

3.3.1 Ethernet RJ45

The additional, optional Ethernet RJ45 interfaces in the form of Harting push-pull built-in sockets enable the

connection of appropriate network components with data rates of 100/1000 Mbit/s in accordance with the

Ethernet standards 100Base-T and 1000Base-T. The required speed is selected automatically. The cable is

routed through the mounting arm adapter.

The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable

connection is 100 m.

The Ethernet ports are suitable for cycle times <= 1 ms and for distributed clock applications in EtherCAT.

An Intel® i210 is used as controller.

Fig.7: CP37xx-1600_Ethernet interface pin numbering

Table6: Ethernet interface pin assignment

Pin Signal Description

1 T2 + Pair 2

2 T2 -

3 T3 + Pair 3

4 T1 + Pair 1

5 T1 -

6 T3 - Pair 3

7 T4 + Pair 4

8 T4 -

Product overview

CP37xx-160016 Version: 1.1

3.3.2 RS232

The optional RS232 interface includes an M12 socket according to IP65. The interface provides an

asynchronous, serial communication method defined in the RS232 standard.

1112

Fig.8: CP37xx-1600_RS232 interface pin numbering

Table7: RS232 pin assignment

Pin Signal Type Description

1 DCD Carrier recognized

2 RxD Signal in Receive Data

3 TxD Signal out Transmit Data

4 DTR Data receiver ready

5 GND Ground Ground

6 DSR Ready for operation

7 RTS Signal out Request to Send

8 CTS Signal in Clear to Send

9 RI Signal in Ring Indicator

3.3.3 RS422

The optional RS422 serial interface includes an electrically isolated M12 IP65 socket for high-speed serial

data transmission.

The channel features overvoltage protection. If an overvoltage occurs, the channel is switched off.

11 12

Fig.9: CP37xx-1600_RS422 interface pin numbering

Table8: RS422 pin assignment

Pin Signal Type Description

1 - - -

2 TxD + Data-Out + Transmit 422

3 RxD + Data-In + Receive 422

4 - - -

5 GND Ground Ground

6 VCC VCC +5 V

7 TxD - Data-Out - Transmit 422

8 RxD - Data-In - Receive 422

9 - - -

On delivery the interface is configured as a full duplex endpoint as standard:

Product overview

CP37xx-1600 17Version: 1.1

Table9: RS422 standard configuration

Function Status

Echo on

Auto send off

Always send on

Auto receive off

Always receive on

Termination on

3.3.4 RS485

The optional RS485 serial interface includes an electrically isolated M12 IP65 socket for high-speed serial

data transmission.

The channel features overvoltage protection. If an overvoltage occurs, the channel is switched off.

11 12

Fig.10: CP37xx-1600_RS485 interface pin numbering

Table10: RS485 pin assignment

Pin Signal Type Description

1 - - -

2 TxD + Data-Out + Transmit 485

3 RxD + Data-In + Receive 485

4 - - -

5 GND Ground Ground

6 VCC VCC +5 V

7 TxD- Data-Out - Transmit 485

8 RxD- Data-In - Receive 485

9 - - -

On delivery the interface is configured as a half-duplex endpoint without echo as standard:

Table11: RS485 standard configuration

Function Status

Echo off

Auto send on

Always send off

Auto receive on

Always receive off

Termination on

Product overview

CP37xx-160018 Version: 1.1

3.3.5 USB

The additional optional USB interfaces are used to connect peripheral devices with USB ports. The factory-

installed interfaces are located in the connection compartment of the Panel PC. Depending on the ordering

option selected, either USB specification 2.0 or 3.0 is supported.

The following ordering options are available:

Table12: Ordering options for USB interfaces

Options Description

C9900-E283 IP 65 connector for USB 3.0 port, Harting push-pull USB 3.0 socket

C9900-E190 USB-A socket for USB 2.0 port with IP 65 cover

C9900-E304 USB-A socket for USB 3.0 port with IP 65 cover

1 2 3 4

Fig.11: CP37xx-1600_USB interface pin numbering

Table13: USB interface pin assignment

Pin Assignment

Shield GND

1 Vbus

2 D -

3 D +

4 GND

5 StdA_SSRX -

6 StdA_SSRX +

7 GND_DRAIN

8 StdA_SSTX -

9 StdA_SSTX +

For USB 2.0, only pins 1 to 4 and the shield are relevant.

Product overview

CP37xx-1600 19Version: 1.1

3.4 Name plate

xxxxxxxx

xxxxxxxxxxxxx

910

16 15 14 13

Fig.12: CP37xx-1600_name plate

Table14: Legend for CP37xx-1600 name plate

No. Description

1 Model: The last four digits indicate the product variant.

2 Serial number (BTN)

3 Date of manufacture

4 Mainboard

5 CPU

6 RAM

7 Storage media

8 Hard disk

9 MAC addresses of the Ethernet interfaces

10 Power supply: 24 VDC, NEC class 2

11 Symbols

Note: Here you will find the symbols that apply to the device: CE, EAC, UKCA, . The

approvals of your device can be found on the name plate and in chapter 10.2 Approvals [}52].

12 Address of the vendor

13 FCC approval

14 Touch screen

15 Display

16 Variant number: Commercial number of the order code including ordering options

Product overview

CP37xx-160020 Version: 1.1

3.5 Connecting cable

Optionally, ready-made connection cables for all connections are available in various lengths. You can order

them using the following article descriptions:

Table15: Power supply cable

Connection cable Power supply cable with IP65 plug

C9900-K271 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 5 m, pre-

assembled, M23 socket, screw-type, 8-wire, second end open

C9900-K272 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 10 m, pre-

assembled, M23 socket, screw-type, 8-wire, second end open

C9900-K275 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 5 m, 12-core: 24

V minus, battery plus and battery minus each 2 x 1 mm2 for low voltage drop, pre-

assembled, M23 socket, screw-type, second end open

C9900-K276 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 10 m, 12-core: 24

V minus, battery plus and battery minus each 2 x 1 mm2 for low voltage drop, pre-

assembled, M23 socket, screw-type, second end open

C9900-K277 Power supply cable IP 65 for CP32xx, CP37xx or CP72xx, length 20 m, 12-core: 24

V minus, battery plus and battery minus each 2 x 1 mm2 for low voltage drop, pre-

assembled, M23 socket, screw-type, second end open

Table16: Network cable

Connection cable Network cable with IP65 plug

C9900-K281 Network cable for CP32xx, CP37xx and CP72xx, length 3 m, pre-assembled,