Belden Hirschmann iVISOR DS85 User manual

Hirschmann Automation and Control Service : [phone]
1540 Orchard Drive Parts / Sales : [phone]
Chambersburg, PA 17201
www.hirschmann-usa.com
Document: 530117 - DS85 Faceplate Replacement Page 1 of 5
Product Bulletin
iVISOR DS85 Faceplate Replacement
In our continuing effort for product improvement, all DS85 consoles
have now been redesigned with a new faceplate and hardware. This new
faceplate is compatible with all DS85 systems. Please follow the
installation instructions below for faceplate replacement.
ll hardware required for the replacement will be supplied in the kit.
P/N: 024-085-100-002 Obsolete;
replaced by P/N: 536336 (Direct Replacement)
1. Confirm that you have received all items re uired for the replacement:
2. On the DS85 console, remove the four Phillips screws and washers from the back of the housing. Retain
these screws and washers; they will be needed when you reassemble the console.
•Qty (8) - Black Plastic Spacers
•Qty (8) - Metal Threaded Standoffs
•Qty (1) - DS85 Faceplate x 8
x 8 x 1
Replacement Instructions
(Figure A
)
Required Tools:
Phillips Screwdriver(s)
5 mm Socket
5.5 mm Socket

Hirschmann Automation and Control Service : [phone]
1540 Orchard Drive Parts / Sales : [phone]
Chambersburg, PA 17201
www.hirschmann-usa.com
Document: 530117 - DS85 Faceplate Replacement Page 2 of 5
3. Next, remove the four Phillips screws from the front of the console housing. Retain these screws; they will be
needed when you reassemble the console.
4. Disconnect the wiring to the board assembly.
5. Using a 5.5 mm socket, remove the Fuse / Connector board. Once removed, retain all hardware. It can be
helpful to keep the hardware for each board separated with the boards as you remove them. This will make it
easier to use the correct hardware during reassembly.
Ribbon
Cable
CAN
Cable
Power
Cable
Ground
Wire
(Figure B
)
(Figure C
)
(Figure D
)

Hirschmann Automation and Control Service : [phone]
1540 Orchard Drive Parts / Sales : [phone]
Chambersburg, PA 17201
www.hirschmann-usa.com
Document: 530117 - DS85 Faceplate Replacement Page 3 of 5
6. Next, remove the Main Board using a 5 mm socket and Phillips screwdriver.
7. Now you can remove the final three boards. Use a 5 mm socket to remove the Pushbutton board and the LED
Indicator board. Use a Phillips screwdriver to remove the LCD Display board. gain, keep all hardware
separate with each board.
8. When you have the unit disassembled, take the new faceplate and install the eight black plastic spacers over
the eight threaded studs (figure G).
(Figure G
)
(Figure E
)
Pushbutton
Board
LCD Display Board
LED Indicator
Board
(Figure F
)

Hirschmann Automation and Control Service : [phone]
1540 Orchard Drive Parts / Sales : [phone]
Chambersburg, PA 17201
www.hirschmann-usa.com
Document: 530117 - DS85 Faceplate Replacement Page 4 of 5
9. Install the pushbutton board and the LED indicator board using the eight metal threaded standoffs provided
in the kit. (These replace the original standoffs; the old were male/female, the new are female/female).
10. Reinstall the LCD Display board with the original Phillips screws. During installation, check the visibility of
the LCD display and ensure that it is clearly visible and free of any dirt or debris. Also verify that the long
connector is oriented as shown in figure F.
11. Reinstall the Main board using a 5 mm socket and Phillips screwdriver along with the original standoffs and
Phillips screws (figure E). Ensure that all plug-in connectors are seated properly.
12. Next, reinstall the Fuse / Connector board using a 5.5 mm socket and the original standoffs (figure D). Ensure
that all plug-in connectors are seated properly. Also, ensure that the shield located over the fuses is oriented
as shown below figure J). If it is installed improperly, the assembly will not fit into the housing.
13. Reconnect the wiring (figure C).
(Figure H
)
(Figure J
)

Hirschmann Automation and Control Service : [phone]
1540 Orchard Drive Parts / Sales : [phone]
Chambersburg, PA 17201
www.hirschmann-usa.com
Document: 530117 - DS85 Faceplate Replacement Page 5 of 5
14. Insert the assembly back into the housing and screw the four Phillips screws into the back of the housing
(figure ). It is very important to ensure that the wires or ribbon cables are not pinched during this process.
Do not fully tighten the screws; it will make it easier to align the screw on the front of the housing.
15. Reinstall the four Phillips screws on the front faceplate (figure B). Once installed, you can now tighten the
screws on the back of the housing.
16. The replacement is now complete.
Note: There is no warranty of any kind for this replacement. Any damages incurred during this process are
the responsibility of the end user (party performing the replacement). Please contact your local dealer if
additional information is re uired to complete this process.