Belshaw Brothers Type K Operation manual

Quality bakery equipment for over 90 years
OPERATION AND SERVICE MANUAL
KEEP IN A SAFE PLACE
Type K
Pancake Dispenser
© Belshaw Adamatic Bakery Group 01-2012
BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
MANUAL REF: MN-1537 0112 • © 05-2014

BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547 Toll Free
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
2

BELSHAW ADAMATIC BAKERY GROUP
814 44TH STREET NW SUITE 103
AUBURN, WA 98001 USA
800.578.2547 USA/Canada
(+1)206.322.5474 International
WWW.BELSHAW-ADAMATIC.COM
WWW.BELSHAW.COM
[e-mail]
Quality bakery equipment for over 90 years
TYPE K PANCAKE DISPENSER OPERATION & SERVICE MANUAL
MANUAL REF: MN-1537 0112 • © 05-2014 BELSHAW ADAMATIC BAKERY GROUP
3

OPERATION INSTRUCTIONS FOR TYPE K DEPOSITORS
How to Operate Type K Depositors
1. See that the plunger is properly locked in place as per instructions on
“How to Insert Plunger” below
2. Operate the machine while it is empty to be certain that it operates
freely.
3. Set the dial adjustment as per instructions “How to use the dial adjust-
ment,” to the size desired.
4. Fill the hopper with batter. Hold the machine over the mixing bowl,
depress the knob all the way down and release to eject all of the air
out of the valves.
5. Hold the bottom of the depositor about 1 ½ inches from the griddle.
Depress knob, then release. Keep bottom of hopper lled to prevent
air from getting into the valve mechanism.
6. If deposits are not the size desired, change the size by setting the dial
adjustment.
7. The machine should be cleaned as soon as possible after use. Re-
move the plunger, following the instructions opposite. Then disassem-
ble the plunger for cleaning, following the instructions opposite.
8. Wash and dry all parts of the depositor, oil lightly to prevent sticking,
then reassemble, following the instructions on pages 6-7.
How to Insert the Plunger
Insert the plunger into the hopper, passing the plunger rod through the slot
in the hopper arch. Then start the piston into the cylinder, as the piston
enters the cylinder, the square key on the side of the upper bearing should
be passed through the slot in the hopper arch. To lock in place, press down
on the handle and lift the release tab to allow the upper bearing to be further
depressed until the square key on the upper bearing which has passed
through the hopper arch can be rotated ½ turn. When the upper bearing
has been rotated ½ turn the release tab may be lowered and the peg key on
the release tab will lock into the slot in the hopper arch.
BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547 Toll Free
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How to Use the Dial Adjustment
The machine will deposit 8 different weights of batter by using the dial ad-
justment. The numbers on the dial, reading the number which is below the
slot in which the selector pin is inserted, will indicate the sizes #1-#8. The
largest deposit of batter is made by setting #8. 1. Push the dial down from
the knob to release it from the peg. 2. Rotate the dial to the desired number.
3. Release the dial, sliding the peg into the slot. DO NOT try to change the
dial setting without rst depressing the spring to release the selector peg.
DO NOT FORCE or use any tool on the dial. It operates freely when the
instructions are followed.
How to Remove the Plunger
The plunger of the depositor is locked in place with a peg key, held in place
by the operating spring. This key is xed to the release tab, which is located
under the lower end of the spring. By lifting on the release tab, the peg key
can be raised out of the slot in the hopper arch; then by rotating the release
tab and the upper bearing ½ turn, the square key on the upper bearing can
be cleared through the slot in the hopper arch. The plunger assembly may
then be lifted up and removed from the hopper.
How to Disassemble the Plunger for Cleaning
Unlock the lock spring from the two legs on the tube, slide tube from the up-
per piston. Lift inner valve from the tube taking care not to force or drop this
part as it is very delicate and can be easily damaged. After parts have been
cleaned, they should be lightly oiled to prevent sticking. To reassemble,
reverse the disassembly procedure, insert valve into the tube, being certain
it is fully seated. Pass the tube legs through the upper piston and when fully
seated, re-hook the lock spring.
Video of Type K Pancake Dispenser disassembly and
reassembly is available by going to www.YouTube.com and
searching “Belshaw Pancake Dispenser”
TYPE K PANCAKE DISPENSER OPERATION & SERVICE MANUAL
MANUAL REF: MN-1537 0112 • © 05-2014 BELSHAW ADAMATIC BAKERY GROUP
5

CARE, MAINTENANCE, and CLEANING
INSTRUCTIONS for PLUNGERS and HOPPERS
The plungers and hoppers of your Type K Depositor are precision instru-
ments built from alloy steel and aluminum. They should be handled with
care to insure continued satisfactory performance.
When cleaning aluminum, selection of the right type cleaner is your most
important consideration. Any household dish washing detergent which
is safe for aluminum does a good job of cleaning and does not attack
aluminum. Strong Alkali cleaners, such as lye, soda ash, and tri-sodium
phosphate, will discolor or even corrode aluminum even in weak solu-
tions.
DO NOT HANDLE ROUGHLY or drop on hard surfaces.
DO NOT MIX with other utensils in the sink when washing.
WASH BY HAND ONLY.
DO NOT ALLOW TO RUST. Always wash parts thoroughly.
DRY COMPLETELY AND THEN LUBRICATE with mineral oil or liquid
shortening before storing or reinstalling in unit.
DO NOT FORCE the machine if it becomes jammed. Disassemble and
remove any obstruction to prevent damage to the plunger.
WASHING PLUNGERS AND HOPPERS BY HAND
1. Remove plunger from hopper.
2. Use plenty of warm water.
3. Add cleaner approved for aluminum in concentrations recom-
mended by manufacturer.
4. Presoak to loosen stubborn or dried-on deposits.
5. Use a non-scratching plastic scour cloth to remove soil and restore
luster.
6. Rinse in clear hot water (170-190 deg.)
7. Wipe completely dry.
8. Dip plungers in mineral oil or liquid shortening to prevent rust and
sticking.
BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547 Toll Free
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
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SPECIAL INSTRUCTIONS FOR THE CARE OF
PANCAKE PLUNGERS:
1. The pancake plunger must be disassembled and cleaned thor-
oughly after every use.
2. Remove plunger – Using thumb lift up on Spring Cup Lock Assem-
bly (K-11A), turn 180 degrees, plunger should release from handle.
3. Remove Cage Assembly (K-22A) by releasing Lock Spring.
4. Remove Valve Assembly (K-20) from Cage Assembly (K-22A).
5. Clean all parts in warm water with recommended detergents.
6. Dry completely.
7. Reassemble plunger.
TYPE K PANCAKE DISPENSER OPERATION & SERVICE MANUAL
MANUAL REF: MN-1537 0112 • © 05-2014 BELSHAW ADAMATIC BAKERY GROUP
7

BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547 Toll Free
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
8

K-3 Notched lock
K-10L Collar
K-11A Spring Cup Lock Assembly
K-20 Valve Assembly
K-22A Cage Assembly
K-24A Pushbutton Assembly
K-26NSF Dial
K-28 Center Rod
(must be tted at factory)
K-29NSF Operating Spring
K-30 Lock Spring
K-43 Spring Pin (2)
5/64 x 1/2 SS. each
K-44 Groove Pin
(5/64 x 1/2 SS.)
K-1004 Hopper and Bail Assembly
K-1028 Skirt Valve Assembly
K-1013 Plunger Sub-Assembly (plunger assembly
without K-20 and K-22A)
(Includes K-3, K-10L, K-11A, K-24A, K-26NSF,
K-28, K-29NSF, K-30, K-43 (2 ea.), K-44,
K-1028)
K-1013A Plunger Assembly (entire plunger)
(Includes K-3, K-10L, K-11A, K-20, K-22A,
K-24A, K-26NSF, K-28, K-29NSF, K-30, K-43 (2),
K-44, K-1028)
Note: The Type K Pancake Dispenser does not
accept a Donut or Hushpuppy Plunger
TYPE K PANCAKE DISPENSER PARTS BREAKDOWN
TYPE K PANCAKE DISPENSER OPERATION & SERVICE MANUAL
MANUAL REF: MN-1537 0112 • © 05-2014 BELSHAW ADAMATIC BAKERY GROUP
9

Continued over page ►
Belshaw Adamatic Bakery Group www.belshaw-adamatic.com www.belshaw.com Phone [phone]
Revised 02/20/12 Limited Warranty Page 1 of 2
Belshaw Adamatic Bakery Group
Limited Warranty / Return Policy
Belshaw Adamatic Bakery Group (also referred to as “the Manufacturer”) warrants parts of its manufacture
and assembly of equipment to be free from defects in workmanship and material which would result in
product failure under normal use and service. Belshaw Adamatic Bakery Group’s entire liability under this
Warranty is limited to either repairing or replacing at its factory or; on user’s premises, at Belshaw Adamatic
Bakery Group’s option, any equipment or parts thereof, which shall be determined by the Manufacturer to be
defective. If necessary to return parts to the factory they must be shipped transportation charges prepaid.
This shall be purchaser’s sole and exclusive remedy.
Belshaw Adamatic Bakery Group reserves the right to make changes in design; or add any improvement, at
any time without incurring any obligations to install, the same, on equipment previously sold.
Belshaw Adamatic Bakery Group neither assumes nor authorizes any person to assume for it any
obligation or liability in connection with the sale of the Manufacturer’s products or parts thereof.
Possession, use/or operation of equipment, or parts sold hereunder for any other than their designed
purpose, or use of equipment which is in poor repair, modified, improperly operated, or neglected is done at
the owner’s risk. Belshaw Adamatic Bakery Group hereby disclaims any liability for these actions and shall
not be liable for defects in or for any damages or loss to the property sold which is attributable to such
actions.
Under no circumstances shall Belshaw Adamatic Bakery Group be liable for any indirect, special,
incidental, or consequential damages arising out of, or from the use of its product by buyer, it
assignees, employees, agents or customers.
Warranty Period
This limited warranty covers parts manufactured by Belshaw Adamatic Bakery Group and assembly of
equipment by the same, and shall extend for a period of one year from date of shipment and to the original
owner only.
Limited Warranty
With respect to parts not manufactured by Belshaw Adamatic Bakery Group, warranty coverage shall be
limited to the original part manufacturer’s warranty, or the Belshaw Adamatic Bakery Group Limited
Warranty, whichever is the lesser coverage period. In no case will the warranty be in excess of 18 months
after date of shipment of the equipment.
Replacement parts provided under the terms of this warranty are warranted for the remainder of the original
warranty period applicable to the product.
Exclusions
This warranty excludes from its coverage and does not apply to: (a) solenoid and relay coils; (b) lamps; (c)
“O” rings; (d) belts; and (e) impellers. These items are excluded because (1) failure is usually due to
causes beyond our control; (2) it is not practical to accurately determine the failure cause; and (3) the normal
life of the parts is shorter than our warranty period. This warranty also excludes the cost of labor for
removing and replacing defective parts, other than the labor incurred directly by the Manufacturer when, in
Belshaw Adamatic Bakery Group’s opinion, a company repair of the item is justified.
BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547 Toll Free
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
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Belshaw Adamatic Bakery Group www.belshaw-adamatic.com www.belshaw.com Phone [phone]
Revised 02/20/12 Limited Warranty Page 2 of 2
Warranty Claims
Belshaw Adamatic Bakery Group takes pride in delivering problem-free equipment that gives years of
service to owners and operators. In case of problems with your equipment, please follow the instructions
below.
Report problems to your Distributor or Dealer
As soon as you discover a problem, contact the Distributor, Dealer, or other party from whom you purchased
the equipment. They will notify Belshaw Adamatic for you. Only Belshaw Adamatic Customer Service can
approve or authorize warranty claims.
Please state the following:
1. Your name, company name, and telephone number
2. The location, phone number, and contact name where the equipment is installed
3. The invoice number and date of purchase of the equipment
4. The Model and Serial Number of the equipment, as written on the data tag attached to the machine.
5. A description of the problem and how it occurred
Shipping Damage and Missing Items
Damage to the packaging or crate. On delivery, check all packages thoroughly for any sign of damage. In
cases of visible damage, always note the damage on the Delivery Receipt. Failure to note damage is
taken by the Freight Carrier to mean that the package is in good condition at time of receipt, and can result
in denial of a Freight Claim. Take photographs that clearly show the damage.
Damage to equipment. If you find any damaged equipment inside the shipment, photograph the damage
both inside and outside of the package. Do not throw the packaging away. Photos of the package and
contents are needed to show the condition of the equipment at the time it was received.
Missing Items. As soon as you believe any items to be missing from a shipment, report this to the
Distributor or Dealer from whom the equipment was purchased. If possible, photograph the entire contents
of the delivery and email this to your Distributor or Dealer, or to Belshaw Adamatic Customer Service at
[email protected].
Returning Parts and Equipment to Belshaw Adamatic Bakery Group
Under the terms of the warranty, you may be asked to return defective parts to Belshaw Adamatic Bakery
Group. These should be clearly labeled with a Return Goods Authorization Number (“RGA Number”) given
to you by your distributor, or by Belshaw Adamatic Customer Service. Parts received without an RGA
Number will not be processed. All parts should be shipped freight prepaid by the customer to Belshaw
Adamatic at the address below.
Contacting Belshaw Adamatic Bakery Group
At any time, you can contact Belshaw Adamatic Bakery Group customer service for assistance
Belshaw Adamatic Bakery Group Customer Service
814 44th St. NW, Suite 103,
Auburn WA 98001, USA
Phone: [phone] (USA/ Canada) or ([phone] (Worldwide)
Email: [email protected]
Office Hours: Monday – Friday, 6am to 4pm, USA Pacific Time
TYPE K PANCAKE DISPENSER OPERATION & SERVICE MANUAL
MANUAL REF: MN-1537 0112 • © 05-2014 BELSHAW ADAMATIC BAKERY GROUP
11

Quality bakery equipment for over 90 years
OPERATION AND SERVICE MANUAL
KEEP IN A SAFE PLACE
Type K
Pancake Dispenser
© Belshaw Adamatic Bakery Group 01-2012
BELSHAW ADAMATIC BAKERY GROUP • 206-322-5474 • 800-578-2547
WWW.BELSHAW.COM • WWW.BELSHAW-ADAMATIC.COM • [e-mail]
MANUAL REF: MN-1537 0112 • © 05-2014