Belanger Signature Series User manual

1MANUL102
REV 03
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone [phone]
Fax [phone]
www.belangerinc.com
INTEGRA® E-1063
OPERATOR STATION
Owners Manual

Belanger Equipment Owners Manual
Integra® / E-1063
Copyright 2010
Belanger, Inc®
This manual and the accompanying equipment are protected by United States and International copyright and patent laws.
You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.®

INTEGRA® / E-1063
Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Table of Contents
Chapter 1 Introduction............................................................................................................... 1-1
Operational Warning..................................................................................................................................1-1
Important Safety Information......................................................................................................................1-2
Safety Symbols and Signal Words.............................................................................................................1-2
IMPORTANT Safety Information – MUST READ.......................................................................................1-3
Safety Warnings.........................................................................................................................................1-3
Warranty Information .................................................................................................................................1-4
Chapter 2 System Overview...................................................................................................... 2-1
INTEGRA® Controller................................................................................................................................2-1
INTEGRA® VFD Panels............................................................................................................................2-1
Point of Sales (POS) Connections.............................................................................................................2-2
E-1063 Overview .......................................................................................................................................2-3
USER...................................................................................................................................................................................................................2-4
FAULT .................................................................................................................................................................................................................2-5
Example of Usable Printer or Equivalent Printer Specifications.................................................................2-6
Printer Setup RS-232.................................................................................................................................2-6
Chapter 3 General Methods of Using Operator Interfaces..................................................... 3-1
E-1063.......................................................................................................................................................3-1
Chapter 4 Operator Interface/Standard Wash Operation Screens........................................ 4-1
E-1063 Main Screen..................................................................................................................................4-1
Queue........................................................................................................................................................4-2
Queue / Receipt...............................................................................................................................................................................................4-2
Queue / More Queue......................................................................................................................................................................................4-3
Data...........................................................................................................................................................4-4
Data / Daily.........................................................................................................................................................................................................4-5
Data / Daily / Weekly......................................................................................................................................................................................4-5
User...........................................................................................................................................................4-6
User/Clear Wash..............................................................................................................................................................................................4-6
User/Wet Down ................................................................................................................................................................................................4-6
User / VFD Conveyor.....................................................................................................................................................................................4-7
User / Force.......................................................................................................................................................................................................4-8
User / Force / More................................................................................................................................................................................................4-8
User / Input Bypass.........................................................................................................................................................................................4-9
User / Input Bypass / Enter Photo - Edit................................................................................................................................................................4-9
User / Input Bypass.......................................................................................................................................................................................4-10
User / Input Bypass / Roller Up - Edit..................................................................................................................................................................4-10
User / Input Bypass / Treadle - Edit.....................................................................................................................................................................4-10
User / Input Bypass / Conveyor Pulse - Edit .......................................................................................................................................................4-10
User / Power Up Choice..............................................................................................................................................................................4-11
User / Monitor Inputs....................................................................................................................................................................................4-11
User / Monitor Outputs.................................................................................................................................................................................4-11
User / Monitor Outputs / More..............................................................................................................................................................................4-12
User / Print.......................................................................................................................................................................................................4-12
User / Print / Packages........................................................................................................................................................................................4-12
User / Print.......................................................................................................................................................................................................4-13
User / Print / Options............................................................................................................................................................................................4-13
User / About.....................................................................................................................................................................................................4-13
Faults.......................................................................................................................................................4-13

INTEGRA® / E-1063
Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Table of Contents
Chapter 5 Operator Interface/Wash Setup Screens ................................................................5-1
Setup......................................................................................................................................................... 5-1
Setup / Packages.............................................................................................................................................................................................5-1
Setup / Packages / Package 1 (or any of the Package buttons)...........................................................................................................................5-2
Setup / Packages.............................................................................................................................................................................................5-3
Setup / Packages / Goof Up..................................................................................................................................................................................5-3
Setup / Packages / Package Value.......................................................................................................................................................................5-3
Setup / Packages / Package Block........................................................................................................................................................................5-3
Setup / Options / Option Value..............................................................................................................................................................................5-5
Setup / Options / Option Block...............................................................................................................................................................................5-5
Setup / Functions.............................................................................................................................................................................................5-6
Setup / Function / More..........................................................................................................................................................................................5-6
Setup / Function / Exit W/Go (or any of the functions) ..........................................................................................................................................5-6
Setup / Functions.............................................................................................................................................................................................5-7
Setup / Loading................................................................................................................................................................................................5-9
Setup / Loading / Factory............................................................................................................................................................................5-12
Wash In Use / Wash ............................................................................................................................................................................................5-14
Setup / Pager..................................................................................................................................................................................................5-16
SETUP / MISC................................................................................................................................................................................................5-17
Setup / VFD Operations / Conveyor....................................................................................................................................................................5-20
Setup / VFD Operations / Station 2 .....................................................................................................................................................................5-20
Setup / VFD Operations / Dryer VFD...................................................................................................................................................................5-21
Setup / VFD Operations / Pump 1 VFD...............................................................................................................................................................5-21
Setup / VFD Operations / Enable ........................................................................................................................................................................5-22
Chapter 6 Techniques in Wash Setup ......................................................................................6-1
Additional Information................................................................................................................................ 6-1
Recommended Initial Settings................................................................................................................... 6-2
Chapter 7 Faults and Alarms.....................................................................................................7-1
Faults ........................................................................................................................................................ 7-1
Alarm on S500 Drives (From display on drive).......................................................................................... 7-3
Alarm on E700 Drives (From display on drive).......................................................................................... 7-5
Chapter 8 Network and E-Mail Application ..............................................................................8-1
Activate Network Screen........................................................................................................................... 8-1
Main Network Screen................................................................................................................................ 8-2

Chapter 1 Introduction
Chapter 1
Introduction
Chapter REV 01

INTEGRA® / E-1063
1-1 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
1MANUL102
Chapter 1 Introduction
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not be used
even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc. does not endorse or condone the use of chemicals that are potentially dangerous to human
health, the environment or property. Belanger recognizes that it is the right and sole decision of the end
user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities.
We strongly recommend that the end user does not select products containing any of the chemicals listed
above as an ingredient in the wash solutions. The chemicals listed above are potentially dangerous to
human health, and have a detrimental, deteriorating effect on the equipment and the facility. Be advised
that a portion of, or all of your warranty will be voided if you determine to use any of the chemicals
listed above as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash
equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales
describes the potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear caused by
the use of corrosive chemicals in the wash process. The following list includes some, but not all, of
the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the
warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid,
Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser
also agrees to accept the responsibility and liability for the selection and use of any chemicals listed
above; however, should the end user decide to use formulations containing any of the above
ingredients, the end user should institute a comprehensive training program and implement detailed
operational parameters within their organization for the proper handling and treatment of such
products to minimize the potential dangers involved. Consult your chemical supplier for assistance in
establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet)
should be obtained from the chemical supplier before using any chemical formulation.

INTEGRA® / E-1063
1-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL102
Chapter 1 Introduction
Important Safety Information
This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product.
Before performing any task on this product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or
serious injury if these safe service procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which
must be followed to prevent potential personal safety hazards. Obey safety directives that follow this
symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards.
The precautions that follow must be followed to prevent death, injury or damage to the equipment.
DANGER
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
CAUTION
This signal word designates a hazard or unsafe practice, which MAY RESULT IN MINOR
INJURY
CAUTION
When used by it self, CAUTION designates a hazard or unsafe practice which MAY RESULT
IN PROPERTY OR EQUIPMENT DAMAGE
Before You Begin
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or
service this equipment.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If
you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your
safety and the safety of others to understand the procedures before beginning work.

INTEGRA® / E-1063
1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Chapter 1 Introduction
IMPORTANT Safety Information – MUST READ
Safety Warnings
DANGER
DISCONNECT MAIN POWER SUPPLY PRIOR TO
SERVICING OR MAINTAINING EQUIPMENT
Belanger recommends that all workers observe the OSHA (U.S. Department
of Labor Occupational Safety and Health Administration) Lockout / Tag out
procedure prior to performing service or maintenance on machinery and
equipment. Doing so will prevent unexpected energization, startup, or
release of hazardous energy while maintenance and servicing activities are
being performed.
BE SURE TO OBSERVE OPERATING ENVELOPE.
EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD,
ROTATING AND/OR MOVING COMPONENTS COULD
RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA
SURROUNDING A ROTATING PIECE OF EQUIPMENT.
OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND
COULD RESULT IN SERIOUS INJURY OR DEATH.
CAUTION
BE AWARE OF HAZARDS ASSOCIATED WITH
EQUIPMENT INSTALLED ON THE FLOOR
THAT MAY BE A TRIP HAZARD.
It is imperative to your safety and the safety of others to always follow safe work
procedures.

INTEGRA® / E-1063
1-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL102
Chapter 1 Introduction
Warranty Information
Belanger Incorporated Limited Warranty
LIMITED WARRANTY: Seller warrants to the original purchaser that the goods sold hereunder, which are
fabricated exclusively by Seller, shall be free from defects in workmanship and material under normal use
and service for a period of one year from the date of shipment. Seller warrants to the original purchaser that
the goods sold hereunder, which are not exclusively manufactured by Seller, shall be free from defects in
workmanship and material under normal use and service for a period of 90 days from the date of shipment.
This warranty is subject to the following limitations: (1) Labor to repair or replace parts is warranted to
Purchaser during normal business hours through an authorized distributor or value added reseller (VAR) of
Seller, or direct with Seller, for 90 calendar days from date of invoice. Labor warranty excludes all claims for
warranty on labor that are determined to be nuisance service calls, misuse, lack of operational training,
neglect, improper installation, repair, alteration, act of God, or accident from third party damage. Seller
reserves the sole right to make determinations on the above stated limitation. All labor and service provided
beyond the expiration of the labor warranty period shall be charged to the Purchaser at the rates established
by the local authorized distributor or value added reseller (VAR) or direct with Seller; (2) Defective parts will
be repaired or replaced through an authorized distributor or value added reseller (VAR) of Seller, or direct
with Seller. This warranty does not apply to damage resulting from accident, misuse, abuse, negligence or
normal wear and tear to the depreciable parts. Purchaser agrees to submit to and assist Seller or its
authorized distributor or value added reseller (VAR) in conducting in-warranty inspections of the machinery
and equipment including inspection of any part claimed to be defective by the Purchaser; (3) This warranty
shall be void if the factory specifications for operation and maintenance are not followed, or if other than
factory authorized erection, alterations or modifications are made to any parts or equipment; (4) This
warranty shall be void for all equipment failures and premature component wear caused by the use of
corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly
corrosive chemicals that if used in conjunction with Seller’s equipment will void the warranty: Hydrofluoric
Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide,
Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and
liability for the selection and use of any chemicals listed above; (5) This warranty shall be void for all
equipment failures and premature component wear caused by the use of reclaim water in the wash process;
specifically, failure of high pressure valves, high pressure pumps, nozzles, and un-loader valves; (6) Seller
makes no warranty, express or implied, with respect to the design or operation of any entire system, in which
Seller’s goods sold hereunder are mere components. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE; (7)
In no event shall Seller be liable for any incidental, special, consequential or exemplary damages resulting
from the furnishing, performance or use of any goods or services sold pursuant hereto, whether due to a
breach of contract, breach of warranty, the negligence of Seller or to otherwise; not for loss of business;
inconvenience, or property damage of any kind; or for any service not expressly provided herein related to or
arising from the equipment or goods sold. This limitation of liability extends to any damages resulting in any
way from purchaser’s use of any engineering recommendations, sales representations, technical assistance,
advice or data supplied by Seller to purchaser in connection with the goods or services supplied, other than
that information contained in Seller’s manuals, pursuant to this acknowledgment. This limitation of liability
additionally extends to any damages of whatever nature resulting in any way from the purchaser’s selection
and use of any chemicals not manufactured exclusively by seller but used with the purchased goods. All
warranties either express, implied, or statutory, pertaining to Seller’s machinery, parts, and equipment are
fully set forth herein. This limited warranty applies to the original purchaser only and is not transferable. No
addition to or modification of any of the provisions of the above stated Limited Warranty shall be binding
upon the Seller, unless made in writing and signed by a duly authorized employee of Seller.
Copyright © 2001 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may
be expressly permitted by the 1976 Copyright Act. Revised as of 5-30-01. Belanger reserves the right to change or modify the Belanger
Inc. Limited Warranty without notice.

Chapter 2 General Machine Operations
Chapter 2
System Overview
Chapter REV 01

INTEGRA® / E-1063
1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Chapter 2 System Overview
INTEGRA® Controller
This system is made up of the INTEGRA® (Controller), E-1063 (User Interface), VFD panels and the Operator Station
(for Attended Sites). The system can be purchased in either a 32 or 64 outputs model. Be aware that the 32 Output
systems will show setup functions for the remaining 32 outputs though they are not installed. The system allows the user
to set up 15 packages and 15 options. The options can select/deselect functions of the user-selected packages. Options
cannot run as stand-alone washes with out first selecting a package. Package and options can be selected from a variety
of different operator/customer interfaces. The possible interfaces includes the Belanger 15-15 Operator Station, any
push-button or contact closures, and a variety of aftermarket point of sale terminals with contact closures for wash
selection. The point of Sales can operate direct selection of packages, binary selection of packages or pulsed count
selection of packages.
INTEGRA® VFD Panels
Every INTEGRA® System includes a VFD System Panel., It consists of a Conveyor VFD and seven VFD’s for operation
spinning wheels. These seven VFD’s are stations 2 thru 8 and they operate for every vehicle regardless of Package or
Option setup. Outputs can be configured to retract equipment from vehicles even if the VFD is spinning the wheels.
These VFD Panels require CAT-5e cable to be installed from the controller to the System VFD Panel. Then another is to
be installed from the System VFD Panel to the next VFD Panel and continue the loop through all VFD panels.
This system consists of multiple motors supplied via Variable Frequency Drive. Each motor should have its own ground
wire connected close to the VFD at the supply side and on the motor, at the motor side. This ground wire should not be
joined with any other ground wires including the junction box, sub pates and conduit. 4-Core power cable is preferred for
this application.
The last panel in the loop will require the installation of a resistor.
The optional VFD Panels are 25HP Pump Panels, a six VFD (10HP each) Dryer Panels and a four VFD (10HP each)
Dryer Panel.
The Pump Panel ships pre-configured to be operated by Pump #1. Pump #1 can be selected ON or OFF per Package or
Option. Selecting ON or OFF per package is activated via VFD Mode 3 (see SETUP/PACKAGES).
If additional pumps are ordered, the parameters will need to be changed on the additional pumps to Pump 2, Pump 3 or
Pump 4. These pumps will be ran for all vehicles regardless of Package or Options, unless activated via standard function
(see SETUP/VFD OPERATIONS).
See your supplied prints for Parameter Lists.
If an AirBlade™ Express 180 is ordered a 60HP and 40HP VFD Panel will be shipped with it. The 40HP dryer will need
station numbers changed to range between15 and 20 because the 60HP utilizes 9 to 15. See supplied prints for
Parameter Lists.

INTEGRA® / E-1063
2-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL102
Chapter 2 System Overview
Point of Sales (POS) Connections
The Belanger INTEGRA® System is designed to work with most any POS system on the market today. The
following information will explain the basic connections required to work with most systems.
These instructions should make it very clear which typical inputs and outputs are available to the field for the POS
installation. Following that, the responsibility is on the installers to be able to integrate our product with a third party
POS.
Review the SETUP screen for alternative methods.
Note 1:
See your supplied 3rd Party POS manual for Wash-In-Use coil voltage. Connection to PIN 11 of the WASH IN USE
Relay may need to be changed.
3rd Part
y
POS Belan
g
er INTEGRA
728: Wash-In-Use Signal
338 (0VDC)
(See Note 1)
338: (0VDC)
x15: Package Select 1
x16: Package Select 2
x17: Package Select 3
X20: Package Select 4
A1
A2
(See Note 1)
Wash 1
Wash 2
Wash 3
Wash 4
These inputs
may also be
utilized in
BINARY to get
15 packages

INTEGRA® / E-1063
1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Chapter 2 System Overview
E-1063 Overview
The following will explain the interface and functions of the Controller keypad. The image below
shows the keys on the keypad with a brief description of their function(s). Each function will be
covered in greater detail later in this document.
Back Plate
E-1063

INTEGRA® / E-1063
2-4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL102
Chapter 2 System Overview
E-1063 Overview
The following will give a brief explanation of the functionality of the 5 Function Keys for the MAIN
screen ONLY. They will be covered in more detail later in this document.
Pressing the corresponding function keys will shift screen to desired locations.
The function keys change for all other screens.
QUEUE: This section allows manual entry of Packages / Options, Hot Dollie, Wash
Receipt and Clear Queue.
DATA: This section allows viewing and printing of Shift, Daily and Weekly reports.
USER
This section contains all of the operations necessary for the user to operate the wash. See
below.
•Clear Wash – Provides the ability to clear the entire wash
•Bay Wet Down – initiates a Bay Wet Down
•Monitor I/O – displays current status of all inputs and outputs.
•Power Up (E-Stop) Choice – Lets the Operator change or accept wash status after E-Stop /
Power Up
•Force – Manually turns on a individual function
•Print – Printer various Setup Reports / Modem Setup
•About – displays software version currently running
•Input Bypass – allows user to temporarily bypass Inputs
•VFD Conveyor – user control of System VFD operations, but not Setup Operations
Screen Key:
•For standard Attended operation, use the separate Operator Station to
enter Packages and options into the Queue. This screen can provide
visual feedback
•The ESTOP is only displayed when the system is in the “ESTOP”
condition
•The display box shows the currently selected stand-by Package. If any
Options are associated with a selected Package, the corresponding
oval will be filled
•The long rectangular box displays the 10 washes in the Queue

INTEGRA® / E-1063
1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Chapter 2 System Overview
E-1063 Overview
SETUP: The Setup screen is used to program the system to your desired operation. The setup area has
many functions that will be explained in detail later in this manual. These functions include:
•Options – Function select or de-select for option upgrades
•POS (Point of Sales) – Package/Option and Accept input configuration
•Packages – Functions for package offering
•Misc
•Loading – Configuration of vehicle loading and Dollie tasking
•Bay Wet Down – Set up for functions to be enabled during wet-down
•Wash Value – Dollar value of the package and options.
•Disable – Disables the un-used packages
•Functions – Configuration of wash equipment
•Pager – Configuration of pager setup
•VFD operations – Setup of VFD control of the wheels, dryers and pumps
•Auto Adjust – Setup weekly schedule of Conveyor speed
FAULT
Here you can view and reset current fault status. You can also view the fault history by
pressing the Alarm key.

INTEGRA® / E-1063
2-6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL102
Chapter 2 System Overview
Example of Usable Printer or Equivalent Printer Specifications
Brand: Epson TM-U200D 511
Model: M119D
Dipswitch settings are as follows: Dipswitch #1: turn ON #1-3 all others must be OFF
Dipswitch #2: make sure all are OFF
Cable to printer must be a (modem cable) 9-pin to 25-pin, this is where pin #2 is inverted with
pin #3 and pin #3 is inverted with pin #2 as shown below:
9-Pin Connector End 2 2 25-Pin Connector End
2 2
If your cable does not work try a null modem 9-pin adapter.
#1 Dipswitch 1 2 3 4 5 6 7 8
ON X
OFF X X X X X X X
#2 Dipswitch 1 2 3 4 5 6 7 8
ON
OFF X X X X X X X X
Printer Setup RS-232
Page length 60
Hand shake XON / XOFF
New line character CR / CF
Baud rate 9600
Parity None
Data bits 8
Stop bits 1