BeiJer T21C-C24 User manual

T21C
InstallationManual
English
MAEN084E,2014-04

Foreword
InstallationmanualforT21C
Foreword
All operator panels are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text,
dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the iX Developer.
Theprojectcanthenbetransferredandstoredintheoperatorpanelitself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the operator panels. In this manual, the term “the controller” refers
to the connected equipment.
This manual explains how to install the operator panel. Please refer to the
iX Developer reference manual for further information.
Order no: MAEN084E
Copyright © 2014-04 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappearinthisdocument. Readtheentireinstallation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB, including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
BeijerElectronics, MAEN084E

Contents
Contents
1 SafetyPrecautions ....................................................... 4
1.1 General ........................................................... 4
1.2 DuringInstallation .............................................. 4
1.3 DuringUse ....................................................... 5
1.4 Service and Maintenance ........................................ 5
1.5 Dismantling and Scrapping ..................................... 5
1.6 Appearance of Air in Touch Screen ............................. 5
2 Installation ............................................................... 6
2.1 SpaceRequirements ............................................. 6
2.2 InstallationProcess .............................................. 7
2.2.1 ConnectionstotheController .................................. 9
2.2.2 OtherConnectionsandPeripherals ............................. 9
3 HardwareReplacement ................................................. 10
3.1 Replacing the Fan and Filter ..................................... 10
3.2 Replacing the 2.5” SATA MassStorage ......................... 12
3.3 ReplacingaCompactFlashorCFastMemoryCard ........... 14
3.4 ReplacingtheBattery ............................................ 15
4 TechnicalData ........................................................... 16
5 ChemicalResistance .................................................... 18
5.1 MetalCasing ..................................................... 18
5.2 Touch Screen and Overlay ....................................... 19
5.2.1 AutotexF157/207 ...............................................19
5.2.2 TouchScreenSurface ............................................20
5.2.3 TouchscreenProtectiveFilm ....................................20
6 OperatorPanelDrawings .............................................. 21
6.1 Connectors ....................................................... 21
6.2 CommunicationPorts ........................................... 21
6.3 T21COutline .................................................... 23
7 Additional Installation Tips ............................................ 25
7.1 Grounding the Operator Panel ................................. 25
7.2 EthernetConnectionintheOperatorPanel ................... 26
7.3 To Achieve Better EMC Protection ............................. 28
7.4 AmbientTemperature ........................................... 29
7.5 Safety ............................................................. 30
7.6 Cable and Bus Termination RS485 ............................. 31
7.7 BootPriority ..................................................... 32
7.8 EnteringBIOS ................................................... 32
7.9 ResetSwitch ...................................................... 33
BeijerElectronics, MAEN084E

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices, like for example serial devices.
1.2 DuringInstallation
•The operator panel is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the operator panel according to the accompanying installation
instructions.
•Ground the operator panel according to the accompanying installation
instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal and supply cables.
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Safety Precautions
•Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
•Peripheral equipment must be appropriate for the application and location.
1.3 DuringUse
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use excessive force or sharp objects when operating the touchscreen.
1.4 ServiceandMaintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier. During the warranty period, the battery needs
to be replaced by an authorized Beijer Electronics service center.
•The unit can be reset by using the reset switch located behind the fan.
1.5 DismantlingandScrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous
to health and the environment: lithium battery, electrolytic capacitor and
display.
1.6 AppearanceofAirinTouchScreen
The layer structure of the touch screen contains air and in rare cases appearance of
bubbles can arise. This is purely cosmetic and does not affect any functionality
of the operator panel. The appearance can occur under certain environmental
conditions such as temperature, humidity, and atmospheric pressure.
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Installation
2Installation
2.1 SpaceRequirements
•Maximum installation plate thickness: 8 mm
•Space requirements in millimeters when installing the operator panel:
556 mm
347 mm
50 mm
100 mm
50 mm
100 mm
100 mm
Note:
Thedimensionsonthedrawingarenotproportional.
Caution:
Theopeningsontheenclosureareforairconvection. Donotcovertheseopenings.
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Installation
2.2 InstallationProcess
The following is needed:
•ATorxTX7screwdriver
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Placetheoperatorpanelonastablesurfaceduringinstallation.
Droppingthepanelorlettingitfallmaycausedamage.
2. To cut a correct opening for the operator panel, use the cut out dimensions
in the outline drawing. A separate cut out drawing is available for download
from the Beijer Electronics web site. For more information, see sections
Operator Panel Drawings and Technical Data.
3. Secure the operator panel in position by screwing the M4 Torx screw, allowing
the built-in bracket to tighten against the panel:
M4 x 20.7
0.4 Nm
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Installation
4. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstarted
up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
ittothepoweroutlet.
•Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Separatehighvoltagecablesfromsignalandsupplycables.
•Shieldedcommunicationcablesarerecommended.
24V DC
RS232/
RS422/
RS485 24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short
as possible), that is sized correctly according to local electrical codes.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is
2.5 mm2.
5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.
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Installation
2.2.1 ConnectionstotheController
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
2.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
BeijerElectronics, MAEN084E 9

Hardware Replacement
3 HardwareReplacement
This section contains instructions on how to replace operator panel hardware.
Only components included in the latest bill of material and spare parts list are
allowed.
3.1 ReplacingtheFanandFilter
The following is needed:
•Anewfan
•A Torx TX10 and a TX20 screwdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the fan and fan filter:
1. Power off the operator panel.
2. Remove the fan lid by removing the two M3x6 Torx screws.
3. Remove the fan filter.
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Hardware Replacement
4. Remove the fan by removing the two M4x35 Torx screws.
5. Reassemble with new fan and filter in reverse order. Use a maximum torque of
0.4 Nm when fastening the fan screws.
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Hardware Replacement
3.2 Replacingthe2.5”SATAMass
Storage
The following is needed:
•A new 2.5” SATA mass storage
•A TX10 Torx screwdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the 2.5” SATA mass storage:
1. Power off the operator panel.
2. Remove the front frame assembly by removing the eight M3x8 Torx screws
on the back cover assembly.
Caution:
Duringdisassembly,itisimportanttotakecareofthecablebetweenthefrontandthe
rearpart. Ifyoudisconnectacable,besurethattherightcablewillbeintheright
positionwhenassembling.
Note:
Theexchangeofelectroniccomponentsisonlyforexperiencedprofessionals.
Incorrecthandlingofelectroniccomponentsorcablespluggedinwrong,canleadto
thedestructionofthedevice.
3. Remove the four M3x4 Torx screws on the two hard drive brackets. Remove
thetwoharddrivebrackets.
4. Remove the two M3x6 Torx screws that are securing the brackets to the CPU
board.
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Hardware Replacement
5. Remove the hard disk drive from the hard drive connection on the CPU
board.
6. Reassemble with the new hard disk drive in reverse order.
1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
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Hardware Replacement
3.3 ReplacingaCompactFlashorCFast
MemoryCard
The following is needed:
•A new CompactFlash or CFast memory card.
•A TX10 Torx screwdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace a memory card:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the 2.5” SATA Mass Storage to
removethefrontframeassembly.
3. Install the new memory card in its intended slot illustrated in figure below.
1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
4. Reassemble in reverse order.
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Hardware Replacement
3.4 ReplacingtheBattery
The following is needed:
•A new BR 2032 (or CR 2032) battery.
•A Torx screwdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the battery:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the Fan and Filter to remove the
fan and access the battery.
3. Replace the battery.
4. Reassemble in reverse order.
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Technical Data
4TechnicalData
Parameter T21C
Frontpanel,W×H×D 556×347×87mm
Cutoutdimensions,
W×H 539×331mm
Mountingdepth 79mm(179mmincludingclearance)
Standalonemounting VESA100×100
Note: MaximumscrewlengthforVESAmountingis5.5mm.
Usageoflongerscrewsmayleadtodamage.
Frontpanelseal IP65
Rearpanelseal IP20
Touchscreen
material Polyesteronglass,resistive. Overlay: AutotexF157orF207(1).
Touchscreen
operations 1millionfingertouchoperations
Reverseside
material Powder-coatedaluminum
Framematerial Powder-coatedaluminum
Weight 8.1kg
Serialportfor
COM1RS232and
COM2RS422/RS485
9-pinD-subcontactwithRS232RTS/CTS,chassis-mounted
femalewithstandardlockingscrews4-40UNC
Note: RS422Interfaceisnotavailableyet.
Serialportfor
COM3RS232and
COM4RS422/RS485
9-pinD-subcontactwithRS232RTS/CTS,chassis-mounted
femalewithstandardlockingscrews4-40UNC
Note: RS422Interfaceisnotavailableyet.
Ethernet 2×10/100/1000Base-T(shieldedRJ45)
USB 4×USBHost2.0,maxoutputcurrent500mA
Processor Intel®Celeron®B810E(2×1.6GHz),2MBL2Cache,
Intel®QM67Chipset
Optional: Intel®Core™i32310E(2×2.1GHz)(Hyperthread-
ing),3MBL2Cache,QM67Chipset
Optional: Intel®Core™i72715QE(4×2.1GHz)(Turbo
2.0,Hyperthreading),6MBL2Cache,QM67Chipset
*forexactconfigurationpleaseseepricelist
Externalstorage
media viaUSB
MemoryRAM 2GB*/4GB*DDR-3SO-DIMM1333MHz
*dependingonProcessorModule
LED 1×multi-color
Realtimeclock Yes(onchip)
Battery LithiumbatterytypeBR2032(orCR2032),exchangeable
Powerconsumption
atratedvoltage 125W
Fuse 10A
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Technical Data
Parameter T21C
Powersupply DCinputrange: 18to32VDC(140W)ATXstandard
CE:Thepowersupplymustconformwiththerequirements
accordingtoIEC60950andIEC61558-2-4.
ULandcUL:Thepowersupplymustconformwiththe
requirementsforclassIIpowersupplies.
Display TFT-LCDwithLEDbacklight. 1920×1080pixels,
16.7millioncolors
VGA 1×VGA:resolutionmax. 2048×1536@75Hz
DVI 1×DVI-DsingleLink: Resolutionmax. 1600×1200or
1920×1200(withreducedblanking)
Activeareaof
display,W×H 476.64×268.11mm
Operating
temperature 0°Cto+50°C
Storagetemperature -20°Cto+70°C
Relativehumidity <85%non-condensed
Approvalsand
certifications Informationisavailableonthewebsite www.beijerelectronics.com
(1)SeesectionChemicalResistanceformoreinformation.
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Chemical Resistance
5 ChemicalResistance
5.1 MetalCasing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
Aceticacid10% Phosphoricacid4%
Citricacid10% Phosphoricacid10%
Diesel Seawater
Distilledwater Sodiumchloride2%
Edibleoil Sodiumchloride20%
Fueloil Sulphuricacid20%
Hydrogenperoxide3% Tapwater
The powder paint shows limited resistance to the following chemicals at room
temperature:
Butanol Nitricacid3%
Hydrochloricacid5% Nitricacid10%
Isopropylalcohol Phosphoricacid43%
Na-hypochlorite10%
Sodiumhypochlorite Turpentine
Note:
Ifexposuretoanyoftheabovechemicalsisdemanded,itisrecommendedtofirsttest
thechemicalinahiddenspotofthemetalcasing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Aceticacid,conc. Methyl-ethylketone Toluene
Acetone Nitricacid30% Trichlorethylene
Ammonia5% Phenol Xylene
Ammonia,conc. Sodiumhydroxide5% 97octaneunleadedpetrol
Ethylacetate Sodiumhydroxide30% 98octaneleadedpetrol
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Chemical Resistance
5.2 TouchScreenandOverlay
5.2.1 AutotexF157/207
Autotex F157 or F207 covers the overlay surrounding the screen.
SolventResistance
Autotex F157/F207 withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Ajax/Viminsolution Downy/Lenor(1) Phosphoricacid(<30%)
Alkalicarbonate
solution(1) Ethanol Potassiumferricyanide
Ammonia(<40%)(1) Glycerine Potassiumhydroxide(<30%)
Aceticacid(<50%) Glycol PureTurpentine
Arielpowderin
solution(1) Gumption(1) SBP60/95(1)
Bleach(1) Hydrochloricacid(<36%) Sulfuricacid(<10%)
Castoroil Linseedoil Tomatoketchup
Causticsoda(<40%)(1) Methanol Trichloroaceticacid(<50%)
Cuttingoil Nitricacid(<10%) WhiteSpirit
Cyclohexanol Paraffinoil Windex(1)
Diacetonealcohol Persilpowderinsolution(1) Wisk
Diesel Petroleumspirit(1) Acetonitrile
(1)Extremelyfaintglossingofthetexturewasnoted.
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentratedmineralacids Benzylalcohol
Concentratedcausticsolution Methylenechloride
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Chemical Resistance
5.2.2 TouchScreenSurface
The touch screen surface on the operator panel withstands exposure to the
following solvents without visible change:
Solvents Time
Acetone 10minutes
Isopropanol 10minutes
Toluene 5 hours
5.2.3 TouchscreenProtectiveFilm
Autotex
It is recommended to use the Autoflex EBA 180Ltouch display protection film,
that can be ordered from Beijer Electronics.
OutdoorUse
In common with all polyester based films, Autoflex EBA 180L isnotsuitablefor
use in conditions of long-term exposure to direct sunlight.
Note:
Thelayerstructureofthetouchscreencontainsairandinrarecasesappearanceof
bubblescanarise. Thisispurelycosmeticanddoesnotaffectanyfunctionalityofthe
panel. Theappearancecanoccurundercertainenvironmentalconditionssuchas
temperature,humidity,andatmosphericpressure.
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