Beka Hospitec AVERO Premium tub 190 User manual

Edition V 1.6 EN
Technical Changes reserved
09.09.2014
Service Manual
for
AVERO Premium tub 190
Part No. 278400
AVERO Premium tub 175
Part No. 278300
Picture shows
AVERO Premium 190
Part No. 278400

Contents
1. Preface 4
2. Care and Maintenance 5
2.1 Transport and Storage 5
2.2 Inspection 5
2.3 Service-Agreements 5
2.4 Recycling 5
3. Dimensions (mm) 6
3.1 AVERO Premium 190 6
3.2 AVERO Premium 175 7
4. Assemblies 8
5. Instructions 13
5.1 Roller (POM) 13
5.2 Main board control 14
5.3 Lifting actuator 15
5.4 Flow meter 16
5.5 Lifting frame water piping 17
5.6 Fan motor 19
5.7 Automatic tub filling control 21
5.8 Solenoid 22
5.9 Fittings 23
5.10 Thermostat 24
5.11 Disinfectant container 25
5.12 Air nozzles (without fan hose) 26
5.13 Air distributor 28
5.14 Operating element for air bubble bathing system 29
5.15 Operating element for automatic water stop 30
5.16 Removal of the bathtub from the lifting frame 31
5.17 Sensor for automatic water stop 33
5.18 Opening and closing the rear wall 34
5.19 Change machine feet 35
5.20 Change turning knob set 35
5.21 Change turning (drain plug) 36
5.22 Change hand shower holder 37
5.23 Change hand shower and hose 38
5.24 Change disinfectant wand, hose & holder 39
5.25 Temperature indicator 40
5.26 Open the back cover 41
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Contents
6. Periodic Inspection 42
7. Troubleshooting / Customer Service 43
7.1 Troubleshooting 43
7.2 Customer Service 44
8. Appendix 45
8.1 Technical Data 45
8.2 Icons and symbols used 47
8.3 Declaration of Conformity 48
8.4 Accessories lifting tub AVERO Premium 48
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1. Preface
Dear Customer,
Thank you for purchasing an AVERO Premium tub from BEKA Hospitec.
Please consider the following points:
1. Read this manual carefully.
2. Use this device for its intended purpose only.
3. Operating this device is only admissible by trained personnel.
4. Maintenance and safety checks must be carried out by authorized distributors only.
5. Additional set ups, changes or repairs must be carried out by authorized companies only.
We do not take any liability for additional set ups, changes or repairs as well as for the product or
product functions, if they were carried out by non-authorized companies.
Liability and warranty
The manufacturer of the tub shall only be responsible for the safety and reliability of the device if:
a. the installation has been done by an authorized BEKA Hospitec distributor,
b. the respective space is in compliance with local regulatory guidelines i.e. CSA,
c. the device is used for its intended purpose only, and
d. functionality checks are carried out on a regular basis.
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It is imperative that all safety instructions be
observed. (see User/Operating Manual for
AVERO Premium tub)!
Any unauthorized repair, rebuildings and changes are forbidden for safety
reasons and exclude a liability of the manufacturer for the damages resulting
from it. For the damages which result from the use of spare parts not released
by the manufacturers or accessories every other liability of the manufacturer
is excluded.
CAUTION:
WARNING:

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2. Care and Maintenance
To ensure safe and problem free operation, the following tests should be performed daily:
• Visual inspection of the tub (external damaged and wear),
• Check screws (missing, loose, tight),
• Check the tub for lifting function,
• Check operaton of the hand control (up / down movement, water),
• Test the emergency lowering (mechanical).
2.1 Transport and Storage
The operating and storage conditions can be found in the Technical Data (see Chap. 8.1).
2.2 Inspection
A “safety technology inspection” (STI) must be performed on the AVERO Premium tub at intervals of
12 months.
Performance of the safety technology inspections and maintenance must be recorded.
An inspection must be arranged at expiration date as per the “red” test sticker on the reverse side,
please contact the manufacturer or the authorized distributor to arrange.
The inspections or repairs must only be performed by the manufacturer or by technical personnel
authorized by the manufacturer with the use of original parts.
2.3 Service-Agreements
BEKA Hospitec and BEKA’s representatives provide you several variants on service agreements for
regular safety checks of your BEKA product.
2.4 Recycling
Recycling at the end of the product life must be done accordingly to the local regulations. For further
information please contact your BEKA distributor.
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3. Dimensions
3.1 AVERO Premium 190 (mm)
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575 Width inside, down
720 Width inside, up

3.2 AVERO Premium 175 (mm)
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575 Width inside, down
720 Width inside, up

4. Assemblies
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Number Description Number Description
1 Blower motor 12 Control unit
2 Guide roller (POM C) 13 Magnet valve for filling the tub
3 Armored tube (cold water) 14 Magnet valve for disinfection
4 Armored tube (warm water) 15 Injector
5 Earthing 16 Distributor / Mains supply
6 Magnet valve for hand shower 17 Hoist motor
7 Sensor for mixed water (HB + WB) 18 Sensor for bath water
8 USB connection for sound system 19 Control for sound system
9 Thermostat Mattsson 20 Guide roller (POM C)
10 Bracket for control element 21 Lifting support
11 Control element

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Number Description Number Description
1 Overflow Turning knob (open/close) 9 Pushbutton for tub DOWN
2 Grab bars (left/right) 10 Automatic tub filling
3 Tub water inlet 11 Inlet temperature thermometer
4 Concealed thermostat with scald 12 Handheld shower
protection
5 Disinfection valve 13 Disinfection spray nozzle
6 Tub filling valve 14 Disinfection injector
7 Handheld shower valve 15 Disinfectant filling connector
8 Pushbutton for tub UP 16 Locking cover for disinfectant container

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AVERO Premium
Part. No. Pos. No. Article Unit Picture
278411 Control box 120volt 1
278412 Lifting Actuator 1
278413 Tub foot, rear 2
278414 Handheld shower wand 1
278415 Solenoid ½ 1
278416 Fitting 1
278417 Disinfection spray wand 1
278418 Bracket for handheld shower 1
278419 Bracket for handheld shower (Disinfection) 1
278420 Fan motor 1

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AVERO Premium
Part. No. Pos. No. Article Unit Picture
278421 Nozzles, complete 1
278422 Hose 1
278423 Hose clamps (10 pcs.)
278424 T-piece for hose (5 pcs.)
278425 Elbow connection (Set of 12)
278426 Air distributor incl. ear hose clips 1
278427 Overflow turning knob 1
278428 Complete drain assembly 1
278429 Fill level sensor 1
278430 Insert for backflow preventer 1

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AVERO Premium
Part. No. Pos. No. Article Unit Picture
278431 Cover for backflow preventer 2
278432 Connecting hose 12½” 4
278433 Connecting hose 20½” 3
278434 Connecting hose 36½” 2
278435 Roller for lifting column 4
278436 CSA injector 1
278437 CSA flow meter 1
278438 Clear glass tube 1
278410 Disinfectant container (1.9 l) 1

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5. Instructions
5.1 Roller (POM)
13
Picture 1:
Required tools:
1 x ratchet
1 x socket 17 mm
1 x open-end wrench 17 mm
Picture 2:
Additional parts:
4 x POM
4 x screws
Picture 8:
The illustration shows the
frame without the POM slide
bearing.
Picture 7:
Remove the
screw and the
right POM.
Picture 3:
Loosen the nuts using
the ratchet and the
open-end wrench.
Picture 4:
Remove the nut
from the screw.
Picture 5:
Remove the
washer from the
screw.
Picture 6:
Remove the screw
and the left POM.

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5.2 Main board control
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Picture 1:
Required tools:
1 x battery-operated
screwdriver
1 x bit AW 25
Picture 2:
Additional parts:
1 x control
Main board
incl. screws
Picture 5:
Loosen the four
screws from the
distributor unit
(Aerospa).
Picture 4:
Remove the
cover of the
disinfectant
container
and take the
container out
from the open
back wall.
Picture 3:
Remove all cables
from the control.
Picture 6:
Remove the two
screws that hold the
distributor unit. Then
fold the distributor
unit away toward the
bottom.
Picture 7:
Lift the 2 black lines.
Picture 8:
Remove the left and
right screw from the
control housing.

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5.3 Lifting actuator
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Picture 2:
Required parts:
1 x lifting motor
incl. accessories
Picture 1:
Required tools:
1 x ratchet
1 x socket 17 mm
1 x open-end wrench
17 mm
Picture 3:
Disconnect the
power supply.
Picture 4:
Disconnect all
cables from the
control. (Cable for
control, cable for
lifting motor).
Picture 5:
Loosen the lower
screw on the lifting
motor.
Picture 6:
Loosen the upper
screw on the lifting
motor.
Picture 7:
Remove the lock nut and
washer from the upper
screw of the lifting motor.
Picture 8:
The illustration shows
the removed lock nut
and washer from the
upper screw of the
lifting motor.

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5.4 Flow meter
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Picture 11:
Remove the
connecting cable
from the lifting motor.
Picture 9:
Remove the screw,
incl. the washer, from
the upper motor
mount.
Picture 10:
Remove the
screw, incl. the
washer, from
the lower motor
mount.
Picture 12:
Remove the screw
from the lower
motor mount and
take the lifting motor
out of the lifting
frame.
Picture 2:
The illustration shows the
installed flow meter in
the control panel of the
AVERO Premium.
Picture 3:
Open the rear wall as
described in point
5.18.
Picture 1:
Required tools:
1 x pipe wrench, medium
size
Picture 4:
The illustration shows
the flow meter in
installed condition.

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5.5 Lifting frame water piping
17
Picture 5:
Remove the hose
clamps from behind.
Picture 6:
The illustration shows
the removed hose
clamps.
Picture 7:
Remove the
2 connecting
hoses from the
flow meter.
Picture 8:
The illustration shows
the connecting hoses
removed from the flow
meter.
Picture 9:
Remove the 2 fastening
clips from the flow meter.
Picture 10:
You can take the
flow meter out of the
control panel.
Picture 2:
Additional parts:
2 x flex hoses
4 x angle connections
Picture 1:
Required tools:
1 x pipe wrench, large
1 x pipe wrench, medium
size

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Picture 3:
The illustration shows the
water piping completely
attached on the lifting
support of the AVERO
Premium.
Picture 4:
The illustration
shows the cold
and hot water
connections
of the AVERO
Premium for
the on-site
connection.
Picture 5:
Loosen the union
nut of the cold
water line using
the pipe wrench.
Picture 6:
Loosen the union
nut of the hot
water line using
the pipe wrench.
Picture 7:
Remove the
union nut from
the thread of the
connection.
Picture 9:
Unscrew
the angle
connections.
Picture 10:
The illustration
shows the upper
connections for
cold and hot
water (internal
piping).
Picture 11:
Loosen the union
nut of the cold
water line using
the pipe wrench.
Picture 12:
Loosen the union
nut of the hot
water line using
the pipe wrench.
Picture 8:
Loosen the nuts
using the two
pipe wrenches.

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Picture 16:
Loosen the nuts
for the hot water
connection using
the two pipe
wrenches.
Picture 15:
Loosen the nuts
for the cold water
connection using
the two pipe
wrenches.
Picture 14:
Remove the
union nut from
the thread of the
connection for
cold water.
Picture 13:
Remove the
union nut from
the thread of the
connection for
hot water.
5.6 Fan motor
Picture 2:
Additional parts:
1 x fan motor
Picture 1:
Required tools:
1 x Allen wrench 2.5 mm
1 x open-end wrench 10 mm
Picture 3:
Open the distributor
unit and unclamp the
line for the fan motor.
Picture 4:
Open the distributor
unit and unclamp the
line for the fan motor.

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Picture 12:
Repeat this work
step for the second
locking screw.
Picture 11:
Loosen the first
locking screw of
the fan motor
from the bracket.
Picture 6:
Loosen the screw
from the mounting
bracket and the
perforated metal
strap.
Picture 5:
The illustration shows
the fan motor fastened
to the mounting
bracket with perforated
metal strap.
Picture 7:
Remove the
perforated metal
strap from the fan
motor.
Picture 8:
Remove the
cable ties.
Picture 10:
Take the fan motor,
together with the bracket,
off the lifting support of
the AVERO Premium.
Picture 9:
Loosen and remove
the left and right
screws from the fan
bracket.