Belanger 1MANUL603 User manual

Prep Jet System
1MANUL603
REV 06
Owners Manual
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone [phone]
Fax [phone]
www.belangerinc.com

Belanger, Inc. Prep Jet System

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Table of Contents
Belanger Incorporated Limited Warranty.........................................................2
Operational Warning..........................................................................................3
Introduction........................................................................................................4
Important Safety Information....................................................................................................4
Safety Symbols and Signal Words .......................................................................................... 4
IMPORTANT Safety Information – MUST READ.................................................................... 5
Safety Warnings....................................................................................................................... 5
Before You Get Started............................................................................................................ 7
Specifications.....................................................................................................8
Requirements........................................................................................................................... 8
Installation..........................................................................................................9
Assembly.................................................................................................................................. 9
Initial Startup....................................................................................................12
Plumbing Overview..........................................................................................14
Schedule 40 Steel Pipe..........................................................................................................14
Schedule 80 Steel Pipe..........................................................................................................15
Type M Copper ...................................................................................................................... 16
Stainless Steel Tubing (type 304 per ASTM A269)............................................................... 17
Hydraulic Hose....................................................................................................................... 18
Maintenance .....................................................................................................19
Routine Procedures............................................................................................................... 19
Trouble Shooting.................................................................................................................... 19
Inspecting and/or Replacing the Dodge™ Coupling.............................................................. 20
Replacement Parts ................................................................................................................ 22

PREP JET SYSTEM
2Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Belanger Incorporated Limited Warranty
LIMITED WARRANTY: Equipment: Seller warrants to the original purchaser that the goods sold hereunder, which are
fabricated by Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1
year plus 30 days from the date of invoice - CAT®Pumps will be warranted for 2 years from the date of invoice. All
warranties, express, implied, or statutory, pertaining to Seller’s machinery, parts, and equipment are fully set forth
herein. This limited warranty applies to the original purchaser only and is not transferable. No addition to or
modification of any of the provisions of this stated Limited Warranty shall be binding upon the Seller, unless made
in writing and signed by a duly authorized employee of Seller. This warranty is subject to the following limitations:
(1) This warranty shall be void if the factory specifications for operation and maintenance, found in original
equipment manuals, and component manuals, are not followed, or if other than factory authorized erection,
alterations or modifications are made to any parts or equipment; (2) Defective parts are warranted to the Purchaser
for repair or replacement through an authorized distributor or value added reseller (VAR) of Seller, or direct with
Seller for a period of 13 months from the date of invoice. Parts warranty excludes all claims for failure resulting
from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative
maintenance, misuse, abuse, negligence, third party damages, or acts of God. Purchaser agrees to submit to and
assist Seller or its authorized distributor or value added reseller (VAR) in conducting in-warranty inspections of the
machinery and equipment including inspection of any part claimed to be defective by the Purchaser; (3) Labor to
repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or
value added reseller (VAR) of Seller, or direct with Seller, for 120 days from date of invoice. Labor warranty
excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation,
and omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or
acts of God. Seller reserves the sole right to make determinations on the above stated limitation. All labor and
service provided beyond the labor warranty period shall be subject to labor charges at the rates established by the
local authorized distributor or value added reseller (VAR) or direct with Seller; (4) This warranty shall be void for all
equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process.
The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid,
Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated
Solvents. (5) Seller makes no warranty, express or implied, with respect to the design or operation of any entire
system, in which Seller’s goods sold hereunder are mere components. (6) In no event shall Seller be liable for any
incidental, special, consequential or exemplary damages resulting from the furnishing, performance or use of any
goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, the negligence of
Seller or to otherwise; not for loss of business; inconvenience, or property damage of any kind; not for any
damages of whatever nature resulting in any way from the purchaser’s selection and use of any chemicals not
manufactured exclusively by seller but used with the purchased goods; or for any service not expressly provided
herein related to or arising from the equipment or goods sold. This limitation of liability extends to purchaser’s use
of any engineering recommendations, sales representations, technical assistance, advice or data supplied by seller
to purchaser in connection with the goods or services supplied, other than that information contained in Belanger
manuals.
Parts: Seller warrants to the original purchaser that the Replacement Parts sold hereunder, shall be free from
defects in workmanship and material under normal use and service for a period of 30 days from the date of invoice.
This limited warranty applies to the original purchaser only and is not transferable. (1) This warranty shall be void if
the factory specifications for operation and maintenance are not followed; (2) Parts warranty excludes all claims for
failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory
specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. (3) This
warranty shall be void for all replacements parts failures and premature component wear caused by the use of
corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive
chemicals that if used in conjunction with Belanger replacement parts will void the warranty: Hydrofluoric Acid,
Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide,
Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents.
THIS LIMITED WARRANTY FOR EQUIPMENT AND REPLACEMENT PARTS IS EXPRESSLY IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
Copyright © 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by
any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system,
except as may be expressly permitted by the 1976 Copyright Act. Revised as of 8-15-01. Belanger reserves the right to change or
modify the Belanger Inc. Limited Warranty without notice.

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not be used
even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-flouride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the
environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our
equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the
end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions.
The chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on
the equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine
to use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger
automatic car wash equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales describes the
potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear caused by the use of
corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly
corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric
Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide,
Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability
for the selection and use of any chemicals listed above;
However, should the end user decide to use formulations containing any of the above ingredients, the end user should
institute a comprehensive training program and implement detailed operational parameters within their organization
for the proper handling and treatment of such products to minimize the potential dangers involved. Consult your
chemical supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material
Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation.
CAUTION
During the installation process the installer is responsible for re-tightening ALL
lugs, set screws and terminals located in the electrical panels. Components may
vibrate loose during shipping.
CAUTION
Use of reclaim water through pump will void
manufacturer warranty.

PREP JET SYSTEM
4Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Introduction
Important Safety Information
This section introduces the hazard and safety precautions associated with installing, maintaining or servicing
this product. Before performing any task on this product, read this safety information and the applicable
sections in this manual, where additional hazards and safety precautions for your task may be found. Electrical
shock could occur and cause death or serious injury if these safe service procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to
precautions which must be followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury or death.
Signal Words
the signal words used in this manual and on warning labels tell you the seriousness of particular safety
hazards. The precautions that follow must be followed to prevent death, injury or damage to the
equipment.
DANGER
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
CAUTION
This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR
INJURY
CAUTION
When used by it self, CAUTION designates a hazard or unsafe practice which MAY RESULT
IN PROPERTY OR EQUIPMENT DAMAGE
Before You Begin
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect,
maintain or service this equipment.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this
equipment. If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010.
It is imperative to your safety and the safety of others to understand the procedures before beginning
work.

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Introduction
IMPORTANT Safety Information – MUST READ
Safety Warnings
DANGER
DISCONNECT MAIN POWER SUPPLY PRIOR TO
SERVICING OR MAINTAINING EQUIPMENT
Belanger recommends that all workers observe the OSHA (U.S. Department of
Labor Occupational Safety & Health Administration) Lockout / Tagout procedure
prior to performing service or maintenance on machinery and equipment. Doing
so will prevent unexpected energization, startup, or release of hazardous energy
while maintenance and servicing activities are being performed.
BE SURE TO OBSERVE OPERATING ENVELOPE.
EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD,
ROTATING AND/OR MOVING COMPONENTS COULD
RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA
SURROUNDING A ROTATING PIECE OF EQUIPMENT.
OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND
COULD RESULT IN SERIOUS INJURY OR DEATH.
CAUTION
BE AWARE OF HAZARDS ASSOCIATED WITH
EQUIPMENT INSTALLED ON THE FLOOR
THAT MAY BE A TRIP HAZARD.
It is imperative to your safety and the safety of others to always follow safe work
procedures.

PREP JET SYSTEM
6Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Introduction
Thank you for your purchase of the Belanger, Inc. Prep Jet System. This manual will familiarize you with
the Prep Jet installation, operation and maintenance.
The design of this Prep Jet System will optimize the cleaning effect of your system with its high pressure
spray loosening the stubborn debris from vehicle surfaces.
Whether you have already operated a car wash or you are new to our industry, you know the importance
of the appearance of a car wash and its equipment to the customer. Keeping the equipment clean will not
only make the equipment easier to maintain, it will act as an example to your customer to keep their
equipment (their automobile) clean as well. Replacing the cloth as necessary, will also help the image of
your wash and keep the customer coming back.
Please read the entire instruction manual before attempting to install the equipment, and refer to it
throughout the installation process. Keep this manual as a guide to proper maintenance.

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Introduction
Before You Get Started
Tools Needed for Installation:
miscellaneous hand tools square
level extension cords
tape measure (25 foot or greater) pry bar
hammer drill with 1/2” bit tin snips
safety glasses work gloves
Equipment Include Qty.
Prep Jet pump and motor assembly 1
Accessory box 1
High pressure gun assembly 2
Crankcase oil for pump 2 btl
Prep Jet electric panel 1
Prep Jet lance holder 2
Hydraulic hose assembly for gun, 15 foot each 2
Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is
any damaged equipment, file a claim with the trucking company immediately. Receiving
party is responsible for filing claim with trucking company. Notify your local distributor
or Belanger, Inc. immediately If shipment is determined damaged or incomplete.
Belanger, Inc.®1995
This manual and the accompanying equipment are protected by United States and International copyright and patent laws.
You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.®

PREP JET SYSTEM
8Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Specifications
Requirements
Physical
Unit height 54”
Unit width 30-1/2”
Unit depth 24
Utility Electrical 7-1/2 HP 3 phase
120 VAC single phase for control system
Water (1) 3/4” pipe @ 8 GPM @ 1000 PSI Fresh Water
CAUTION
Use of reclaim water through pump will void manufacturer warranty.
DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY
EQUIPMENT!
CAUTION
Always wear safety glasses when performing maintenance on any equipment
CAUTION
It is recommended that a licensed electrician is contracted to perform all electrical installations.
CAUTION
A compressed Air System should be set correctly to support 90 PSI necessary to operate
equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger
specified equipment.

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Installation
Assembly
1) Select an appropriate location for the pump station to be installed. The area should be well lighted
and have adequate room to inspect and maintain the unit.
2) Remove unit from packing crate and position into location.
3) Level the pump station in both directions by adjusting the built in leveling feet.
CAUTION
The unit being level has direct bearing on Hydrominder performance.
Horizontal Leg
Floor Mount
Step 3a:
raise or lower this nut as on
all four mounts to level first Step 3b:
tighten all three nuts
on each Floor Mount to
lock mounts into place

PREP JET SYSTEM
10 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Installation
Assembly
4) Install the inlet plumbing to the Hydro Minder™. A shut-off valve should be installed in this line
prior to the tee.
5) Shutoff valve not supplied by Belanger, Inc.
6) Install the wand holders in a practical location that corresponds to your particular situation and lag
them to the floor using the supplied lag bolts.
7) Install plumbing from outlet of pump to the guns.
Note: The unit is equipped to accommodate two guns. If you choose to use only one gun, cap the
other feed with a field supplied plug. Both outlets are the same.
Main feed, 3/4”
(19.05 mm)
minimum
Shutoff valve
(field supplied)
1/2” (13 mm)
hose
(field supplied)
Hose barb, 1/2”
(13 mm)
(field supplied)
Outlets to Guns

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Installation
Assembly
8) There is an optional overflow tube installed on all tanks. If it is to be utilized, a hose will need to be
run from the tanks overflow tube to a drain that is in accordance with your local and national
codes.
CAUTION
Keep in mind that there should be a minimum of 3 feet (91.4 cm) of flexible hose between the
pump outlet and any hard piping.
CAUTION
THIS PREP JET SYSTEM HAS BEEN SHIPPED WITH TWO SHUT-OFF GUNS, WITH
#1NOZZL-MG300 (15 DEG @ 0.7 GPM, MEG NOZZLE) NOZZLES INSTALLED. THESE
NOZZLES HAVE BEEN PROPERLY SIZED FOR TWO GUN OPERATION
If one gun operation is desired, the nozzle must be changed to a #1NOZZL-MG350 (15 DEG @
1.5 GPM, MEG NOZZLE). This will increase the volume of water at the gun and will lengthen
the life of the Unloader Valve and/or the pump itself.
Feed to Drainage

PREP JET SYSTEM
12 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Initial Startup
This Section Critical to Proper Operation
CAUTION
THOROUGHLY WIPE DOWN ALL INTERIOR SURFACES OF THE TANK AND MAKE
SURE THERE IS NO INSTALLATION DEBRIS IS LEFT BEHIND.
1) Open shut-off valve to inlet plumbing. Operate Hydro minder™ manually (fully off to fully on)
several times prior to allowing water to reach maximum level.
Note: The Hydrominder will be slow to react the first time it is shut off. This is normal.
2) Close shut-off valve and visually inspect bottom of tank for any debris which may have been
accumulated in the inlet plumbing installation. Clean tank if necessary.
3) Re-open shut-off valve and allow tank to refill.
4) Fill the oil reservoir to the proper level using the supplied CAT™ Oil. The correct level is when the
oil reaches the halfway point of the red dot in the middle of the sight gauge.
5) Replacement oil can be acquired through your distributor or Belanger, Inc.
6) Make sure that the unloader valve is set to start under minimum pressure by turning the
adjustment nut “Out”.
Note: As the adjustment nut is turned out, the pressure is lowered, just as when turned in, the
pressure is increased.
Oil Sight-Gauge
Oil Filler Cap
Adjustment Nut

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Initial Startup
This Section Critical to Proper Operation
CAUTION
DO NOT START UNTIL THE TANK HAS BEEN FILLED AND
THE OIL IS AT THE PROPER LEVEL!!!
1) Turn on the power to the pump motor and check rotation.
View from rear of Prep Jet
2) Adjust the pressure of the Prep-Jet System
a) Adjusting the unloader pressure must be done with the system “ON”.
b) Start the system with the unloader backed to the lowest pressure setting.
c) Squeeze the trigger and read the pressure on the gauge at the pump. If more pressure is desired, release the
trigger, turn the adjusting nut 1/4 turn, squeeze the trigger and read the pressure gauge.
d) Repeat this method until desired pressure is attained.
CAUTION
IMPORTANT: DO NOT EXCEED 1000 PSI (68.9 BAR). Pressure fluctuation is minimal with
the opening of each additional gun.
e) Once the desired pressure is reached, set the top locking nut to hold the pressure.
CAUTION
DO NOT ADJUST THE UNLOADER PRESSURE TO COMENSATE FOR WORN
NOZZLES.
f) Checking nozzle wear should be part of the regular maintenance.
CAUTION
AFTER THE FIRST 100 HOURS OF OPERATION, CHANGE THE OIL IN
THE PUMP. REPLACE ONLY WITH CAT™ WHICH CAN BE ACQUIRED
THROUGH YOUR DISTRIBUTOR OR BELANGER, INC. OIL IS TO BE
CHANGED EVERY 500 HOURS THEREAFTER.
CAUTION
DO NOT ROTATE PUMP WHEN OIL RESERVOIR IS EMPTY.

PREP JET SYSTEM
14 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Plumbing Overview
Schedule 40 Steel Pipe
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
5 GPM
(18.9 LPM) 1.10/.076
5.3/1.6
10 GPM
(37.8 LPM) 4.16/.287
10.6/3.2 0.99/.068 6.0/1.8
15 GPM
(56.8 LPM) 9.14/.63
15.8/4.8 2.16/.149 9.0/2.7 0.63/.043 5.6/1.7
20 GPM
(75.7 LPM) 3.72/.256
12.0/3.7 1.08/.074 7.4/2.3
25 GPM
(94.6 LPM) 5.74/.396
15.0/4.6 1.67/.115 9.3/2.8 0.41/.028 5.4/1.6
30 GPM
(113.5 LPM) 2.37/.163
11.2/3.4 0.58/.04 6.4/2.0
40 GPM
(151.4 LPM) 4.14/.285
14.9/4.5 1.01/.07 8.6/2.6 0.46/.032 6.3/1.9
50 GPM
(189.2 LPM) 1.57/.108
10.7/3.3 0.71/.049 7.9/2.4
60 GPM
(227.1 LPM) 2.22/.153
12.9/3.9 1.01/.07 9.5/2.9 0.29/.02 5.7/1.7
80 GPM
(302.8 LPM) 3.89/.268
17.2/5.2 1.76/.121 12.6/3.8 0.49/.034 7.6/2.3
100 GPM
(378.5 LPM) 2.72/.188
15.8/4.8 0.76/.052 9.6/2.9
125 GPM
(473.1 LPM) 1.17/.081
11.9/3.6
150 GPM
(567.7 LPM) 1.66/.114
14.4/4.4
Note: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed
system
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7
90oF Ell
(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8
45oF Ell
(11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8
Male/Female
Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4
Pressure loss, fittings (feet of pipe / meters of pipe)
Note: All values calculated with clean water @ 60oF / 15oC
Example 4.16/.287
10.6/3.2 PSI per 10 foot of pipe / BAR per 3 meters of pipe
Velocity in feet per second / Velocity in meters per second

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Plumbing Overview
Schedule 80 Steel Pipe
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
5 GPM
(18.9 LPM) 1.63/.112
6.9/2.1
10 GPM
(37.8 LPM) 5.71/.394
13.7/4.2 1.28/.088 7.4/2.3
15 GPM
(56.8 LPM) 2.71/.187
11.1/3.4 0.99/.068 6.7/2.0
20 GPM
(75.7 LPM) 4.63/.319
14.8/4.5 1.34/.092 8.9/2.7
25 GPM
(94.6 LPM)
2.54/.175
11.2/3.4 0.49/.034 6.3/1.9
30 GPM
(113.5 LPM) 2.82/.194
13.4/4.1 0.69/.048 7.5/2.3
40 GPM
(151.4 LPM) 4.81/.332
17.9/5.5 1.18/.081 10.0/3.0 0.54/.037 7.3/2.2
50 GPM
(189.2 LPM) 1.78/.123
12.5/3.8 0.81/.056 9.1/2.8
60 GPM
(227.1 LPM) 2.5/.172
15.0/4.6 1.15/.079 10.9/3.3 0.33/.023 6.5/2.0
80 GPM
(302.8 LPM)
1.96/.135
14.5/4.4 0.56/.039 8.7/2.7
100 GPM
(378.5 LPM) 2.95/.203
18.2/5.5 0.84/.058 10.9/3.3
125 GPM
(473.1 LPM) 1.28/.088
13.6/4.1
150 GPM
(567.7 LPM) 1.79/.123
16.3/5.0
Note: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed
system
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7
90oF Ell
(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8
45oF Ell
(11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8
Male/Female
Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4
Pressure loss, fittings (feet of pipe / meters of pipe)
Note: All values calculated with clean water @ 60oF / 15oC
Example 4.16/.287
10.6/3.2 PSI per 10 foot of pipe / BAR per 3 meters of pipe
Velocity in feet per second / Velocity in meters per second

PREP JET SYSTEM
16 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Plumbing Overview
Type M Copper
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
5 GPM
(18.9 LPM) 1.43/0.099
6.3/1.92
10 GPM
(37.8 LPM) 4.9/0.34
12.6/3.84 0.89/0.061 6.2/1.89
15 GPM
(56.8 LPM) 10.65/0.73
19.9/6.066 1.85/0.128 9.3/2.84 0.52/.036 5.5/1.68
20 GPM
(75.7 LPM) 2.92/.2
12.5/3.81 0.87/.06 7.3/2.23
25 GPM
(94.6 LPM) 4.32/.298
15.6/4.76 1.33/.092 9.2/2.8 0.49/.034 6.1/1.86
30 GPM
(113.5 LPM) 1.81/.125
1.0/.31 0.68/.047 7.3/2.23
40 GPM
(151.4 LPM) 3.04/.21
14.7/4.48 1.15/.079 9.8/2.99 0.51/.035 7.0/2.13
50 GPM
(189.2 LPM)
1.72/.119
12.2/3.72 0.76/.052 8.8/2.68
60 GPM
(227.1 LPM) 2.39/.165
14.7/4.48 1.06/.073 10.5/3.2 0.28/.019 6.1/1.86
80 GPM
(302.8 LPM)
1.79/.123
14.0/4.27 0.47/.032 8.1/2.47
100 GPM
(378.5 LPM) 2.67/.184
17.5/5.33 0.71/.049 10.1/3.08
125 GPM
(473.1 LPM)
1.06/.073
12.6/3.84
150 GPM
(567.7 LPM) 1.48/.102
15.2/4.63
Note: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed
system
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7
90oF Ell
(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8
45oF Ell
(11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8
Male/Female
Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4
Pressure loss, fittings (feet of pipe / meters of pipe)
Note: All values calculated with clean water @ 60oF / 15oC
Example 4.16/.287
10.6/3.2 PSI per 10 foot of pipe / BAR per 3 meters of pipe
Velocity in feet per second / Velocity in meters per second

PREP JET SYSTEM
1MANUL603 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Plumbing Overview
Stainless Steel Tubing (type 304 per ASTM A269)
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
5 GPM
(18.9 LPM) 5.2/.359
11.0/3.35
10 GPM
(37.8 LPM) 17.61/1.21
22.1/6.74 2.43/.168 9.6/2.93
15 GPM
(56.8 LPM) 4.95/.341
14.4/4.39 1.06/.073 7.5/2.29
20 GPM
(75.7 LPM)
1.75/.121
10.0/3.05 0.63/.043 6.5/1.98
25 GPM
(94.6 LPM)
2.59/.179
12.6/3.84 0.3/.064 8.1/2.47
30 GPM
(113.5 LPM) 3.57/.246
15.1/4.6 1.27/.088 9.8/2.99 0.49/.034 6.5/1.98
40 GPM
(151.4 LPM)
2.11/.145
13.0/3.96 0.81/.056 8.8/2.68
50 GPM
(189.2 LPM) 3.12/.215
16.3/4.97 1.19/.082 10.9/3.32 0.3/.021 6.1/1.86
60 GPM
(227.1 LPM)
1.64/.113
13.0/3.96 0.41/.028 7.3/2.23
80 GPM
(302.8 LPM)
2.72/.188
17.4/5.30 0.68/.047 9.7/2.96
100 GPM
(378.5 LPM)
1.0/.069
12.1/3.69
125 GPM
(473.1 LPM) 1.49/.103
15.2/4.63
150 GPM
(567.7 LPM) 2.05/.141
18.2/5.55
Note: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed
system
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7
90oF Ell
(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8
45oF Ell
(11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8
Male/Female
Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4
Pressure loss, fittings (feet of pipe / meters of pipe)
Note: All values calculated with clean water @ 60oF / 15oC
Example 4.16/.287
10.6/3.2 PSI per 10 foot of pipe / BAR per 3 meters of pipe
Velocity in feet per second / Velocity in meters per second

PREP JET SYSTEM
18 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL603
Plumbing Overview
Hydraulic Hose
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
5 GPM
(18.9 LPM) 2.55/.176
8.2/2.50 0.88/.061 5.2/1.59
10 GPM
(37.8 LPM) 8.6/.593
16.3/4.97 2.98/.205 10.5/3.2 1.25/.086 7.3/2.23
15 GPM
(56.8 LPM) 6.06/.418
15.7/4.79 2.55/.176 10.9/3.32 0.65/.045 6.2/1.89
20 GPM
(75.7 LPM)
4.22/.291
14.5/4.42 1.07/.074 8.2/2.5
25 GPM
(94.6 LPM)
1.59/.110
10.2/3.11
30 GPM
(113.5 LPM)
2.18/.150
12.3/3.75 0.32/.022 5.4/1.65
40 GPM
(151.4 LPM)
3.61/.249
16.3/4.97 0.52/.036 7.3/2.23
50 GPM
(189.2 LPM)
0.78/.054
9.1/2.77 0.19/.013 5.1/1.55
60 GPM
(227.1 LPM)
1.07/.074
10.9/3.32 0.27/.019 6.1/1.86
80 GPM
(302.8 LPM)
1.77/.122
14.5/4.42 0.45/.031 8.2/2.50
100 GPM
(378.5 LPM)
0.66/.046
10.2/3.11
125 GPM
(473.1 LPM) 0.98/.068
12.8/3.90
150 GPM
(567.7 LPM) 1.35/.093
15.3/4.66
Note: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed
system
1/2"
(13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm)
Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7
90oF Ell
(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8
45oF Ell
(11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8
Male/Female
Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4
Pressure loss, fittings (feet of pipe / meters of pipe)
Note: All values calculated with clean water @ 60oF / 15oC
Example 4.16/.287
10.6/3.2 PSI per 10 foot of pipe / BAR per 3 meters of pipe
Velocity in feet per second / Velocity in meters per second