Belshaw Brothers Adamatic HI18F User manual

Item Number / Serial Number are listed on a data tag attached to the equipment.
This manual should only be used with the Item Number(s) shown above.
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The #1 Source for Donut and Bakery Equipment www.belshaw.com
USA/Canada 1-800-578-2547
International ([phone]
Email [e-mail]
Web www.belshaw.com
SERIAL NUMBER
Donut Icer
Model: HI18F • HI24F
ITEM NUMBER

20024 HI18F, 120V-60-1

20022 HI24F, 120V-60-1

20025-3 HI18F, 208/240V-60-1

20023-3 HI24F, 208/240V-60-1

(Other)
OPERATOR'S MANUAL
TECHNICAL SUPPLEMENT
PARTS AND ELECTRICAL DIAGRAMS

Econo-Icer HI18/HI24
Operator's Manual
Belshaw Bros., Inc.
814 44TH ST NW, Suite 103
Auburn, WA 98001 USA
Phone: [phone] Fax: [phone]
Email: [email protected] http://www.belshaw.com

BELSHAW FREIGHT DAMAGE
POLICY
Belshaw has made every effort to
insure that your equipment arrives in
excellent condition. For your
protection,please inspect your
shipment for any signs of damage that
may have occurred during transport.
Please note any damage that is found
during inspection and file a freight
claim with the shipping company
immediately. Acceptance of damaged
equipment may become the
responsibility of the acceptor.
IMPORTANT
Keep This Manual For Future
Reference
.
EQUIPMENT RECORD
Please provide the information below when you correspond with us
about your machine.
Purchased by ____________________________________________________
Installed by ______________________________________________________
Date of installation __________________ Model number _________________
Serial number ____________________________________________________
040618
MN-1747EN
Belshaw Bros., Inc.
814 44th Street NW, Suite 103
Auburn, WA 98001 USA
Phone: [phone] Fax: [phone]
Email: [email protected] http://www.belshaw.com

iii
Contents
PREFACE......................................................................................................................................................................................2
1OPERATION........................................................................................................................................................................4
OPERATION..................................................................................................................................................................................................4
2INSTALLINGHI18/HI24DIGITALTEMPERATURERETROFITKIT.................................................................7
PARTSNEEDED...........................................................................................................................................................................................7
INSTALLATIONINSTRUCTIONS..................................................................................................................................................................7
3CLEANING.........................................................................................................................................................................11
4MAINTENANCE................................................................................................................................................................12
LUBRICATION............................................................................................................................................................................................12
FIGURE1,INSTALLINGNEWCONTROLPANEL....................................................................................................................................................................9
FIGURE2,ELEMENTCONNECTIONSONRELAY....................................................................................................................................................................9
FIGURE3,THERMOCOUPLEROUTING1................................................................................................................................................................................9
FIGURE4,THERMOCOUPLEROUTING2................................................................................................................................................................................9
FIGURE5,INSTALLATIONOFTHERMOCOUPLEBRACKET..................................................................................................................................................9
FIGURE6,INSTALLATIONOFTHERMOCOUPLE....................................................................................................................................................................9
FIGURE7,INSTALLATIONOFTHERMOCOUPLE..................................................................................................................................................................10
FIGURE8,INSTALLATIONOFTHERMOCOUPLE..................................................................................................................................................................10
FIGURE9,CONTROLS..............................................................................................................................................................................................................10
FIGURE10,TEMPERATURECONTROLLER..........................................................................................................................................................................10

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
2
Preface
The HI18/HI24 Econo-Icer is
designed for quickly and easily icing
donuts and a variety of baking
products.
The HI18/HI24 Econo-Icer is meant
to be used on a flat, stationary
surface, with the operator standing on
the handled side. The operator must
work safely at all times and follow the
instructions and warnings in this
manual.
The HI18/HI24 Econo-Icer uses
electrical elements to heat frosting in
its kettle. The machine is available
with the following electrical
configurations:
120 volts, 1 phase, 60 hertz
220 volts, 1 phase, 60 hertz
The HI18/HI24 Econo-Icer
produces less than 70 dB(A) of
equivalent continuous A-weighted
sound pressure at work stations. This
has been determined during a run of
the machine with shortening in the
kettle, using a Bruel & Kjaer sound
level meter, type 2236.
To use the HI18/HI24 Econo-Icer
safely, heed the following warnings:
UNPLUG the machine
before attempting any
adjustment, repair,
disassembly, or cleaning to
avoid electrocution or
other injury.
NEVER USE force to
assemble, disassemble,
operate, clean, or maintain
the machine.
To prevent unintentional
startup and possible fire,
UNPLUG the machine if
there is a local power
outage. When the power is
restored, it is safe to plug
the machine in again.
MAKE SURE that all
electrical cords are routed
so that no one will trip
over them.
To avoid electrocution,
MAKE SURE that no
electrical cords are frayed
or cracked and that they
do not pass through any
water or icing.
NEVER TOUCH the icing
pan once the machine is
on. The pan gets very hot,
which may cause serious
burns.
DO NOT OVERFILL the
icing pan with icing. If
shortening overflows the

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
3
icing pan, it could cause
serious burns or could
cause someone to slip on
the floor and be seriously
injured.
MAKE SURE that the
machine and the icing are
cool before attempting any
adjustment, repair,
disassembly, or cleaning.
Hot icing can cause serious
burns.
BE CAREFUL never to get
icing, water, or other
materials on the floor. If
anything does get spilled
on the floor, mop it up
immediately. Materials on
the floor can cause people
to slip or fall, resulting in
serious injury or loss of
life.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
4
1 Operation
Operation
1. FILL Icing Pan with icing
approximately 1/2” from the top of
the pan.
2. TURN ON Heater.
3. ALLOW icing to heat for 45 minutes
to reach desired icing temperature.
The Heating Indicator Light will
turn off, and the Temperature
Controller will display the icing
temperature.
NOTE: Periodic stirring of the icing is
necessary to ensure constant, even
heating of the icing.
4. ROTATE Wire / Frame over icing.
5. SLIDE the rack of donuts into the
Rack Holder.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
5
6. ROTATE the Wire / Frame over
the rack of donuts to be iced.
7. FIRMLY GRIP the two (2) handles
and rotate the Wire / Frame and
rack of donuts to be iced.
8. RETURN the empty donut rack to
the original position.
9. PUSH DOWN on the Icing Lift
Handle to raise the Icing Pan
until it reaches desired height.
10. LOWER the Icing Pan.
11. ROTATE the empty donut rack over
the iced donuts.
12. FIRMLY GRIP the two (2) handles
and rotate the Wire / Frame and
donut rack to the original position.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
6
13. ROTATE the Wire / Frame over
the icing, remove iced donuts, and
repeat steps 1-13.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
7
2 Installing HI18/HI24 Digital
Temperature Retrofit Kit
Parts Needed
1. Heater Control Box Assembly
(HI24-1017) + Hardware:
4X .” Bolts
8X .” Washers
2X 6” High Temperature Wire
Sleeves
2. 6X Wire Ties (990-0150)
3. Thermocouple Mounting Bracket
(HI24-7008)
4. Heating Element Mounting
Hardware:
4X #10 Washers
2X #10 Nuts
Installation Instructions
1. UNPLUG HI Unit from power
source.
2. REMOVE existing Heater
Control Box:
Remove Icing Pan.
Remove Top Cover from
Heating Panel (4X Bolts).
Remove wires from Heating
Element.
Remove old Heating Control
Box Front Cover (4X Bolts).
Remove 4X bolts connecting
the old Heating Control Box to
Heating Panel.
Remove old Heating Control
Box, including wire for
connecting to Heating
Elements, and Wire Sleeves.
3. ATTACH Retrofit Heating
Control Box:
Remove 5X bolts securing the
Front Cover of the new
Heating Control Box Assembly
and remove the cover.
Place Wire Sleeves on 12 GA
white wires sticking out of the
backside of the new Heater
Control Box. (See Figure 1.)
Insert the wires and sleeves
through heating box holes.
(See Figure 1.)
Ensure sleeves are located as
shown below. (See Figure 1.)
NOTE: Grommets located in

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
8
the new Heating Control Box
pop off easily. Use care
when moving wire through
grommets.
Remove Front Cover of the
new Heating Control Box
Assembly.
Remove 4X nuts and 4X
washers from long bolts on
back of new Heater Control
Box.
Install the new Heating
Control Panel onto the
Heating Box using
corresponding holes and
hardware provided in this kit.
Replace Heating Control Box
Front Cover (5X Bolts),
making sure not to pinch any
wires under the cover. DO
NOT over-tighten Front
Cover bolts. Doing so could
lead to gasket leakage.
4. Reinstall the Top Cover of
Heating Panel (5X Bolts).
5. Replace Icing Pan.
6. Route Female Thermocouple wire
under the unit. (See Figures 3
and 4.)
Attach shielded thermocouple
wire to Frame using supplied
wire ties. (See Figure 4.)
7. Place Thermocouple into
indicated alignment hole on
Thermocouple Bracket. (See
Figure 5.)
8. PLACE Thermocouple Bracket on
Icing Pan. (See Figure 6, 7, and
8.)
9. PLUG in unit and verify all
functions work properly.
Rotate Green ON/OFF Switch
(located furthest to the left of
the unit) to the ON position.
The green light in the switch
should illuminate. (See Figure
9.)
Omron Controller (far right)
should power up and display
Current Temperature (PV,
large number) and Set Point
temperature (SV, small
number). (See Figure 10.)
To test digital temperature
controller, wrap hand around
Thermocouple, and ensure
the indicated temperature
(PV, displayed in large text)
rises.
The Set Point (SV) can be
changed by pushing the D or
U arrows. (See Figure 10.)
Heat Cycle light should turn
on after approximately 5
seconds.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
9
Figure 1, Installing New Control Panel
Figure 2, Element Connections on Relay
Figure 3, Thermocouple Routing 1
Figure 4, Thermocouple Routing 2
Figure 5, Installation of Thermocouple
Bracket
Figure 6, Installation of Thermocouple

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
10
Figure 7, Installation of Thermocouple
Figure 8, Installation of Thermocouple
Figure 9, Controls
Figure 10, Temperature Controller
TROUBLESHOOTING
Potential Issue What To Do
Error or Alarm present on Digital Temperature
Control
Ensure Thermocouple is connected and
functioning properly
Cycle power (Green Power Switch, or
unplug unit for 10 seconds, and plug
back in)
Thermocouple becomes disconnected, Digital
Temperature Control is flashing S.ERR
Reconnect Thermocouple. S.ERR on
temperature controller will disappear
after a brief moment.
Cycle power if necessary to clear
controller error/alarm warning
Device on, indicated temperature not rising Ensure Thermocouple is connected,
located in the Thermocouple Bracket
and connected to the Icing Pan

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
11
3 Cleaning
Once a day, clean the HI18/HI24
Econo-Icer as explained below:
1. REMOVE any debris from the
work area before disassembling
the HI18/HI24 Econo-Icer.
2. UNPLUG and REMOVE
Thermocouple and Bracket
from Icing Pan.
3. To avoid being burned, WAIT for
Icing Pan to cool before
removing; REMOVE Icing Pan.
4. UNPLUG AND REMOVE heating
panel assembly from unit.
5. CLEAN the HI18/HI24 Econo-
Icer with warm water and mild
cleaner.
6. LIFT the Tray Holder over to
the right side rest position, wash
with warm soapy water, rinse,
and wipe dry.
7. REMOVE Retainer Knob (HI24-
0041, see parts list) that holds
the Wire / Frame in place and
lift out the Wire / Frame. Place
Wire / Frame in automatic
dishwasher. Use caution so that
the wires do not get damaged.
8. RETURN the Tray Holder to the
left side rest position.
For your safety, observe the following
warnings throughout the entire
cleaning process.
Thoroughly clean and dry
the floor if icing, water, or
other materials are spilled.
Materials spilled on the floor
can cause serious injury or
loss of life.
To avoid the possibility of
shock, unplug the unit
before cleaning.
To avoid damage to the
Wire / Frame, use caution
when removing and
transporting.

Belshaw-Adamatic Bakery Group Econo-Icer HI18/HI24 OM, MN-1747EN
CALL 800-578-2547 or EMAIL servi[email protected] for SUPPORT
12
4 Maintenance
Lubrication
1. USE several drops of Lubriplate
FMO-900-AW gear oil on the Lift
Handle Axle, located under the
heating panel assembly.
LUBRICATE EVERY TWO WEEKS.
2. USE Lubriplate FMO-900-AW
gear oil to lubricate the
tray Holder and Wire
Holder Pivot Pins.
LUBRICATE EVERY WEEK.
WARNING
To avoid serious burns or other injury,
always disconnect the machine from the
power source before lubricating.

Econo-Icer HI18/HI24
Technical Supplement
Belshaw Adamatic Bakery Group
814 44TH ST NW, Suite 103
Auburn, WA 98001 USA
Phone: 1-800-BELSHAW 1-800-578-2547 [phone]

Email: [e-mail]

www.belshaw.com

Belshaw Adamatic Bakery Group 2 Econo-Icer HI18/HI24 TS, MN-1748EN
CALL 800-578-2547 or EMAIL [e-mail] for SUPPORT
BELSHAW FREIGHT DAMAGE
POLICY
Belshaw has made every effort to
insure that your equipment arrives in
excellent condition. For your
protection,please inspect your
shipment for any signs of damage that
may have occurred during transport.
Please note any damage that is found
during inspection and file a freight
claim with the shipping company
immediately. Acceptance of damaged
equipment may become the
responsibility of the acceptor.
IMPORTANT
Keep This Manual For Future Reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us
about your machine.
Purchased by _____________________________________________________
Installed by ______________________________________________________
Date of installation _________________ Model number _________________
Serial number ____________________________________________________
042615
MN-1748EN
Belshaw Adamatic Bakery Group
814 44th Street NW, Suite 103
Auburn, WA 98001 USA
Phone: 1-800-BELSHAW 1-800-578-2547 [phone]

Email: [e-mail]

http://www.belshaw.com

Belshaw Adamatic Bakery Group 3 Econo-Icer HI18/HI24 TS, MN-1748EN
CALL 800-578-2547 or EMAIL [e-mail] for SUPPORT
Contents
PREFACE......................................................................................................................................................................................4
1MAINTENANCE ................................................................................................................................................................6
WIRE TENSIONING AND REPLACEMENT. ................................................................................................................................................ 6
2PROGRAMMING THE TEMPERATURE CONTROLLER........................................................................................8
UNLOCKING THE CONTROLLER................................................................................................................................................................. 8
CHANGING OPERATOR SET POINTS ......................................................................................................................................................... 9
CHANGING OPERATOR LEVEL PARAMETERS ...................................................................................................................................... 10
CHANGING INITIAL LEVEL PARAMETERS............................................................................................................................................. 10
CHANGING ADVANCED LEVEL PARAMETERS ...................................................................................................................................... 11
LOCKING THE CONTROLLER ................................................................................................................................................................... 12
SETTING THE CONTROLLER TO DEFAULT SETTINGS ......................................................................................................................... 12
3TROUBLESHOOTING................................................................................................................................................... 13
TROUBLESHOOTING SPECIFICS .............................................................................................................................................................. 14